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SIGMATEK BWH 011 Instruction Manual

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BWH 011
WLAN HGW Base Station
Instruction Manual
Date of creation: 11.08.2020
Version date: 17.04.2023
Article number: 12-246-011-E

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Summary of Contents for SIGMATEK BWH 011

  • Page 1 BWH 011 WLAN HGW Base Station Instruction Manual Date of creation: 11.08.2020 Version date: 17.04.2023 Article number: 12-246-011-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occur through...
  • Page 3 BWH 011 WLAN HGW Base Station BWH 011 The BWH 011 base station serves as the gateway of a connection between an HGW and a machine control. Safety data (via Black Channel), as well as Non-safety data can be redundantly transmitted, depending on the S- DIAS control used (e.g.:...

  • Page 4: Table Of Contents

    BWH 011 WLAN HGW BASE STATION Table of Contents 1 Introduction 1.1 Target Group/Purpose of this Operating Manual 1.2 Important Reference Documentation 1.3 Contents of Delivery 2 Basic Safety Directives 2.1 Symbols Used 2.2 Disclaimer 2.3 General Safety Directives 2.4 Software/Training 3 Standards and Directives 3.1 Technical Guidelines...
  • Page 5 WLAN HGW BASE STATION BWH 011 6.1.1 X1: M12 Y-coded (supply, Ethernet) 6.1.2 X2: M12 D-coded (Ethernet) 6.1.3 X5: Phoenix 2-pole RM 3.5 mm (Coupling LED) 6.2 Side Connections 6.2.1 X3: USB 2.0 DualRole (Type C) 6.2.2 X4: microSD Card 6.3 Display...
  • Page 6 BWH 011 WLAN HGW BASE STATION 10.2 WLAN Channels and Settings 10.3 Testing the Operating Area 10.4 Operation 10.4.1 Coupling the Operating Panel 10.4.2 Decoupling the Operating Panel 11 Help with Disruptions/Troubleshooting 12 Transport/Storage 13 Storage 14 Maintenance 14.1 Cleaning and Disinfecting the Device Surface 14.2 Service...

  • Page 7: Introduction

    Safety System Handbook HGW_BWH_Configuration Manual WLAN Configuration Documentation Connection Cables for Operating Devices HW IP Address Settings This and additional documents can be downloaded from our website or obtained through support. 1.3 Contents of Delivery 1x BWH 011 17.04.2023 Page 5...

  • Page 8: Basic Safety Directives

    BWH 011 WLAN HGW BASE STATION 2 Basic Safety Directives 2.1 Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes. DANGER Danger indicates that death or serious injury will occur, if the specified measures are not taken.
  • Page 9 WLAN HGW BASE STATION BWH 011 CAUTION Caution indicates that moderate to slight injury can occur, if the specified measures are not taken. To avoid moderate to slight injuries, observe all guidelines. Attention indique une situation dangereuse qui, faute de prendre les mesures adéquates, peut entraîner des blessures assez graves ou...

  • Page 10: Disclaimer

    Please thoroughly read the corresponding documents and this operating manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations.

  • Page 11: General Safety Directives

    2006/42/EG directives is correct. As long as the machine with which the product should be used does not comply with the directive, operating this product is prohibited. Operate the unit with devices and accessories approved by SIGMATEK only. 17.04.2023...

  • Page 12: Software/Training

    BWH 011 WLAN HGW BASE STATION CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened, otherwise it could be damaged! Manipulez l’appareil avec précaution et ne le laissez pas tomber.

  • Page 13: Standards And Directives

    WLAN HGW BASE STATION BWH 011 3 Standards and Directives 3.1 Technical Guidelines WARNING The HGW and BWH form a communications unit, which must be configured by trained personnel. Among other things, careful allocation of the wireless channels must be ensured. Complete, seamless availability must be guaranteed over the entire area of operation to ensure that no dead spots exist at any location within.

  • Page 14: Eu Conformity Declaration

    BWH 011 WLAN HGW BASE STATION 3.2.1 EU Conformity Declaration EU Declaration of Conformity The product BWH 011 conforms to the following European directives: 2014/35/EU Low-voltage Directive 2014/30/EU Electromagnetic Compatibility (EMC Directive) 2014/53/EU Wireless Device Directive 2011/65/EU “Restricted use of certain hazardous substances in electrical and electronic equipment”...

  • Page 15: Type Plate

    WLAN HGW BASE STATION BWH 011 4 Type Plate HW: Hardware version SW: Software version 17.04.2023 Page 13...

  • Page 16: Technical Data

    BWH 011 WLAN HGW BASE STATION 5 Technical Data 5.1 Performance Data Processor EDGE2 Technology Processor cores Internal cache 32-kbyte L1 Instruction Cache 32-kbyte L1 Data Cache 512-kbyte L2 Cache Internal program and 256-Mbyte (DDR3) data memory (RAM) Internal remnant data memory...
  • Page 17 WLAN HGW BASE STATION BWH 011 Protection class Inrush current 16.1 A for 1 ns Current consumption of (+24 V) ca. 200 mA in CLI power supply USB Host current load maximum 0.5 A INFORMATION For USA and Canada: The supply must be limited to: a) max.

  • Page 18: Environmental Conditions

    BWH 011 WLAN HGW BASE STATION 5.3 Environmental Conditions Storage temperature -5 … +60 °C Environmental temperature 0 … +50 °C Humidity 10-95 %, non-condensing Installation altitude above sea 0-2000 m without derating level > 2000 m up to a maximum of 5000 m with derating of the maximum environmental temperature by 0.5 °C per 100 m...

  • Page 19: Wireless

    Non-compliance with these specifications can result in legal consequences, for which SIGMATEK accepts no liability! Already during the planning stage, caution must be taken to ensure that the radio channels are configured so that interference with other products is prevented.

  • Page 20: Wlan 5 Ghz

    BWH 011 WLAN HGW BASE STATION 5.4.2 WLAN 5 GHz Frequency range 5150-5350 MHz 5470-5725 MHz Transmission power max. 23 dBm (200 mW) EIRP Channels 36-48 (5180-5240 MHz) 149-165 (5745-5825 MHz) Standards IEEE 802.11 a/n/ac 5.4.3 Antennae Number Frequency range 2.4/5 GHz (Dual-Band)

  • Page 21: Interfaces

    WLAN HGW BASE STATION BWH 011 6 Interfaces 6.1 Connections Bottom Appropriate connector cables are available as accessories. See documentation for operating device connection cables. 6.1.1 X1: M12 Y-coded (supply, Ethernet) Function n.c. n.c. n.c. = do not use 17.04.2023...

  • Page 22: X2: M12 D-Coded (Ethernet)

    BWH 011 WLAN HGW BASE STATION 6.1.2 X2: M12 D-coded (Ethernet) Function n.c. 6.1.3 X5: Phoenix 2-pole RM 3.5 mm (Coupling LED) Function VLED+ VLED- INFORMATION The connection is not protected against external voltages or short circuits. This is used exclusively for operating an LED according to chapter 6.3.2...

  • Page 23: Side Connections

    WLAN HGW BASE STATION BWH 011 6.2 Side Connections 17.04.2023 Page 21...

  • Page 24: X3: Usb 2.0 Dualrole (Type C)

    BWH 011 WLAN HGW BASE STATION 6.2.1 X3: USB 2.0 DualRole (Type C) Function A1, B1 A2, B2 n.c. A3, B3 n.c. A4, B4 VBUS A5, B5 CC1, CC2 A6, B6 USB2.0 D+ A7, B7 USB2.0 D- A8, B8 SBU1, SBU2...

  • Page 25: X4: Microsd Card

    +3V3 DAT0 DAT1 INFORMATION It is recommended that only storage media provided by SIGMATEK be used. The number of read and write actions have a significant influence on the lifespan of the storage media. The microSD card is not intended as an exchangeable medium and should therefore be removed from the card holder for maintenance purposed only.

  • Page 26: Display

    BWH 011 WLAN HGW BASE STATION 6.3 Display 6.3.1 Front LEDs The HGW-Link display LEDs, as well as Ethernet 1/2, are controlled via the customer application. The following example is used as orientation for the application technician and serves as a recommendation.

  • Page 27: Signal Light/Coupling Light

    WLAN HGW BASE STATION BWH 011 Symbol LED Status Definition Application-specific like Ethernet 1 YELLOW Connection to "external control" and for non-safety relevant data Ethernet 2 GREEN Blinks in CLI GREEN Application-specific YELLOW (can be changed via application) 6.3.2 Signal Light/Coupling Light The signal light is used to visually assist with the coupling of an HGW (not included in delivery).
  • Page 28 BWH 011 WLAN HGW BASE STATION Ensure that the wire routing is as short as possible. Status Function Coupling process inactive Blinks Coupling process active Page 26 17.04.2023...

  • Page 29: Wlan

    WLAN HGW BASE STATION BWH 011 6.4 WLAN CAUTION This device has sensitive antennae. These must be handled carefully and kept free from sources of interference (metal, hand). Otherwise, the error free function of the WLAN connection cannot be guaranteed.
  • Page 30 BWH 011 WLAN HGW BASE STATION INFORMATION Only antennae approved by SIGMATEK can be used. Other antennae can damage the device, as well as invalidate the radio permits. Page 28 17.04.2023...

  • Page 31: Mechanical Dimensions

    WLAN HGW BASE STATION BWH 011 7 Mechanical Dimensions Dimensions 170 x 251 x 34 mm (W x H x D) Material Housing: aluminum Color: anodized natural Front: aluminum Weight 0.4 kg 17.04.2023 Page 29...

  • Page 32: Assembly/Installation

    BWH 011 WLAN HGW BASE STATION 8 Assembly/Installation 8.1 Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter 1.3 Contents of Delivery. INFORMATION On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system.

  • Page 33: Check List

    WLAN HGW BASE STATION BWH 011 the base station is connected with the function ground via the cable shielding. the signal range should be configured so that the handheld operating panel functions error-free throughout the entire operation area. to mount the base station, the following applies:...

  • Page 34: Placing The Installation Number

    INFORMATION Note the unique number assignment in the system plan. 8.5 Wiring The base station BWH 011 is connected via the M12 connector. The connector socket is documented in chapter 6.1 Connections Bottom 1. Turn off the current supply. 2. Install the wiring. Ensure the strands are equipped with ferrules and the shielding is connected.

  • Page 35: Esd Protection

    WLAN HGW BASE STATION BWH 011 8.5.2 ESD Protection CAUTION Before any device is connected to, or disconnected from the product, the potential should be equalized (by touching the control cabinet or ground terminal). Electrostatic loads (through clothing and shoes, etc.) can thereby be dissipated.

  • Page 36: Status And Error Messages

    BWH 011 WLAN HGW BASE STATION 9 Status and Error Messages Status and error messages are shown in the status test of the LASAL CLASS software. POINTER or CHKSUM messages can also be shown on the screen. Number Message Definition...
  • Page 37 WLAN HGW BASE STATION BWH 011 Number Message Definition Cause/Solution An invalid checksum was Cause/Solution: s. POINTER CHKSUM detected before running the user program. WATCHDOG The program was Possible Causes: interrupted via the User program interrupts watchdog logic. blocked over a longer period of time (STI command forgotten).
  • Page 38 BWH 011 WLAN HGW BASE STATION Number Message Definition Cause/Solution The hardware monitoring Solution: WD DEFECT circuit (watchdog logic) is Exchange CPU defective. After power-up, the CPU checks the watchdog logic function. If an error occurs during this test, the CPU deliberately...
  • Page 39 WLAN HGW BASE STATION BWH 011 Number Message Definition Cause/Solution The CPU is in single step Info SINGLE STEP mode and is waiting for further instructions. READY: A module or project has Info been sent to the CPU and it is ready to run the program.
  • Page 40 OP INSTALLED The operating system Info has been reinstalled. OS TOO LONG The operating system Restart, report error to SIGMATEK. cannot be loaded; too little memory. Boot loader message, no Restart, report error to SIGMATEK. NO OPERATING SYSTEM operating system found in RAM.
  • Page 41 WLAN HGW BASE STATION BWH 011 Number Message Definition Cause/Solution This error does not occur This error code is used in the OFFLINE in the control. programming system to show that there is no connection to the control. Reserved APPL LOAD...
  • Page 42 Cause/Solution An error has occurred FLOATING POINT ERROR during a floating-point operation. DIAS-RISC-ERROR Error from the Intelligent Restart, report error to SIGMATEK. DIAS Master. INTERNAL ERROR An internal error has Restart, report error to SIGMATEK. occurred, all applications are stopped.
  • Page 43 WLAN HGW BASE STATION BWH 011 Number Message Definition Cause/Solution A connection error with Possible Causes: S-DIAS ERROR an S-DIAS module has Real network does not match occurred. the project, S-DIAS client is defective Solution: Analyze log file SRAM ERROR...
  • Page 44 BWH 011 WLAN HGW BASE STATION Number Message Definition Cause/Solution An unknown object from C_UNKNOWN_CID a stand-alone or embedded object, or an unknown base class was detected. The operating system C_UNKNOWN_CONSTR class cannot be created; the operating system is probably wrong.
  • Page 45 WLAN HGW BASE STATION BWH 011 Number Message Definition Cause/Solution Linking is complete. LINKING DONE OP BURN The operating system is currently being burned into the Flash memory. An error has occurred OP BURN FAIL while burning the operating system.

  • Page 46: Operation/Start-Up

    The serial number is contained in the network name (SSID). This can be found on the reverse side of the panel on the product label. Example: Serial number BWH 011: 12345678 SSID 2.4 GHz network SN12345678_SIG_11 Page 44 17.04.2023...

  • Page 47: Wlan Channels And Settings

    By configuring the packet filter (Firewall or Router) accordingly however, it is possible to connect a network with SIGMATEK hardware to a third party network without triggering the error mentioned above.

  • Page 48: Testing The Operating Area

    10.4 Operation The BWH 011 base station needs no special handling. It is ready for operation as soon as power is supplied and the application is started. The process for coupling the operating panel can be found in chapter 10.4 .
  • Page 49 WLAN HGW BASE STATION BWH 011 3. Deactivating the WLAN connection: In this case, the panel is used offline only and has no connection to the machine. To avoid an emergency stop, perform a controlled decoupling of the HGW. 17.04.2023...

  • Page 50: Help With Disruptions/Troubleshooting

    BWH 011 WLAN HGW BASE STATION 11 Help with Disruptions/Troubleshooting Problem Cause Solution BWH not working Current supply unavailable Check whether the base station is powered correctly. HGW functional range HGW link not available (see Couple the operating panel to the machine...

  • Page 51: Transport/Storage

    WLAN HGW BASE STATION BWH 011 12 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport.

  • Page 52: Storage

    BWH 011 WLAN HGW BASE STATION 13 Storage INFORMATION When not in use, store the device according to the storage conditions. See chapter 12 Transport/Storage. During storage, ensure that all protective covers (if available) are placed correctly, so that no contamination, foreign bodies or fluids enter the device.

  • Page 53: Maintenance

    2 Basic Safety Directives. 14.1 Cleaning and Disinfecting the Device Surface The surface of the BWH 011 can only be cleaned with a soft, damp cloth. To dampen the cloth, a mild cleaning solution such as antistatic foam cleaner is recommended. To avoid fluids/cleaning solutions from getting into the sockets or housing, the device must not be directly sprayed.

  • Page 54: Repair

    BWH 011 WLAN HGW BASE STATION 14.3 Repair INFORMATION In the event of a defect/repair, send the device with a detailed error description to the address listed at the beginning of this document. For transport conditions, see chapter 12 Transport/Storage.

  • Page 55: Exchanging The Microsd Card

    WLAN HGW BASE STATION BWH 011 15 Exchanging the microSD Card CAUTION This product is a sensitive electronic device. When mounting, as well as dismantling, note that you come into contact with ESD- sensitive areas of the device. The applicable ESD measures must be taken! 1.
  • Page 56 BWH 011 WLAN HGW BASE STATION 5. Rotate the cover as shown. 6. If a microSD card is installed, press it approximately 2 mm into the device and release it. The card latch thereby disengages and the microSD card is ejected approximately 5 mm outward from the cardholder.
  • Page 57 WLAN HGW BASE STATION BWH 011 7. Using the fingernails, pull the microSD card from the cardholder. Do not use and pointed or electrically conductive objects to remove the card. 8. Insert the new microSD card with the correct polarity.

  • Page 58: Disposal

    BWH 011 WLAN HGW BASE STATION 16 Disposal INFORMATION Should you need to dispose of the device,the national regulations for disposal must be followed. The device appliance must not be disposed of as household waste. Page 56 17.04.2023...

  • Page 59: Accessories

    WLAN HGW BASE STATION BWH 011 17 Accessories 17.1 Antennae Description Order Number HGW 1033-E2 12-246-1033-E2 17.2 microSD Card Description Order Number 512-Mbyte 12-630-055 1 GByte 12-630-105 17.04.2023 Page 57...
  • Page 60 BWH 011 WLAN HGW BASE STATION Changes Chart Change Affected Chapter Note date page(s) 18.08.2022 6.1 Connections Bottom X4 Power/Data: Pinning corrected, supplemental information added 17.04.2023 Document Design and supplemental information added from HGW Page 58 17.04.2023...

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