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SIGMATEK BWH 011 Operating Manual

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BWH 011
WLAN HGW Base Station
Operating Manual
Date of creation: 11.08.2020
Version date: 27.11.2020
Article number: 12-246-011-E

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Summary of Contents for SIGMATEK BWH 011

  • Page 1 BWH 011 WLAN HGW Base Station Operating Manual Date of creation: 11.08.2020 Version date: 27.11.2020 Article number: 12-246-011-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occur through its use.
  • Page 3 ACCESPOINT WLAN HGW BWH 011 Base Station BWH 011 The BWH 011 base station serves as the gateway of a connection between an HGW and a machine control. Safety (via Black Channel), as well as non-Safety data can be redundantly – transmitted independent S-DIAS control used (e.g.

  • Page 4: Table Of Contents

    BWH 011 WLAN HGW BASE STATION Contents Introduction ................6 Target Group/Purpose of this Operating Manual ...... 6 Important Reference Documentation ......... 6 Contents of Delivery ..............6 Basic Safety Guidelines ............7 Symbols Used ................7 Disclaimer ..................9 General Safety Guidelines ............
  • Page 5 ACCESPOINT WLAN HGW BWH 011 Miscellaneous ................17 Mechanical Dimensions ............18 Interfaces ................19 Connections Bottom..............19 7.1.1 X1: M12 Y-coded (supply, Ethernet) ..........19 7.1.2 X2: M12 D-coded (Ethernet) ............. 19 7.1.3 X5: Phoenix 2-pin RM3.5 mm (Coupling LED) ........20 7.18...
  • Page 6 BWH 011 WLAN HGW BASE STATION 10.3 Wiring ................... 37 10.3.1 Ground/Shielding ................37 10.3.2 ESD Protection .................. 38 11 Operation/Start-up ..............39 11.1 Standard Configuration .............. 39 11.1.1 Ethernet ..................... 39 11.1.2 WLAN ....................39 11.2 WLAN Channels and Settings ........... 40 11.3...
  • Page 7 ACCESPOINT WLAN HGW BWH 011 15.2 Cable .................... 47 15.3 Antennae ..................47 27.11.2020 Page 5...

  • Page 8: Introduction

    Important Reference Documentation • Safety System Handbook • HGW_BWH_Configuration Manual • WLAN Configuration • Operating Panel Connection Cables This and additional documents can be downloaded from our website or obtained through SIGMATEK Support. Contents of Delivery 1x BWH 011 Page 6 27.11.2020...

  • Page 9: Basic Safety Guidelines

    ACCESPOINT WLAN HGW BWH 011 Basic Safety Guidelines Symbols Used The following symbols are used in the operator documentation for warning and danger mes- sages, as well as informational notes: DANGER Danger indicates that death or serious injury will occur, if the specified measures are not taken.
  • Page 10 BWH 011 WLAN HGW BASE STATION Danger for ESD-sensitive components. Les signes de danger pour les composants sensibles aux décharges électrostatiques. Danger for people with pacemakers Page 8 27.11.2020...

  • Page 11: Disclaimer

    Please thoroughly read the corresponding documentation and this operating manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through non-compliance with these instructions or applicable regulations. 27.11.2020 Page 9...

  • Page 12: General Safety Guidelines

    Operate the unit with devices and accessories approved by SIGMATEK only. CAUTION Handle the device with care and do not drop or let fall.

  • Page 13: Software/Training

    ACCESPOINT WLAN HGW BWH 011 Software/Training The application is created with the software LASAL CLASS 2 and LASAL SCREEN Editor. Training for the LASAL development environment, with which the product can be configured, is provided. Information on our training schedule can be found on our website.

  • Page 14: Norms And Guidelines

    BWH 011 WLAN HGW BASE STATION Norms and Guidelines Technical Guidelines WARNING The HGW and BWH form a communications unit, which must be configured by trained personnel. Among other things, careful allocation of the wireless channels must be ensured. Complete, seamless availability must be guaran- teed over the entire area of operation to ensure that no dead spots exist at any location within.

  • Page 15: Guidelines

    The product was constructed in compliance with the following European Union guidelines and tested for conformity. 3.2.1 EU Declaration of Conformity EU Declaration of Conformity The product BWH 011 conforms to the following European guidelines: • 2014/35/EU Low-voltage guideline • 2014/30/EU Electromagnetic Compatibility (EMC guideline) •...

  • Page 16: Technical Data

    BWH 011 WLAN HGW BASE STATION Technical Data Performance Data Processor EDGE2 Technology Processor cores Internal cache 32-kbyte L1 Instruction Cache 32-kbyte L1 Data Cache 512-kbyte L2 Cache Internal program and 256 Mbytes data memory (DDR3 RAM) Internal remnant data memory...

  • Page 17: Electrical Requirements

    ACCESPOINT WLAN HGW BWH 011 Electrical Requirements Supply voltage +24 V DC ±20 % (SELV/PELV) Protection class Inrush current 16.1 A for 1 ns Current consumption of +24 V ca. 200 mA in CLI power supply USB Host current load maximum 0.5 A...

  • Page 18: Wireless

    BWH 011 WLAN HGW BASE STATION Wireless 4.4.1 WLAN 2.4 GHz Frequency range 2399.5-2484.5 MHz Transmission power max. 20 dBm (100 mW) EIRP Channels 1-13 (2412-2472 MHz) Standards IEEE 802.11 b/g/n 4.4.2 WLAN 5 GHz Frequency range 5150-5350 MHz 5470-5725 MHz Transmission power max.

  • Page 19: Miscellaneous

    During configuration, the document “WLAN Configuration” should be used. All channels currently supported by the hard- and software described therein. CAUTION Only antennae approved by SIGMATEK can be used. See chapter 14.3 An- tennae. Regularly check the screw fitting for the antennae. If necessary, manually tighten them or use a torque wrench (1 Nm) for RP-SMA sockets.

  • Page 20: Mechanical Dimensions

    BWH 011 WLAN HGW BASE STATION Mechanical Dimensions Dimensions 175 x 267.4 x 52.9 mm (W x H x D) Material housing: aluminum Color: anodized natural Weight typically 0.4 kg Page 18 27.11.2020...

  • Page 21: Interfaces

    ACCESPOINT WLAN HGW BWH 011 Interfaces Connections Bottom Appropriate connector cables are available as accessories. See chapters 14.2 Cable. 6.1.1 X1: M12 Y-coded (supply, Ethernet) Function Tx - Rx - n.c. n.c. n.c. = do not use 6.1.2 X2: M12 D-coded (Ethernet)

  • Page 22: X5: Phoenix 2-Pin Rm3.5 Mm (Coupling Led)

    BWH 011 WLAN HGW BASE STATION 6.1.3 X5: Phoenix 2-pin RM3.5 mm (Coupling LED) Function VLED + VLED - The connection is not protected against external voltages or short circuits. This is used exclusively for operating an LED according to chapter 6.3.2! Page 20 27.11.2020...

  • Page 23: Side Connections

    ACCESPOINT WLAN HGW BWH 011 Side Connections 27.11.2020 Page 21...

  • Page 24: X3: Usb 2.0 Dualrole (Type C)

    +3V3 DAT0 DAT1 It is recommended that only storage media provided by SIGMATEK be used. For the appropriate storage media, see chapter 14.1 microSD Card. The number of read and write actions have a significant influence on the lifespan of the storage media.

  • Page 25: Display

    ACCESPOINT WLAN HGW BWH 011 Display 6.3.1 Front LEDs The HGW-Link display LEDs, as well as Ethernet 1/2, are controlled via the customer appli- cation. The following example is used as orientation for the application technician and serves as a recommendation.
  • Page 26 BWH 011 WLAN HGW BASE STATION Symbol Name LED Status Definition Power No current Under voltage GREEN Supply OK HGW-Link Application-specific, e.g.: no connection YELLOW WLAN HGW connected GREEN FSoE connection active Ethernet 1 Application-specific, e.g.: no connection YELLOW connected with control...

  • Page 27: Signal Light/Coupling Light

    ACCESPOINT WLAN HGW BWH 011 6.3.2 Signal Light/Coupling Light The signal light is used to visually assist with the coupling of an HGW. • An LED can be connected to the X5 connector. The internal 330 Ω resistor limits the current for the LED.

  • Page 28: Wlan

    These individuals must comply with the pacemaker specifications. Only antennae approved by SIGMATEK GmbH & Co KG can be used. Other antennae can damage the device, as well as invalidate the radio permits. Page 26...

  • Page 29: Status And Error Messages

    ACCESPOINT WLAN HGW BWH 011 Status and Error Messages Status and error messages are shown in the status test of the LASAL CLASS software. Number Message Definition Cause/solution RUN RAM The user program is currently running in Info RAM. The display is not affected.
  • Page 30 BWH 011 WLAN HGW BASE STATION WATCHDOG The program was interrupted via the Possible Causes: watchdog logic. User program interrupts blocked over a longer period of time (STI command forgotten). Programming error in a hardware interrupt. INB, OUTB, INW, OUTW instruc- tions used incorrectly.
  • Page 31 ACCESPOINT WLAN HGW BWH 011 STOP BRKPT The CPU was stopped by a breakpoint in Info the program. CPU STOP The CPU was stopped by the program- Info ming software. INT ERROR The CPU has triggered a false interrupt Causes:...
  • Page 32 OP INSTALLED The operating system has been rein- Info stalled. OS TOO LONG The operating system cannot be loaded; Restart, report error to SIGMATEK. too little memory. NO OPERATING Boot loader message. Restart, report error to SIGMATEK. SYSTEM No operating system found in RAM.
  • Page 33 An error has occurred during a floating- ERROR point operation. DIAS-RISC-ERROR Error from the Intelligent DIAS Master. Restart, report error to SIGMATEK. INTERNAL ERROR An internal error has occurred, all appli- Restart, report error to SIGMATEK. cations are stopped. FILE ERROR An error has occurred during a file opera- tion.
  • Page 34 BWH 011 WLAN HGW BASE STATION Solution: This depends on the cause S-DIAS ERROR A connection error with an S-DIAS mod- Possible Causes: ule has occurred. Real network does not match the project S-DIAS client is defective Solution: Analyze log file...
  • Page 35 ACCESPOINT WLAN HGW BWH 011 C_UNKNOWN_CHNL The hardware module number is greater than 60. C_WRONG_CONNECT No connection to the required channels. C_WRONG_ATTR Wrong server attributes. C_SYNTAX_ERROR Non-specific error. Recompile and down- load all project sections. C_NO_FILE_OPEN An attempt was made to open an un- known table.

  • Page 36: Transport/Storage

    BWH 011 WLAN HGW BASE STATION Transport/Storage This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! During transport, temperature and humidity fluctuations may occur.

  • Page 37: Assembly/Installation

    ACCESPOINT WLAN HGW BWH 011 Assembly/Installation Conditions The following conditions must be met during assembly/installation: • Do not install the base station/ handheld operating panel in a damp environment. • The base station must be mounted near the equipment to control.

  • Page 38: Check List

    BWH 011 WLAN HGW BASE STATION Check List 9.2.1 Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter 1.3Contents of Delivery for more information. On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system.

  • Page 39: Wiring

    ACCESPOINT WLAN HGW BWH 011 Wiring The base station BWH 011 is connected via the M12 connector. The connector socket is documented in chapter 6.1.1. Turn off the current supply. Install the wiring. Ensure the strands are equipped with ferrules and the shielding is connected (see 0).

  • Page 40: Esd Protection

    BWH 011 WLAN HGW BASE STATION 9.3.2 ESD Protection Before any device is connected to, or disconnected from the terminal, the potential should be equalized (by touching the control cabinet or ground ter- minal). Electrostatic loads (through clothing and shoes) can thereby be dis- sipated.

  • Page 41: Operation/Start-Up

    ACCESPOINT WLAN HGW BWH 011 10 Operation/Start-up For safety reasons, the HGW is set to a special “delivery mode” when trans- ported. This mode is automatically deactivated with the initial charging pro- cess. The operating system for the base station is stored on the microSD Card, which during oper- ation, cannot be removed.

  • Page 42: Wlan Channels And Settings

    Problems can arise if a control is connected to an IP network, which contains modules that do not contain a SIGMATEK operating system. With such de- vices, Ethernet packets could be sent to the control with such a high fre- quency (i.e.

  • Page 43: Operation

    BWH 011 10.5 Operation The BWH 011 base station needs no special handling. It is ready for operation as soon as power is supplied and the application is started. The process for coupling the operating panel can be found in chapter 10.5.1.

  • Page 44: Help With Disruptions/Troubleshooting

    BWH 011 WLAN HGW BASE STATION 11 Help with Disruptions/Troubleshooting Problem Cause Solution BWH not functioning Current supply unavailable Check whether the base station is powered. HGW functional range HGW link not available (see Couple the operating panel limited LED on BWH)

  • Page 45: Maintenance

    ACCESPOINT WLAN HGW BWH 011 12 Maintenance During maintenance as well as servicing, observe the safety instructions from chapter 2. 12.1 Cleaning and Disinfecting the Device Surface The surface of the BWH can only be cleaned with a damp, soft cloth. To dampen the cloth, a mild cleaning solution such as antistatic foam cleaner is recommended.

  • Page 46: Exchanging The Microsd Card

    BWH 011 WLAN HGW BASE STATION 12.2.1 Exchanging the microSD Card The base station is a sensitive electronic device. When opening the base station, as well as when exchanging the microSD card, note that you are coming into contact with ESD sensitive areas of the device.
  • Page 47 ACCESPOINT WLAN HGW BWH 011 Rotate the cover as shown. If a microSD card is installed, press it approximately 2 mm into the de- vice and release it. The card latch thereby disengages and the mi- croSD card is ejected approximately 5 mm outward from the cardholder.

  • Page 48: Repair

    BWH 011 WLAN HGW BASE STATION Using the fingernails, pull the mi- croSD card from the cardholder. Do not use and pointed or electrically conductive objects to remove the card. Insert the new microSD card with the correct polarity. Press the card into the holder and re- lease it.

  • Page 49: Disposal

    ACCESPOINT WLAN HGW BWH 011 13 Disposal Should you need to dispose of the device, the national electronic scrap regulation must be observed. The panel cannot be discarded with domestic waste. 14 Accessories 14.1 microSD Card Size Order Number 512 MB...
  • Page 50 BWH 011 WLAN HGW BASE STATION Documentation Changes Change date Affected page(s) Chapter Note 27.11.2020 4.4.1 WLAN 2,4 GHz Channels changed 4.4.2 WLAN 5 GHz Channels changed 4.4.3 Antennae Info text changed Page 48 27.11.2020...

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