Kayo Bull AU Series User Manual

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Zhejiang Kayo Motor Co., Ltd.

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Summary of Contents for Kayo Bull AU Series

Page 1 Zhejiang Kayo Motor Co., Ltd.
Page 2 Zhejiang Kayo Motor Co., Ltd. Important Information Before riding, please read this user’s manual carefully and take related training courses. Please follow tips for lowest age for the model. The manual contains plenty of important safety information and tips necessary for riding and maintenance. For your personal interests, please pay...
Page 3 Kayo persistently pursues good quality of products and reasonable cost control to realize Thank you for choosing and supporting Kayo. Kayo will spare no efforts to offer what fits your best. Wish you a pleasant ride!
Page 4 Thank you for choosing our sports series ATV. We will do our uttermost to serve you and our products will bring you enjoyment. Now you own a technically advanced utility type ATV from Kayo which is specially designed for riders above 16. Before riding, please read the user’s manual carefully, especially the safety tips.
Page 5 Zhejiang Kayo Motor Co., Ltd. Warranty Declaration In the design and production of Kayo AU series ATV, the general and various complicated conditions are taken into consideration.It’s crucial to maintain the the vehicle especially the early use of engine and frame, to reduce wear and prolong service life based on the manual book.Improper adjustment to the vehicle may damage the parts, reduce safety and service life.
Page 6 Zhejiang Kayo Motor Co., Ltd. Rider Training All riders of this ATV should be guided properly. KAYO utility type ATV —AU180...
Page 7 Zhejiang Kayo Motor Co., Ltd. WARNING Kayo AU series models are utility vehicles, not suitable for high intensity professional racing. Our company shall not incur the obligation when the rider uses the vehicle out of the range of application and cause breakdown and accident.
Page 8 Zhejiang Kayo Motor Co., Ltd. VIII...
Page 9: Table Of Contents
Zhejiang Kayo Motor Co., Ltd. CONTENTS …………...…………………………………………..… 2 Vehicle Component Locations ……………………………………………………………………. 3 Vehicle Parameter ………………………………………………………………. 4 Vehicle Mark Description …………………………………………………………………..7 Control Functions ……………………………………………………………………. 9 Loading Functions …………………………………………………………..……10 ATV Riding Knowledge …………………………………………………………………….12 ATV Safety Matters Inspection and Maintenance ……………………………………………………………. 16 Troubleshooting ……………………………………………………………..……….
Page 10: Vehicle Component Locations
Zhejiang Kayo Motor Co., Ltd. AU180 Vehicle Component Locations...
Page 11: Vehicle Parameter
Zhejiang Kayo Motor Co., Ltd. Vehicle Parameter Vehicle size and weight MODEL AU180 Vehicle length 1680mm(66.1in) Vehicle width 960mm(37.8 in) Vehicle height 980mm(38.6 in) Seat height 730mm(28.7 in) Wheelbase 1050mm(41.3in) Ground clearance 150mm(5.9 in) Front wheel track 730mm(28.7 in) Rear wheel track 735mm(28.9 in)
Page 12: Vehicle Mark Description
Zhejiang Kayo Motor Co., Ltd. Vehicle Mark Description Vehicle Information Coding AU180 VIN NO. ENGINE NO.
Page 13 Zhejiang Kayo Motor Co., Ltd. Warning Stickers and Position General Warning Sticker Age Warning Sticker This warning sticker is put on the left front plastic, same as below picture.
Page 14 Zhejiang Kayo Motor Co., Ltd. Tyre Pressure and Overload Combined Warning Sticker Passengers Warning Sticker The above two warning stickers are put on the left rear fender, same as below picture. Please observe the prompt content of warning labels, otherwise, it may cause property loss and even casualties.
Page 15: Control Functions
Zhejiang Kayo Motor Co., Ltd. Control Functions Handlebar&Switches LEFT HANDLEBAR Engine stop switch : With the Engine stop switch on the left of handlebar in the “Stop”position, the engine cannot be started. With the Engine stop with in the 'RUN" position, the engine can be started.
Page 16 Zhejiang Kayo Motor Co., Ltd. Throttle Lever The throttle lever is used for controlling the engine and ATV speed. Operate this Iever with your thumb. Push it forward to increase engine and ATV speed. Release it to decrease engine and ATV speed.
Page 17: Loading Functions
Zhejiang Kayo Motor Co., Ltd. Loading Functions As originally equipped, this ATV can carry cargo or tow a trailer, but please be sure to be accordance with your common sense and good judgment. Please note the following： ● Do not exceed the weight limit. An overloaded ATV can be unstable.
Page 18: Atv Riding Knowledge
Zhejiang Kayo Motor Co., Ltd. ATV Riding Knowledge What You Should Know Before Riding Before riding, you should read all the following information carefully. Operating this ATV without reading instruction could be dangerous. Beginners and inexperienced riders should take the complete training course .You should be well acquainted with skills learned in the course and practice the operating techniques described in this user's manual.
Page 19 Zhejiang Kayo Motor Co., Ltd. Inspect the ATV Before Riding： Failure to inspect the ATV before operating could be hazardous. Failing to perform proper maintenance could also be hazardous. Failing to inspect and maintain your ATV could increase the chances of an accident or equipment damage.
Page 20: Atv Safety Matters
Zhejiang Kayo Motor Co., Ltd. ATV Safety Safety Gear An approved motorcycle helmet is the most important part of your safety gear. An approved motorcycle helmet can help prevent a serious head injury. Choose a helmet that fits snugly. Motorcycle dealers can help in selecting a good quality helmet which fits properly.
Page 21 Zhejiang Kayo Motor Co., Ltd. Operating the engine at constant low rotating speed (light load) can cause parts to glaze and not seal properly. It’s better to allow the engine to accelerate freely without exceeding the maximum throttle limit. Allow the Engine Oil to Circulate Before Riding Allow enough idling time after warm or cold engine starting, which can let the lubricating oil to reach all critical engine components.
Page 22 Zhejiang Kayo Motor Co., Ltd.  Turn the handlebar to the direction of the turn. Use the same technique that you use when you move your body farther toward the inside of the turn to maintain your balance. Natural turning forces (which can push the vehicle to the outside of the turn) increase as the speed or the turn sharpness increases.
Page 23 Zhejiang Kayo Motor Co., Ltd. Never apply rear brake but use front brake. Gradually back down the hill with body weight leaning forward while applying front brake. Use extreme caution when backing down a hill. If you still have forward movement and the hill is not steep and there is enough space to turn around safely, follow these instructions: Turn around on hill before you lose forward momentum.
Page 24: Inspection And Maintenance
Zhejiang Kayo Motor Co., Ltd. Inspection and Maintenance Maintenance Plan It is very important to inspect and maintain your ATV regularly. Follow the guidelines in the chart. The intervals between periodic services in months are shown. At the end of each interval be sure to perform the maintenance listed.
Page 25 If you’re not able to judge whether the terminal meets the requirement, please contact Kayo after-service agent for help. 2. Inspect whether the electrode of the spark plug has rust, carbon deposit or other sediment, if necessary, you must replace Spark plug model：...
Page 26 Zhejiang Kayo Motor Co., Ltd. Spark plug electrode clearance： 0.6-0.7mm（0.024-0.028in） ● Assembling the spark plug: 1. Wash the spark plug gasket and its matching surface, and wipe up the dirt in the thread of the spark plug. 2. Screw the spark plug in the mounting hole with the special tool, tightening it according to the specified torque.
Page 27 Zhejiang Kayo Motor Co., Ltd. ◆Drive Chain/Engine Sprocket Please check and adjust the drive chain before riding. Please follow the specific maintenance steps as bellow: Checking the drive chain When you check the chain, please check: • if the pin is slack;...
Page 28 Zhejiang Kayo Motor Co., Ltd. ◆ Checking swing arm bearing The swing arm bearing must be checked at the intervals specified in the periodic maintenance and lubrication chart. Check if it’s loose, moves axially or needs lubrication. If in riding, the bearing or the wheel does not turn smoothly, please contact the local dealer to repair.
Page 29: Troubleshooting
Keep away from children. Troubleshooting Although KAYO ATV receive a thorough inspection before shipment from factory, trouble may occur during operation. Any problem in fuel, compression or ignition systems can cause poor start and lose of power. The following troubleshooting chart represents a quick and easy procedure for checking these vital systems by yourself.
Page 30 Zhejiang Kayo Motor Co., Ltd. WARNING: Do not smoke when checking the fuel systems. 1.Fuel Check the fuel level enough fuel no fuel Supply fuel Check sion. Compres Engine cannot start 2.Compression Operate the Start No Compression Has Compressio Check ignition...
Page 31 Zhejiang Kayo Motor Co., Ltd. 3.Ignition Remove spark plug,check electrodes Wipe off with a dry close and correct the contact dealer spark plug gap, or replace the spark plug. Open the throttle halfway and start Engine cannot start,check battery 4.Battery...
Page 32: Unpacking And Dissemble
Zhejiang Kayo Motor Co., Ltd. Unpacking and Assembly 1.Place the carton in a level surface or working table; 2.Cut the packing belt with scissors, lift up from the bottom of carton and remove the outside carton and steel frame; 3.Loosen and take off all bolts and nuts from frame. Attention: do not harm others. Remove the fixing bolt of front frame and the bracket then let the steel frame completely separate with the carton;...
Page 33: Au180 Electrical Circuit Diagram
Zhejiang Kayo Motor Co., Ltd. AU180 Electrical Circuit Diagram...

This manual is also suitable for:

Au180