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OPERATOR'S MANUAL
ROSCAMAT-9001 NC
Model
Serial nr.
Machine nr.
Year of manufacture
TECNOSPIRO, S.A.
Polígon Industrial Pla dels Vinyats, nau 2 – 08250 Sant Joan de Vilatorrada(Barcelona) Spain
+34 93 8764242 / +34 93 8764359
+34 93 8767738/4044
E-mail :comercial@tecnospiro.com – http://www.tecnospiro.com
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Summary of Contents for ROSCAMAT 9001 NC
- Page 1 OPERATOR’S MANUAL ROSCAMAT-9001 NC Model Serial nr. Machine nr. Year of manufacture TECNOSPIRO, S.A. Polígon Industrial Pla dels Vinyats, nau 2 – 08250 Sant Joan de Vilatorrada(Barcelona) Spain +34 93 8764242 / +34 93 8764359 +34 93 8767738/4044 E-mail :comercial@tecnospiro.com – http://www.tecnospiro.com...
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Page 2: Table Of Contents
Spare parts list ................Chapter 8 Range of standard products ..........Chapter 9 Annexe Working areas ROSCAMAT 9001 NC ......Working areas ROSCAMAT 9001 NC C33 ....Connections .................. Machine Section ................. Technical data – motor characteristics ......Technical data – torque ............ -
Page 3: Introduction
CHAPTER 1 – INTRODUCTION Dear customer: We wish to take this opportunity to thank you for choosing a “ROSCAMAT” tapping machine to produce quality threads and associated operations. This operation’s manual is given to you so that by careful reading of its content, it will enable... -
Page 4: Description R-9001 Nc
CHAPTER 1 – DESCRIPTION ROSCAMAT-9001 NC 1. Machine base 11. Motor head 2. Lifter case 12. Module 3. Electric cable 13. Articulated pipe (tool lubrication system) 4. Electric current main switch 14. Tilting arm 5. Electronic box casing 15. Cross unit 6. -
Page 5: Description R-9001 Nc C33
CHAPTER 1 – DESCRIPTION MACHINE ROSCAMAT-9001 NC C33 The ROSCAMAT-9000 NC C33 is supplied with an articulated head of easy handling which allows us to positionate the motor in vertical or horizontal position. ♦ Orientable headmember 1.-Horizontal turn clamp handle 2.-Head orientation clamp handle... -
Page 6: Description: Tool Lubrication / Lifter
CHAPTER 1 – DESCRIPTION AUTOMATIC TAP LUBRICATION *Caution SE CUTTING OIL. Certain lubricant types containing trichlorines and alcohols can damage some of the valve components.. Inside the radial arm (no.6 page 4) the cutting oil reservoir is located. This is used for lubricating the tool during the tapping operation. - Page 7 CHAPTER 1 – DESCRIPTION MODULAR SYSTEM - CHARACTERISTICS Driven from a single motor, six different speed modules are available with their relevant power torques. The six quick-change modules provide the speed and torque for each threading type, from M3 to M36 threads (M42 in aluminium), getting this way a high saving in time and energy MAXIMUM THREADS Torque...
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Page 8: Installation - Set Up
CHAPTER 2 – INSTALLATION, SET UP INSTALLATION A: Fix the base of the machine to the working table by means of four M8 screws or the clamp. B: Fit the machine into the base plate shaft, and firmly tighten the M12 threaded rod with a 6 mm. - Page 9 CHAPTER 3 – NC OPERATION BOARD DESCRIPTION Cursor key: to select among different options Validation key To increase or decrease the value within the several options. Go back to the main menu 3.1 MENU CONFIGURATION By choosing the aforesaid option, the following screen appears: CONFIGURATE THREAD DIRECTION ACTIVATE MODULES...
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Page 10: Module Activation - Depth
CHAPTER 3 – NC OPERATION 3.1.2 How to activate modules This configuration is valid to work in the automatic mode, into the “configuration” menu, you must activate the modules you have . Once this option is selected, the screen will show the following: ___ACTIVATE MODULES___ ACTIVATED... -
Page 11: Nc Operation
CHAPTER 3 – NC OPERATION 3.1.4 Tool Lubrication By selecting this option, the following screen appears: LUBRICATION 100 % The tool lubrication time is predetermined by the programme depending on the thread dimension to work. Nevertheless, if needed by the working conditions, you can change the lubrication percentage in between 0% and 200% over the calculated time and in intervals of 5%. -
Page 12: Language - Activate Threads
CHAPTER 3 – NC OPERATION 3.1.5 Language Configurate the desired language by which you wish to read all the menus’ of the machine by pushing on the written LANGUAGE letters: LANGUAGE Catala Castellano English French Deutch Italiano Portuguese Nederland Move through the screen by using the keys and confirm the language by pressing 3.1.6. -
Page 13: Manual Operation
CHAPTER 3 – NC OPERATION 3.2. MANUAL RUNNING Place the cursor on the option MANUAL, key and the following screen will be shown: ______MANUAL______ speed to right 70 % speed to left 100 % lubrication counter In the manual mode it is only possible to configurate the speed percentage to each direction according to the chosen module and the lubrication time. -
Page 14: Automatic Operation
CHAPTER 3 – NC OPERATION 3.3 AUTOMATIC RUNNING When choosing this option, the following screen appears: ____AUTOMATIC____ METRIC 36.0 x4.00 Depth 12mm material Alluminium module 40 rpm lubrication counter To move along the assorted screen options, key In the mode of automatic running the kind of thread : METRIC, WHITWORTH, GAS, UNC, NPT or NPS can be chosen. -
Page 15: Menus Structure
CHAPTER 3 – NC OPERATION 9001 NC Manual Speed right (from 10% up to 100%) Speed left (from 10% up to 100%) Lubrication (from 0,00 up to 3,00 sec.) Counter Automatic Metric Metric (from M3X0,5-M42X4,5) Whitworth (from 1,8"X40-1"1/2"X6) Gas (from1/8"x28 up to 1"1/4"x11) -
Page 16: Warnings
CHAPTER 4 – WARNINGS The usage and running of the machine has several risks and some preventive measures should be taken into account by the operator to avoid any physical damages. 1.- Use always security glasses when working with the machine 2.- Do not put the fingers near the headmember end when the arm reaches its higher position. -
Page 17: Trouble Shooting
CHAPTER 5 – TROUBLE SHOOTING PROBLEM: THE MACHINE FAILS TO OPERATE, THE MOTOR DOES NOT START OR STOPS Remove the electronics box housing (5, page 4) thereby exposing the electronics, and check the trouble condition as per the LED’s being provided on the board’s back side. With the machine and the main switch on: - The green LED –POWER- must be always on. -
Page 18: Guarantee
CHAPTER 5 – TROUBLE SHOOTING PROBLEM: THE CLUTCH SLIPS AND THE TAP CANNOT BE TURNED, BEING THE MOTOR IN OPERATION Probable reasons Solution 1.- Clutch slackness = Adjust clutch (page 18) 2.- No tool lubrication = Use cutting oil or with additives according to the material 3.- Inappropriate tap for the material = See page 39... -
Page 19: Damper Substitution
CHAPTER 6 – MAINTENANCE, REPAIRS DAMPER SUBSTITUTION R-9001 NC Ref. 91100704 R-9001 NC C33 Ref.917A0204 1. Disconnect the main switch 2. Take out the plastic cap located in the arm’s upper part. 3. Move the arm up to its higher position 4. -
Page 20: Micros Substitution
CHAPTER 6 – MAINTENANCE, REPAIRS MICRO’S SUBSTITUTION Ref. EL010066 1. Disconnect the main switch 2. Unscrew the 4 sheet screws and the 2 Allen screws in the motor grip right side, and remove it. 3. Take the trigger out PAY ATTENTION to balls and springs 4. -
Page 21: Fuse Substitution
CHAPTER 6 – MAINTENANCE, REPAIRS FUSE SUBSTITUTION Ref. EL010114 1. Disconnect the main switch and the net plug 2. Take out the 4 ALLEN screws fixing the cover of the electronic box (5, page 4) and remove it. 3. Verify the fusses (see drawings of pages 31,32 to see their position) and substitute the one burn out. -
Page 22: Variator Plate Substitution
CHAPTER 6 – MAINTENANCE, REPAIRS VARIATOR BOARD SUBSTITUTION Ref. EL010156 1. Disconnect the main switch 2. Disconnect the net plug 3. Take out the 4 ALLEN screws in the electronic equipment cover and remove the cover 4. Take out the cables (11+8+5; display+resolver+power) of the terminal strip, the “faston” connectors of the power supply and the oil pump. -
Page 23: Spare Parts List
CHAPTER 7 – SPARE PARTS LIST Lifter spring damper Machine Base R-9001 NC Ref. 91101903 Regulating handwheel Ref. 91100104 R-9001 NC C33 Ref. 901A0303 Ref. 91101504 Damper Radial arm box Damper regulating handwheel R-9001 NC Ref. 90100205 Ref. 60100304 Ref.AC020056 R-9001 NC C33 Ref.917A0204... - Page 24 CHAPTER 7 – SPARE PARTS LIST Main switch Variator board Fusses Ref. EL010096 Ref. EL010156 Ref.EL010114 Motor Case Motor TS-V Motor grip Ref. 90103503 Ref. 90200904 Ref.90105404 Trigger Trigger’s micros Motor pinion Ref. 90103703 Ref. EL010066 Ref. 90200103 Refrigeration fan Display board Ref.
- Page 25 CHAPTER 8 – SPARE PARTS LIST Lubrication pump Articulated pipe Tank oil filler and drain plug Ref. NH120976 Ref.90400605 Rref.AC040456 Quick-change Quick-change Quick-change - Module 40 Modules 75/140 Modules 320/500/900 Ref.90500704 Ref. 90500804 Ref. AC090036 Trolley & table wheel Table wheel 1100 x850x850 1.500x850 y 850x850 with brake: Ref.AC080366...
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Page 26: Range Of Standard Products
– vertical cylinder. Attention: the lifter can be mounted on to a column, on to a trolley, on to a table support ROSCAMAT model COLUMN In order to mount the machine on the floor by means of 4 metallic dowels. Base: 350 750 mm height Weight: 20 Kg. - Page 27 CHAPTER 8 – STANDARD PRODUCTS RANGE QUICK-CHANGE TOOLHOLDER THREADING DIE HOLDER A wide range of tapholders, all of them with or without clutch, apart from other quick holding fixture for different tools, such as drills, sinking For die treading. tools, threading dies,, socket wrenches etc are Capacity range: M5-M20 available.
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Page 28: Annexe
ANNEXE... -
Page 29: Working Areas Roscamat 9001 Nc
CHAPTER 9 – WORKING AREAS ROSCAMAT 9001 NC... -
Page 30: Working Areas Roscamat 9001 Nc C33
CHAPTER 9 – WORKING AREAS ROSCAMAT 9001 NC C33... -
Page 31: Connections
CHAPTER 9 – CONNECTIONS... - Page 32 CHAPTER 9 – CONNECTIONS...
- Page 33 CHAPTER 9 – CONNECTIONS...
- Page 34 CHAPTER 9 – CONNECTIONS...
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Page 35: Machine Section
CHAPTER 9 – MACHINE SECTION... - Page 36 CHAPTER 9 – MACHINE SECTION Code Description Base Base axis Base casing Mounting fixation screw to fix the base with the radial arm Radial arm Connection cable EL010096 Main switch ALLEN screw M5x18 to fix the electronic equipment to radial arm EL010156 Variator board- Electronic equipment 60100304...
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Page 37: Technical Data - Motor Characteristics
CHAPTER 9 – TECHNICAL DATA MOTOR – TECHNICAL DATA Electronic motor of BRUSHLESS type Power 1400 W Voltage 210-240 V Frequency 50/60 Hz Machine weight 34 Kg Noise level 74 dab TORQUE RELATION-METRIC SIZE- MODULES TORQUE STEEL<90 GAS - STEEL 90-115 ALUMINIUM Steel<100 METRIC WHITWORTH... -
Page 38: Technical Data - Torque
CHAPTER 9 – TECHNICAL DATA TURNING TORQUE Nm FOR THREADING Metric Steel Foundry Aluminium Steel100 Kg. Steel 80Kg. Thread 130 Kg. GG22 100 HB MACHINE TAPS Helical-flute tap. Blind hole Lubrication. Straight-flute tap with helical feed-in. Through hole Rake angle 8-10. Cutting oil with additives. -
Page 39: Notes
CHAPTER 9 – NOTES DATE DESCRIPTION Date of creation: July 2005... - Page 40 ESPAÑA hereby certify, on our own responsibility that the machine Brand: ROSCAMAT Type: 9001 NC Series nº Machine nr. Year of built as per description in the enclosed documents, is in conformance with the Machine Directions 98/37/CEE and with the electromagnetic compatibility...
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