Digga HH-6K Operator's Manual

Digga HH-6K Operator's Manual

Lightweight drives

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LIGHTWEIGHT DRIVES
Operator's Manual
MY.DIGGA.COM
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ACCESS OPERATOR MANUALS
RISK ASSESMENTS AND MORE
PM-000127-C

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Summary of Contents for Digga HH-6K

  • Page 1 LIGHTWEIGHT DRIVES Operator’s Manual MY.DIGGA.COM ACCESS OPERATOR MANUALS PM-000127-C RISK ASSESMENTS AND MORE...
  • Page 2 MY.DIGGA.COM DECAL IS APPLIED TO THE ATTACHMENT ACCESS OPERATOR MANUALS RISK ASSESMENTS AND MORE PM-000127-C - Operator’s Manual - Lightweight Drives - Jun 2023...
  • Page 3: Table Of Contents

    Table of Contents Table of Contents..........................3 Critical Information - Service Intervals..................4 To the Purchaser..........................5 Service and Preparation for Use....................6 Safety Precautions - General Information..................8 Safety - Working with the Attachment..................14 Safety - Decal Labels........................17 Safety - Decal Label Location.......................
  • Page 4: Critical Information - Service Intervals

    All Digga Planetary drive units must have a first oil change within the first 30 hours (extreme use) or 50 hours (moderate use) or 3 months of use, which ever comes first to ensure the bed in of the drive unit.
  • Page 5: To The Purchaser

    Make sure the equipment is operated only by trained individuals that have read and understood this manual. If there is any portion of this manual or function you do not understand, contact your local authorized Digga dealer or the manufacturer to obtain further assistance. Keep this manual available for reference. Provide the manual to any new owners and/or operators.
  • Page 6: Service And Preparation For Use

    HH-6K HH-8K During the specified warranty period, your Digga Planetary drive unit is a user non serviceable part and unauthorised disassembly will void warranty. All service and warranty must be performed by an authorised Digga service agent. Contact your local Digga dealer for details. To facilitate warranty or service, record the model and serial number of your unit in the space provided on this page.
  • Page 7 To avoid any inconvenience before operation, please check that you have received the following items which you may have ordered. Items may differ depending on type of machine on which the drive units are to be fitted to. DESCRIPTION TORQUE QR Code Decal my.digga.com (see page 2) CHART Operator's manual PM-000127 Torque Chart...
  • Page 8: Safety Precautions - General Information

    Safety Precautions - General Information You must understand all safety statements shown on your attachment and in this manual. Especially note the information called out by the designations shown below. Follow these safety precautions, when operating or maintaining the attachment. DANGER The DANGER designation indicates an imminently hazardous situation that, if not avoided, will result in death.
  • Page 9 Safety Precautions - General Information Before You Dig • Service provided in Australia through the website www.byda.com.au. • Never begin work at a new location until the work area has been fully marked for underground utilities. Buried electrical, telephone, cable wires, gas, water and sewer lines are likely to be present. Unintentionally disrupting these hidden hazards while working with your loader can result in dangerous situations and property damage.
  • Page 10 Safety Precautions - General Information Operating the Planetary Drive • The primary responsibility for safety with this equipment falls to the operator. Make sure that the equipment is operated only by trained individuals, who have read and understood this manual. •...
  • Page 11 Safety Precautions - General Information Operating the Planetary Drive (Continued) • Drill stem rotation must be stopped before adding or removing sections, or marking adjustments to the drill stem or sampling equipment. • Ensure adequate ventilation and exhaust of air contaminants when operating in confined spaces or indoors.
  • Page 12 Safety Precautions - General Information DANGER During screw pilling operation, maintain a minimum “no-work zone” buffer of 3 meters (10 feet) from any overhead electrical service and 2 meters (6 feet) from any underground service . Ground Personnel and Bystanders •...
  • Page 13 Use extra care when loading or unloading the attachment on to a trailer or truck and disconnect hydraulic couplers during the transportation. No responsibility for loss or damage to persons or property in any regard can be attributed to Digga.
  • Page 14: Safety - Working With The Attachment

    Complete a Risk Assessment Your Digga Planetary Drive is a versatile earthmoving machinery attachment, capable of performing its tasks in a safe and effective manner. To ensure the safety of operators and others, it is important to document the work at hand for hazard and risk.
  • Page 15 Safety - Working with the Attachment NOTE Remember, Personal Protection Equipment (PPE) provides a level of protection during work, but PPE is the last level of harzard control and prevention. Always refer to the hierarcy of hazard control, when planning a safety process. Take Extreme Care When Dealing with Hydraulics - Whilst Assembling, Operating, Maintaining or Performing any work on or near this product.
  • Page 16 Do not make any modifications to your Digga Planetary drive unit. • When making repairs use only authorised Digga service agents and use only genuine Digga parts for the gearbox. For fasteners, hydraulic hoses, or hydraulic fittings, use only properly rated parts.
  • Page 17: Safety - Decal Labels

    Safety - Decal Labels The following section provides a glossary of safety labels found on your Digga Planetary drive unit. These labels are important! Become familiar with both their meaning and location prior to operating your drive unit. They must be maintained and ensure that each label is clean, visible, and legible.
  • Page 18: Safety - Decal Label Location

    The following figure and table show typical safety decal labels location. The actual position and quantity of the labels on your product may differ. ITEM 1 ITEM 4 Digga Australia PTY LTD 4 Octal St, Yatala QLD 4207 Australia HH-6K...
  • Page 19 Notes...
  • Page 20: Before Use

    Before Use The key feature of your Digga Planetary drive is low maintenance, regular oil changes only are required. It contains no user serviceable parts, unauthorised disassembly will void warranty. Written permission from Digga must be obtained before performing any disassembly.
  • Page 21 MODEL MAX POWER MAX TORQUE MAXIMUM FLOW MAXIMUM PRESSURE MODEL *PRV **ECV Halo ft·lbs LPM [GPM] @ BAR [PSI] BAR [PSI] @ LPM [GPM] HH-6K Included Optional 8849 6528 57 [15] 145 [2100] 145 [2100] 42 [15] HH-8K Included Optional...
  • Page 22: Commissioning Procedure

    Commissioning Procedure All Digga Planetary drive units are dispatched from the factory full of fluids (hydraulic and gearbox oil) unless a warning decal is attached. The decal is only applied in special circumstances, for example if a drive unit needs to be air-freighted to the customer.
  • Page 23 Be sure that motor and gearbox are full of fluids prior to any load application. When procuring any hose assemblies for use on your Digga Planetary drive unit ensure that the maximum operating pressure of the hoses is always 25% higher than what the excavator or machine can produce (which the planetary drive unit will be used on).
  • Page 24 Commissioning Procedure Installing your Planetary drive • Remove the shipping banding from around the attachment. • Ensure you have read the identification decal on the drive unit to obtain the maximum flow and pressure ratings, and your hydraulic power source flow and pressure settings are aligned with the requirements of the drive unit.
  • Page 25 If there is any portion of this manual that you do not understand, contact your Digga dealer or Digga Head Office. Altering, tampering or dismantling any part of the Digga drive unit without...
  • Page 26 WARNING HH units can produce as much as 11,600Nm (8550 ft-lb) of torque. See operating parameters on page 21. Digga does not take responsibility for third-party structures adapted to the drive unit. PM-000127-C - Operator’s Manual - Lightweight Drives - Jun 2023...
  • Page 27 Commissioning Procedure 23.0 25.0...
  • Page 28: Operating Instructions

    Cold Weather Startup Information The information that is contained on this page is an aid to the operation and maintenance of your Digga planetary drive unit in cold weather. When you operate the hydraulic power source in temperatures from 9°C (48°F) to −40°C (−40°F) refer to the operation and maintenance manual of your machine.
  • Page 29 (clockwise) rotation. This is the “digging” position. CAUTION Your Digga Planetary drive is specifically designed for drilling and rotational operation only, it is not a lifting device!
  • Page 30 Operating Instructions • Before beginning to dig, experiment with auger speed to determine a suitable auger RPM. Generally, in light and sandy soil, a high RPM is desirable. In hard, rocky, or frozen soils a slower RPM is desirable. To increase the auger RPM, increase the hydraulic power source's engine RPM. Decrease the hydraulic power source’s engine RPM to decrease the auger RPM.
  • Page 31 For telescopic extensions, use the same method as above, but slide the inner extension back into the auger and pin. NOTE Digga does not accept any liability for injury or damage resulting from the operator using the extension (s) outside the designed operating procedure.
  • Page 32 It is the responsibility of the installer to correctly calculate, plan and execute the installation of the piers to the nominated required torques. Digga does not accept any liability or consequential loss that is incurred from incorrect installation, over torquing or under torquing of piles.
  • Page 33 Operating Instructions Hand mounted use HH units are designed to be light enough to be hand-carried to the screw pilling location and spare the use of a hosting machine, such as an excavator or mini-loader. However, despite their lightweight, HH planetary drive units deploy a massive torque load and must be properly supported during use.
  • Page 34: Maintenance

    Maintenance Oil Change The gearbox oil capacity is shown on a decal on the gearbox for lightweight units. Initial (Bed-in) Oil Change: • The first oil change must be carried out within the first 50 hours of use under moderate operating conditions.
  • Page 35 Maintenance Minimum and maximum gear oil operating temperature for gearboxes HH - ISO EP 320 (Mineral Oil) 120°C (248°F) -9°C (16°F) °C -100 Instructions on how to warm up a drive if operating below 5°C (41°F) can be found in operating instructions section of this manual.
  • Page 36 It is advisable that oil changes are performed by a Digga Authorised Service Agent. Although it is not always possible for many reasons to get this done by a Dealer it is important that the oil is changed at the required intervals.
  • Page 37 Maintenance Procedure for Changing or Re-filling Gearbox Oil Level • Lay the drive unit flat on the ground with the oil fill bung facing up. Using an 8mm (0.31") Allen key remove the bung. To drain oil, turn the drive until the hole is facing down. Allow to drain until all oil has been removed (E).
  • Page 38 NOTE Digga specified ISO EP320 mineral gear oil is specifically for “Extreme Pressure” industrial gearboxes. Oil capacity charts are estimated for a gearbox being filled the first time. When changing the oil, not all oil will drain out, there will always be some residual oil left in the gearbox.
  • Page 39: Spare Parts

    For spare parts of your Planetary drive unit, obtain the serial number engraved on the side of the gearbox flange (see page 18). The serial number allows Digga to trace all production and service records. Ensure all service and maintenance is performed by an authorised Digga service agent and all service records are kept.
  • Page 40 Spare Parts For further information on spare parts, please contact one of the Digga sales offi ces shown below, or contact your local authorised Digga dealer. DIGGA INTERNATIONAL SALES OFFICES ASIA PACIFIC NORTH AMERICA EUROPE DIGGA HEAD OFFICE - BRISBANE...
  • Page 41: Troubleshooting

    No rotation. Hydraulic oil tank low. Fill oil tank to maximum level. Hydraulic motor failure. Output shaft bearing failure. Contact your DIGGA Dealer*. Planetary gear failure. Machine oil pump faulty. Refer to machine manual. Low oil flow. Check machine specifications.
  • Page 42 Inspect and repair. Auger continually stalling. Limit down pressure. Oil over heating. Hydraulic power pack too small Contact your Digga dealer. Machine too small. Fit drive unit to larger machine. Hydraulic oil tank low. Fill oil tank to maximum level.
  • Page 43: Notes: Operator's Manual

    Notes: Operator’s Manual...
  • Page 44: Warranty Statement

    Digga. The warranty will be considered void if the product or any part of the product is modified or repaired in any way not expressly authorised by Digga, or if closed components are disassembled prior to return.
  • Page 45 PM-000127-C...

This manual is also suitable for:

Hh-8k

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