Donaldson Torit Checker SDF Operation Manual

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TORIT
AIR FLOW
1 2 3 4
1 2 3
1 2 3 4
1 2 3
1 2 3 4
1 2 3
1 2 3 4
1 2 3
SET POINT INDICATOR
FILTER PRESSURE DROP
BLOWER
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
ON
OFF
This manual contains specific precautionary statements relative to worker
safety. Read this manual thoroughly and comply as directed. It is impossible to
list all of the potential hazards of this equipment. Persons installing or operating
this equipment should read this manual and be instructed to conduct themselves
in a safe manner. All electrical installation and maintenance shall be performed
by a qualified electrician. All local electrical codes must be followed.
Donaldson Company, Inc. © 1996
®
INSTALLATION AND
OPERATION MANUAL
TORIT CHECKER
Includes Installation, Operation, and Service Instructions
1 2 3
1 2 3 4
1 2 3 4
1 2 3
1 2 3
1 2 3 4
1 2 3 4
1 2 3
1 2 3
1 2 3 4
1 2 3 4
1 2 3
1 2 3
1 2 3 4
1 2 3 4
1 2 3
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
SET POINT ADJUSTMENT
STOP
START
CLEAN
CLEAN
1 2 3 4
1 2 3 4 5
1 2 3 4
1 2 3 4 5
1 2 3 4
1 2 3 4 5
1 2 3 4
1 2 3 4 5
1 2 3 4
1 2 3 4 5
DOWN
CONSTANT
TIME
CLEAN
CLEAN
IMPORTANT
BOARD
MAINTENANCE REQUIRED
PANEL
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
CLEANING FAILURE
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
FILTER RUPTURE
FILTER PLUGGED
TEMPERATURE
SERVICE INTERVAL
BLOWER OVERCURRENT
SERVICE
INTERVAL
SERVICE
INTERVAL
LIGHT
RESET
SDF VERSION
IOM-71094-00
1
Revision A

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Summary of Contents for Donaldson Torit Checker SDF

  • Page 1 All electrical installation and maintenance shall be performed by a qualified electrician. All local electrical codes must be followed. Donaldson Company, Inc. © 1996 IOM-71094-00 Revision A...
  • Page 2: Notes And Cautions

    The Checker™board has been designed to lengthen the life of your machine and filters and to reduce the air consumption of your cleaning. This will reduce maintenance requirements and improve product quality. Donaldson Company, Inc. © 1996...
  • Page 3: Table Of Contents

    Start Clean/Stop Clean Adjustments ..23 and quantity of parts desired. Service Interval ........23 Troubleshooting Guide ....... 24-27 Parts Ordering Information ....3,28 Warranty ..........28 DATA SHEET Customer Name Address Installation Date Ship Date Model Number Donaldson Company, Inc. © 1996...
  • Page 4: Figure 1 - Typical Installation-Remote Enclosure

    Thermistor (Twisted Pair) Checker Board Control Voltage and Neutral Motor Phase Leads Solenoid Wiring Regulator Coalescing Filter with Automatic Drain Shut Off Valve Electrical Disconnect Power, 3 Phase Figure 1 Typical Installation - Remote Enclosure Donaldson Company, Inc. © 1996...
  • Page 5: Figure 2 User Interface

    RED LIGHT 1 2 3 4 5 1 2 3 4 5 GREEN LIGHT 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 AMBER LIGHT Figure 2 User Interface Donaldson Company, Inc. © 1996...
  • Page 6: Introduction

    The design allows for a host computer to remotely control the collector, accept change to the operational parameters and check the operational status. Several collectors may be controlled and monitored by one external host computer. *Registered trademarks of Dwyer Instruments Inc. Donaldson Company, Inc. © 1996...
  • Page 7: Standard Features

    1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 GREEN AMBER 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 Figure 3 Airflow Display Donaldson Company, Inc. © 1996...
  • Page 8: Filter Pressure Drop

    1 2 3 4 5 1 2 3 4 5 GREEN AMBER 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 Figure 4 Filter Pressure Drop and Set Point Indicator Display Donaldson Company, Inc. © 1996...
  • Page 9: Set Point Adjustments

    Indicator bar graph will switch from displaying the filter pressure drop to show the set point. Use the arrow keys to change the set point. The lights in the Set Point Indicator bar graph display will show the Donaldson Company, Inc. © 1996...
  • Page 10: Unlabeled Window

    Deactivate the mode by holding the button inlet or discharge damper, or other system down until the light goes out. changes that cause a rapid decrease in air flow. Donaldson Company, Inc. © 1996...
  • Page 11: Maintenance Required

    The timer can easily signal any routine service required by MAINTENANCE REQUIRED PANEL CLEANING FAILURE FILTER RUPTURE FILTER PLUGGED TEMPERATURE SERVICE INTERVAL BLOWER OVERCURRENT Figure 8 Maintenance Required Display Donaldson Company, Inc. © 1996...
  • Page 12: Figure 9 Pneumatic Installation

    Checker board Field Installed Bulkhead Fittings Furnished, but Field Installed Figure 9 Pneumatic Installation Donaldson Company, Inc. © 1996...
  • Page 13: Figure 10 Thermistor

    Field Wired by Others Remoted Wired Thermistor Figure 10 Thermistor Checker Board Motor Figure 11 Current Sensor Wiring Donaldson Company, Inc. © 1996...
  • Page 14: Installation

    • (4) Print #3EA-37129 • (2) Label Stickers 1/4" X 4" NOTE • (1) Installation and Operation Manual For additional pneumatic tubing or twisted #IOM-71094-00 pair wire please contact the Torit Express Line at 1-800-365-1331. Donaldson Company, Inc. © 1996...
  • Page 15: Tools Required

    The electrician should prepare his requirements according to local codes. • Conduit (1/2" and/or 3/4") • Elbow Connectors • Straight Connectors • Wire Ties • Wire Nuts • Wire – green/white/black/red (#16, 14 or 12 AWG) • Grounding Lugs Donaldson Company, Inc. © 1996...
  • Page 16: Electrical Installation

    Blower Motor Full Sensor Jumper Through Sensor Load Amps Position Core(s) 10 AMP 11 - 25 AMP 26 - 50 AMP Figure 12 Setup Table Jumper Positions Position A Position B Position C Figure 13 Jumper Position Donaldson Company, Inc. © 1996...
  • Page 17: Primary Voltage

    A second momentary connection causes ing on the edge of the board. the circuit to revert to the original operational state. Voltage Selection Switch IN OUT IN OUT NEUT IN #1 Figure 14 External Input Donaldson Company, Inc. © 1996...
  • Page 18: Ext In (External Input) #1

    This is a mounting position for a current sensor. See Figure 11 for proper connections. The current sensor measures the amp draw of the blower drive motor, providing airflow information through the light bar display. SER I/O TO COMPUTER Figure 15 Serial Ports Donaldson Company, Inc. © 1996...
  • Page 19: Solenoid And Motor Starter Relays

    Typical circuits to use this signal are illustrated in Figure 19. Push Button DONALDSON DIAGNOSTIC AND CONTROL MODULE Solenoid C 1993 Relays AIRFLOW SET POINTS Relay #1 Figure 19 Figure 18 Push Button (Calibration) Relays Donaldson Company, Inc. © 1996...
  • Page 20: Figure 20 Wiring Diagram

    Checker Board 24 VOLT 24 VOLT POWER SUPPLY 110 VOLT Checker Board Neutral Figure 20 Wiring Diagram Donaldson Company, Inc. © 1996...
  • Page 21: Pneumatic Installation

    100-240V AC DC OUT DC IN 24V 0V COM When using a PLC and an external DC power supply: Ground 100-240V AC SIGNAL 100-240V AC DC OUT DC IN 24V 0V COM Figure 21 Signal Donaldson Company, Inc. © 1996...
  • Page 22: Start Up

    (see Figure 6). Again, use the arrow buttons to locate and light the LED that seems appropriate for displaying the low flow condition. Use the 1 or 2 LED (red color) from the left end as a starting point. Donaldson Company, Inc. © 1996...
  • Page 23: Blower Rotation

    If the LED above SERVICE INTERVAL push button will not light, it is configured to function from an external switch. See Section 2.5.4 EXT IN #1 for further information. Donaldson Company, Inc. © 1996...
  • Page 24: Troubleshooting Guide

    Check for proper valve action and repair or replace as necessary. Relay failure. Check relays for proper voltage output. Solenoid wiring error. Check for proper solenoid wiring. Lack of compressed air for Correct compressed air cleaning. supply problem. Donaldson Company, Inc. © 1996...
  • Page 25 Fire Extinguish fire and repair and replace elements as required. Eliminate all possible sources of ignition prior to restarting the system. Short Circuit Check twisted pair; replace if damaged. Donaldson Company, Inc. © 1996...
  • Page 26 — must be in the dirty air display, or all lights plenum tube. illuminated Clean filters. Unseasoned filters may not have sufficient pressure drop to illuminated even the first LED. Recheck after operating under load. Donaldson Company, Inc. © 1996...
  • Page 27 M. Blower light Check output pull-in coil in 1. Pull-in coil in completing closed position. circuit. illuminated, but blower motor not 2. Blower motor failure. Check power to motor. If operating power is available, motor is bad. Donaldson Company, Inc. © 1996...
  • Page 28: Parts Ordering Information

    (1) year of shipment thereof, Purchaser gives written notice of such defect to Seller, the Purchaser returns the goods to a Donaldson Company designated point of manufacture, with transportation charges prepaid by purchaser, and an examination by Seller discloses to its satisfaction the existence of such defect or nonconformity with the contract requirements.

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