ReliOn INSIGHT 24V060-GC2 Installation Instructions

INSIGHT 48V030-GC2 | 24V060-GC2
This Quick Installation Guide contains important information regarding the proper installation of your InSight Series
lithium battery. This QIG applies to RELiON InSight Series 48V030-GC2 and 24V060-GC2 lithium batteries.
INSTALLATION INSTRUCTIONS
1. USE PARALLEL CONNECTIONS
The InSight 48V030-GC2 is a 48V, 30Ah battery that is only to be
connected in parallel to meet your energy requirements. To get
60Ah connect two 48V InSight batteries in parallel, if you want
90Ah connect three in parallel and so on. You may connect up to
ten 48V InSight batteries in parallel. They are only to be used in a
48V system and cannot be connected in series. Caution, if you are
running 12V accessories, you MUST use a 48V to 12V converter.
The InSight 24V060-GC2 is a 24V, 60Ah battery that is only to be
connected in parallel to meet your energy requirements. You may
connect up to six 24V InSight batteries in parallel with scalable
capacity up to 360Ah. They are only to be used in a 24V system and
cannot be connected in series. See wiring diagram on next page.
2. INSTALL THE BATTERIES CLOSE TOGETHER
If you are replacing your existing batteries with fewer than the
original batteries, install the new InSight batteries close to each
other in the battery compartment.
3. USE RELION INSIGHT BATTERY SPACERS
We recommend using our Battery Spacers to fill the empty
battery spots so you can use the existing battery hold-downs that
come in your vehicle. These can be purchased on our website at
relionbattery.com. If you do not use our Battery Spacers, please
ensure your InSight batteries are securely held down.
For more detail, please refer to RELiON's User's Manual,
available at:
QUICK
INSTALLATION
GUIDE
4. CABLE SIZE
Be sure to use cables of equal lengths to connect your InSight batteries.
5. TORQUE
Use the proper torque. 79.7 – 88.5 in-lbs . 6.6 - 7.4 ft-lbs . 9 – 10 N-m
6. UTILIZE CAN CABLES
CAN cables (1 ft) are provided with your InSight battery. Starting
with the first battery connect the CAN cable from the Output
(positive battery side) to the Input of the 2nd battery (negative
battery side) and so on. The CAN port on the negative side of the
1st battery and on the positive side of the last battery will remain
unused. Longer CAN cables (2 and 4 ft) are available upon request.
7. POWER THE BATTERY ON
Once connected, press and hold the Power button on one of the
batteries until you see the first LED flash green. It will continue to
flash green every 5 seconds. You will notice that once you wake
up one battery the remaining batteries will automatically wake up.
Once the batteries are awake, you can tap the Power button to
see the state-of-charge (SOC) of each battery. Refer to Table 3 to
determine the SOC. If the batteries are not at an equal SOC, they
will balance upon being used. Refer to Table 2 for how to turn off
the battery.
8. CHARGING
It is best to use/select a Lithium, GEL or AGM charge profile in that
order of availability.
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