Table of Contents
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This manual contains specific precautions related to worker safety. The hazard alert image denotes safety
related instructions and warnings in this manual. DO NOT install, operate, or perform maintenance on this
collector until you have read and understood the instructions, precautions and warnings contained within this
manual.
English
Master Language
Delta P Control
Installation and Operation Manual
Installation, Operation and Service Manual
IOM 7546301 (ENG)
Revision 14
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Summary of Contents for Donaldson Torit Delta P Control
- Page 1 Delta P Control Installation and Operation Manual Installation, Operation and Service Manual This manual contains specific precautions related to worker safety. The hazard alert image denotes safety related instructions and warnings in this manual. DO NOT install, operate, or perform maintenance on this collector until you have read and understood the instructions, precautions and warnings contained within this manual.
- Page 2 For additional copies of this manual, contact Donaldson Torit. The Safety Alert Symbol indicates a hazardous situation which, if not avoided could result in death or serious injury.
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Page 3: Table Of Contents
Delivery and Inspection ..............................9 Unloading and Positioning ..............................9 Electrical Wiring ................................10 Setpoint Adjustments ................................11 Delta P Control Calibration ...............................12 Optional Settings ................................13 Analog Output (TB4, Terminals 13 & 14) ..........................13 Product Information ................................15 Service Notes ...................................15 Donaldson Industrial Air Filtration Warranty ..........................16... -
Page 4: Safety Communication
Donaldson Company, Inc. Safety Communication Improper operation of dust collectors and/or dust control systems may contribute to conditions in a work area or facility which could result in severe personal injury, and product or property damage. All dust collection equipment should be used only for its intended purpose and should be properly selected and sized for its intended use. - Page 5 Since these factors are uniquely within the user’s knowledge and control, it is essential the user evaluate the Donaldson products to determine whether the product is fit for the particular purpose and suitable for the user’s application.
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Page 6: Product Description
Donaldson Company, Inc. Product Description The Delta P Controller monitors the differential pressure between the clean-air and dirty-air plenums, providing a visual display of the filter condition. When combined with a pulse timer, it manages the pressure drop by turning the cleaning mechanism On and Off at the chosen limits. -
Page 7: Product Service
Delta P Control Product Service During any service activities there is some potential for exposure to the mist in the collector. Most mists present safety and health hazards that require precautions. Wear eye, respiratory, head and other protection equipment suitable for the type of mist when performing any service activities. Use appropriate access equipment and procedures. -
Page 8: Troubleshooting
Donaldson Company, Inc. Troubleshooting Problem Probable Cause Remedy No power to the control Use a voltmeter to check for voltage at Terminal TB1. No display on the Delta P Control Fuse blown Check the fuse in the F1 fuse tower. Replace if necessary. - Page 9 Delta P Control Problem Probable Cause Remedy Alarm setpoint too low Adjust to a higher value. Alarm light is ON Excess pressure drop Check cleaning system and compressed-air supply. Replace filters if filters do not clean down. Pressure tubing disconnected, ruptured, Check tubing for kinks, breaks, contamination, or loose or plugged connections.
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Page 10: Replacement Parts
Donaldson Company, Inc. Replacement Parts R43 R42 R45 R46 4 2 1 side view autotran CONN 1 BKT1 C13 C19 C7 RA12 R1R3 "wg LED 1 LED 2 LED 3 mm wg LED 1-3 Q8 Q6 ADDRESS RA11 Alarm Cleaning... -
Page 11: Appendix A - Installation
Delta P Control Appendix A - Installation... -
Page 12: Installation
Request a written inspection report from the Claims Inspector to substantiate all damage claims. Compare the equipment received with the description of product ordered. Report any incomplete shipments to the delivery carrier and your Donaldson Torit representative. Unloading and Positioning Equipment should be lifted only by qualified crane or fork truck operators. -
Page 13: Electrical Wiring
Delta P Control Electrical Wiring Electrical installation, service, or maintenance work must be performed by a qualified electrician and comply with all applicable national and local codes. This equipment may start or stop unexpectedly from a remote location. Turn power off and lock out all power before performing service or maintenance work. The appropriate wiring schematic and electrical rating must be used. -
Page 14: Setpoint Adjustments
Donaldson Company, Inc. Setpoint Adjustments Low Setpoint Press and hold the LOW SET key while using the increase or decrease arrow keys until the desired Low Setpoint is displayed. If the desired setting cannot be reached, increase the High Setpoint to a value higher than the intended Low Setpoint and readjust the Low Setpoint. -
Page 15: Delta P Control Calibration
Delta P Control Delta P Control Calibration The only user calibration is the zero adjustment of the display. Due to slight changes in electronic components over time, or pressure differentials within the plant environment, the display may read something other than 0.0 while at rest. Use the following procedure to recalibrate the operating system. -
Page 16: Optional Settings
Donaldson Company, Inc. Optional Settings 230-V Power Supply To operate at 230-V, remove two jumpers labeled W1 and W3. Reinsert one of the jumpers in position W2. Change from English to Metric (SI) Units On the J1 jumper block located above the PROG DISABLE terminals, move the jumper from the center and left pins 2 and 3, to the center and right pins 1 and 2. - Page 17 Delta P Control R43 R42 R45 R46 4 2 1 side view autotran CONN 1 BKT1 C13 C19 C7 RA12 analog sensor R1R3 LED 1 LED 2 "wg LED 3 mm wg LED 1-3 Q8 Q6 ADDRESS RA11 Alarm Alarm Cleaning high R33 R48 R49...
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Page 18: Product Information
Donaldson Company, Inc. Product Information (Process Owner to complete and retain for your records) Model Number _________________________________ Serial Number ___________________________________ Ship Date _____________________________________ Installation Date __________________________________ Filter Type_____________________________________________________________________________________ Collected Dust _________________________________________________________________________________ Dust Properties: Kst _______________Pmax ______________ MIE ____________ MEC __________________... -
Page 19: Donaldson Industrial Air Filtration Warranty
Donaldson Industrial Air Filtration Warranty Donaldson warrants to the original purchaser only that the Goods will be free from defects in material and manufacture for the applicable time periods stated below: (1) Major structural components for a period of ten (10) years from the date of shipment; (2) Non-Structural, Donaldson-built components and accessories including Donaldson Airlocks, TBI Fans, TRB Fans, Fume Collector products, Donaldson built electrical control components, and Donaldson-built Afterfilter housings for a period of twelve (12) months from date of shipment;... - Page 20 Important Notice: Many factors beyond the control of Donaldson can affect the use and performance of Donaldson products in a particular application, including the conditions under which the product is used. Since these factors are uniquely within the user’s knowledge and control, it is essential the user evaluate the products to determine whether the product is fit for the particular purpose and suitable for the...
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