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THUNDER LASER
MARS-130
THUNDER LASER
SYSTEMS
User's manual for MARS-130
www.thunderlaser.com
tech@thunderlaser.com
December 31, 2015
Original Instruction
www.thunderlaser.com
DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD
1
tech@thunderlaser.com
Tel :(86)769 82665376

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  • Page 1 THUNDER LASER MARS-130 THUNDER LASER SYSTEMS User’s manual for MARS-130 www.thunderlaser.com tech@thunderlaser.com December 31, 2015 Original Instruction www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 2 THUNDER LASER MARS-130 Introduction This manual has been designated as the thunder laser systems, laser cutting machine installation and user guide;The manual is divided into five chapters, Including general information instructions, safety instructions, the key components of every laser cutting systems and the installation steps, operation instructions and maintenance instructions from THUNDERLASER Company.
  • Page 3: Table Of Contents

    4.6.6 Z/U Key ..........................44 4.6.7 Z Move ..........................45 4.6.8 U Move ..........................45 4.6.9 Axis Reset+ ..........................45 4.6.10 Manual Set+......................... 46 4.6.11 Laser Set+ ..........................46 4.6.12 Origin Set ..........................47 www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 4 5.2.3 Cleaning Beam Combiner ..................... 66 5.3 Maintain the X/Y/Z Rails ......................67 5.4 Check the Beam Path ........................68 5.5 Change Cooling Water for The Water Chiller ................69 5.6 Maintenance Plan ......................... 70 www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 5: Chapter1 General

    Caution: In this area pay attention to the possible dangers of the laser beam. Tips : Note or information on individual components of the device that simplify the use or make it more understandable. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 6: Designated

    THUNDER LASER MARS-130 1.2 Designated The THUNDER LASER MARS-130 is used for engraving and cutting of signs, stamps and suchlike. A wide variety of materials such as rubber, acrylic, coated metal, tin, special steel, anodized aluminum, cork, cardboard, glass, leather, marble, several plastics and wood can be processed on the laser.
  • Page 7: Technical Data/Device Specification

    Adjustable from 2 - 95% (typically 12-95%) Interface Hardware USB: connect to PC and U-disk Ethernet: connect to PC Interface Software RDWorksV8 Operating Modes Optimized raster, vector, and combined mode Buffer Memory 128 MB Standards www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 8 +15° C to +35° C / 59° F to 95° F Humidity 40% to max. 70%, not condensing Laser Safety Laser class CDRH Laser Safety Laser Class 4(H) CE compliant, FDA approved www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 9: Manufacturer's Label

    It is recommended to enter data such as serial number and year of manufacture into the manufacturer's label below so that you always have this data handy if you have problems with your device or require spare parts. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 10: Chapter 2 Safety

    7. Preparation, retooling, change of work piece, maintenance and repair activities must www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 11 8. It is forbidden to perform unauthorized modifications and changes to the machine. It is emphasized, that any unauthorized modifications to the machine are not permitted for safety reasons. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 12: Laser Safety Information

    2.2 Laser Safety Information 1. To assess the potential dangers laser systems pose, they are classified into 4 safety classes, thunder laser MARS-130 is a device of class 4. This is guaranteed by the protective housing and the safety installations.
  • Page 13: Safety Precautions When Operating The Device

    MARS-130 2.3 Safety Precautions when Operating the Device In your thunder laser MARS-130, a closed safety system is integrated which immediately stop a job when the protection cover is opened. Consequently an incomplete engraving can occur if the cover is opened during operation. Therefore, first press the "PAUSE"...
  • Page 14: Warning And Information Labels

    The warning and information labels are attached in such positions of the device that could represent a source of danger during set-up and operation. Therefore, follow the information on the labels. If labels are lost or damaged, they must be replaced immediately. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 15 THUNDER LASER MARS-130 www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 16: Chapter 3 Process Of Installing

    Chapter 3 Process of Installing 3.1 Unpacking You receive your THUNDER LASER MARS-130 packed in a wooden box, which contains the laser machine and additional accessories. The following steps give you an overview of the unpacking and assembly of the laser. Please follow these steps carefully.
  • Page 17: Before Installaion

    5. Try to place a working table or a place to put things next to it. This shall avoid, that the machine is misused as a table. 3.3 Before Installation www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 18 Like below: PS:① is a set of key for open all the doors 3. Open the emergency switch (must do it for the first time to use the machine). Like below: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 19 THUNDER LASER MARS-130 4. After carried the machine into room, please re-fix the foot of the four corners. Please refer to below shown: 3.4 Exhaust System – Requirements www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 20: Exhaust System - Requirements

    To guarantee do not catch file and too much smoke during the engraving and the cutting. The device must be connecting with the laser to make sure the laser is safe during the work. 3.6 Computer – Requirements www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 21: Connections

    • Pentium® 3 or 4 processor or AMD Athlon™ XP • 1024 x 768 or better monitor resolution • 1 free USB interface • 1 free Ethernet interface • Mouse 3.7 Connections www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 22: Connecting The Mains

    : The main fuses are located inside the connection socket and are accessible from the exterior. 3.8.2 Connecting the Computer Connecting the Computer and the machine by using the USB cable. Like below: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 23: Connecting The Computer

    THUNDER LASER MARS-130 Connecting the Computer and the machine by using the Ethernet cable. Like below: 3.8.3 Connecting the Exhaust System How to set up the exhaust system www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 24 Also you can refer to the video on how to set up your MARS laser machine in our website http://www.thunderlaser.com/video/laser-machine/setup-your-mars-laser-machine.html The input voltage must correspond (AC 230V 50/60 Hz or AC 115V 50/60 Hz) – see information label beside the connection socket. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 25 : Do not connect the air compressor or the water chiller to the above interface,if connect them to the above interfaces that cause in failure of the machine, the warranty does not covered. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 26: Connecting The Air System

    (of the air system) to the machine. Like below: The input voltage must correspond (AC 220 V/50 Hz or AC 110 V/60 Hz) – see information label beside the connection socket. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 27: Connecting The Cooling System

    Get through the water chiller or the water pump, and turn on the main power. Check the water chiller or pump to work(If normally work, the green light will light or water will flow from the pipe). www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 28: Chapter 4 Operation

    THUNDER LASER MARS-130 Chapter 4 Operation 4.1 Machine View www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 29 The bottom of laser head is parallel to the bottom of the autofocus switch. 7. X-axis The motion system is that performs the mechanical movements in X direction. The X-axis is visible in the working area. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 30 DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 31 There are installed cables banks and filters etc. please open this door for checking these parts, but must pay attention to that electric current. 30. Manufacture’s Label It’s Show you the laser information like serial number or manufacturing date etc. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 32: On/Off Switch

    Tips : When switching off the mains supply, all processing data is lost. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 33: How To Use The Tl-Timer

    Each of the 4 relays offers an opening and closing switch with current capacity of max. 8 Amps and a power capacity of max. 1000W. Higher loads must be controlled by using a power contactor. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 34 10:Interface 10, “Working state” interface 11: Interface 11, 5V DC voltage power interface 12: upgrade interface 13: auto and manual Where the TL-Timer is installed with Thunder Laser machine, please refer to the pictures as bellows: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com...
  • Page 35: How To Replace The 4 Inch Laser Head And Hr Laser Head

    ②install the mount mouth to the 4” head ②fix the laser head ③connect the air hose, Tips : If there’s no Auto focus for your machine, then no need to deal with it. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 36 3. Install HR head, like below: ①fix the head ②connect the air hose. Tips : Since HR head is sensitive for focus distance, it’s suggested to adjust the focus by manual rather than auto focus. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 37: How To Manual Adjust Focus Distance

    So as to protect the laser head from crashing into the honey comb table while z-axis does reset/auto focus www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 38 4” laser head is not so sensitive for focus distance; you can set the distance about 10mm with the help of focus ruler ①Working Table ②Material ③Focus Ruler Please keep the 4’’ laser head to the max height of laser head www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 39 2. Set a correct focus distance, please refer to pic 2 3. Select “Auto focus” on display panel, then the table will auto focus directly, please refer to pic 3. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 40: How To Use The Display

    Speed button: Set the speed of the current running layer, or set the direction keys’ move speed.  Min-Power button: Set the min laser power of the current running layer. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 41 Origin button: set the starting point for the laser head.  Frame button: To track by the current file’s frame.  Esc button: To stop work, or return to the last menu.  Enter button: confirm your selection. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 42: The Main Interface

    When work is Idle or finished, all keys can be pushed, users can select a file to run, set some parameters, preview to a select file etc. But, when work is running or paused, some keys don’t respond when they are pushed. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 43: Speed Key

    When “Z/U” key is pushed, the green block can move up and down to denote the changing item, then “Y+/-” keys and “X+/-” keys can be used to change the value. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 44: Set The Layer Parameters

    4.6.6 Z/U Key The Z/U key can be pressed when the system is idle or the work is finished. On pressing this key, it will show some entries in the following interface: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 45: Z Move

    X axis reset Y axis reset Z axis reset U axis reset Press up and down arrow keys to move the cursor to one of the entry, then push “Enter” www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 46: Manual Set

    Laser key is loosed, then the lasers will finish splashing. When the Mode item is “manual”, then pushing the Laser key one time, the enabled lasers will splash a fixed time. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 47: Origin Set

    Next origin can be modified to any one of origin 1~4, so as to control the start location of next work (the premise is that the origin is enabled), but it can’t be modified to origin 0. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 48: Set Fact Parameters

    Esc key to return the prior menu. 4.6.16 Language The item “Language” helps you to select a appropriate langue which is displayed on the www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 49: Ip Setup

    IP value and the Gateway value are changed, push “Enter” key to validate the change, or “Esc” key to invalidate the change. 4.6.18 Diagnoses If the “Diagnoses” item is pressed, the system will show as below: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 50: Screen Origin

    When one is selected, the previewed graph on the screen would be enantiomorphous based on X or Y direction. This item is only used to preview the file on the screen, and it is no meaning to the machine’s movement. Caution www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 51: File Key

    Delete: To delete the selected file in the memory;  Copy to Udisk: To copy the selected file to Udisk; If the “Other” entry is pressed, the system will show as below: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 52 If the “U-disk” entry in figure 8.4-1 is pressed, the system will show as figure 8.4-3, and the operation method is all the same as figure 8.4-1. File: Read udisk Copy to memery Delete www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 53: Alarm Information Of Display

    When users are operating the system, or when the machine is running, some alarm information such as water protecting error maybe shows as below: Water error Enter Push “Enter” key or “Esc” key, the system will execute some relative steps. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 54: The First Time Running The Laser

    4. Please reset Z-axis after turn on the laser machine (watch the guiding video to learn how to reset the Z-axis, and refer to the thunder laser operation video). 5. Please don’t use the autofocus function if there’s no materials on the table.
  • Page 55 11. When the engraving is complete, the laser machine will give out the notification sound and the laser head will go back to the original point, and the warning light will return to the green light, then you can repeat engraving. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 56: Workstation Area Indication

    THUNDER LASER MARS-130 4.8 Workstation Area Indication www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 57: Rotary Engraving Attachment

    (- is on) and reset the rotary device by press the “reset” button on the display (1 is on, 0 is off), and then you have finished the device connection. Like below: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 58 7. Generate a graphic with the help of the graphics software. The graphics size must be adjusted until less than the dimensions of the work piece. 8. Select “Output”, and then input the diameter of the object and the circle pulse. Like below: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 59 Reset the laser (reset button on the controller) so it can relearn its home position, ready for the next user. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 60: For Laser Engraving

    Engraving rubber produces a considerable amount of dust and terrible gas. Therefore a well-dimensioned exhaust system and its regular maintenance are very important. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 61: Chapter 5 Maintenance

    4. Clean the cover of the laser tube. 5. You can clean the viewing window with a cotton cloth. Do not use paper towels as they could scratch the acrylic. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 62: Cleaning The Optical Parts

    12. Carefully insert the lens into the lens holder. Ensure, that the rounded side (= convex) of the lens is facing upwards. Then put the O-ring on top of the lens. 13. Carefully assemble the lens in reverse order. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 63 Fixed back the focus lens, and please be (convex side of the lens is facing upwards) careful not to scratch the lens, then merge both parts together Reinstall the air pipe and auto focus interface. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 64: Cleaning The Mirrors

    1) Mirrors must be cleaned carefully by using lens cleaning paper/lens cleaning cloth to avoid scratching the surface. 2) Do not touch the surface of the mirrors/lens after cleaning 3) The concave side of the lens must be on the bottom when installed www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 65 THUNDER LASER MARS-130 How to take out the mirror#1 #2 and#3, and please just as following the picture indicated: 1. The mirror#1 2. The mirror#2 3. The mirror#3 www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 66: Cleaning Beam Combiner

    ① The beam combiner must be cleaned carefully by using lens cleaning paper/lens cleaning cloth to avoid scratching the surface. ② Do not touch the surface of the beam combiner after cleaning. ③ For the beam combiner, you can clean them directly. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 67: Maintain The X/Y/Z Rails

    THUNDER LASER MARS-130 5.3 Maintain the X/Y/Z Rails It is suggested to add lubricant oil (or Rust Preventative Grease) to the rails/screws at least every two weeks. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 68: Check The Beam Path

    If you need to know that about adjust the laser beam path of the video on YouTube released by our company and please link to the URL: http://www.youtube.com/watch?v=pw8Ro2vEEzY www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 69: Change Cooling Water For The Water Chiller

    3 days. The quality and temperature of the cooling water affects the life time of the laser tube. You need to use pure(distilled) water and control the temperature below 35℃(95℉). www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
  • Page 70: Maintenance Plan

    ③ Clean X & Y & Z axis rails and lubricate as required ④ Clean Acrylic/Tempered glass covers in lid ⑤ The beam combiner must be checking every weekly, and cleaning if required. THE END www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...

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