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BoilerMaker Surface
Assembly, Operation, & Maintenance
Congratulations on your purchase, and thank you for selecting the BoilerMaker Surface™
brew kettle from Blichmann Engineering. We are confident that it, and our suite of
accessories, will provide you years of service.
WARNING:
Sections labeled "Warning" can lead to serious injury or death if not followed. Please thoroughly read these sections
and understand them completely before use. If you any questions, contact your
retailer or Blichmann Engineering (www.BlichmannEngineering.com) before use.
CAUTION:
Sections labeled "Caution" can lead to equipment damage or unsatisfactory performance of the equipment. Please
read these sections thoroughly. If you have any questions, contact your retailer or Blichmann Engineering
(www.BlichmannEngineering.com) before use.
IMPORTANT:
Sections labeled "Important" should specifically be followed to ensure satisfactory results
BoilerMaker Surface™ V1
© Blichmann Engineering, LLC 2023
For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts
IMPORTANT INFORMATION
PLEASE READ THIS MANUAL THOROUGHLY PRIOR TO USE
FOR IMPORTANT SAFETY INFORMATION!
What' s In the Box?
Level Gauge (Optional)
™
Lid
Kettle
Thermometer (Optional)
Valve (Optional)
Power Cable
1
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Table of Contents
Related Manuals for Blichmann BoilerMaker Surface
Summary of Contents for Blichmann BoilerMaker Surface
- Page 1 Blichmann Engineering (www.BlichmannEngineering.com) before use. CAUTION: Sections labeled “Caution” can lead to equipment damage or unsatisfactory performance of the equipment. Please read these sections thoroughly. If you have any questions, contact your retailer or Blichmann Engineering (www.BlichmannEngineering.com) before use. IMPORTANT: Sections labeled “Important”...
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Page 2: Table Of Contents
-Installation Of The Dip Tube -Optional Rotating Dip Tube -Tri-Clamp Valve Assembly Use Of The Level Gauge....................Maintenance........................Dry-Run Thermal Breaker Reset Instructions..............NPT To Tri-Clamp Adapter For Accessories..............Kettle Accessories......................BoilerMaker Surface™ V1 © Blichmann Engineering, LLC 2023 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts... -
Page 3: First Time Cleaning
John Palmer also has a more in depth discussion about removing rust and how to passivate stainless steel at this link - https://bit.ly/2VrZ1u8. BoilerMaker Surface™ V1 © Blichmann Engineering, LLC 2023 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts... -
Page 4: Dimensions And Weight
Warning: Never energize the Surface Kettle without the bottom fully submerged. “Dry firing” the Surface™ will cause the heating element to reach excessive temperatures which can create a dangerous situation which can result in product damage or personal injury. BoilerMaker Surface™ V1 © Blichmann Engineering, LLC 2023 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts... - Page 5 • ALWAYS check power cables and connectors for signs of damage or wear prior to each use • ALWAYS use approved control device between heater and GFCI power source • ALWAYS use genuine Blichmann Engineering replacement parts • ALWAYS unplug before moving •...
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Page 6: Boil Kettle
Tips: To prevent boil overs, add fermcap or other foam suppressant at the start of the boil. It is standard practice to boil with the lid off to allow the escape of volatile compounds that may poorly affect the flavor of your beer. BoilerMaker Surface™ V1 © Blichmann Engineering, LLC 2023 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts... -
Page 7: Hot Liquor Tank
Whirlpool Kit (optional) - Use the Whirlpool Kit and a pump to re-circulate water through the Hot Liquor Tank to increase heating efficiency. This reduces time to strike by 30%, and reduces the HLT-MP temperature differential by a couple degrees. BoilerMaker Surface™ V1 © Blichmann Engineering, LLC 2023 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts... -
Page 8: Mash Tun
Temperature probe (sold separately) - Install the controllers temperature probe in the path of the flowing wort, NOT in the wall of the Mash Tun. For NPT kettles, we recommend to use the Blichmann “In-Line Temperature Fitting”. For Tri-Clamp kettles, we recommend using a tee and a Blichmann “1.5inch Tri-Clamp Adapter for attaching Thermometer”... -
Page 9: Operation
Recirculating Infusion Mash System (RIMS) – The Boilermaker Surface can be used for maintaining heat inside the kettle, but heating the wort can only be done during recirculation. Set the BrewCommander to 50% power to reduce the chance of over-heating the element and tripping the built-in thermal protection. -
Page 10: Valve Assembly
40 ft-lb (54 N-m)(roughly 1/4 turn)(shown in Fig. 8). Fig. 8 Fig. 6 Fig. 7 Two Teflon Washers BoilerMaker Surface™ V1 © Blichmann Engineering, LLC 2023 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts... -
Page 11: Optional Rotating Dip Tube
Description Item # 1.5” Clamp BE-000633-00 1.5” Gasket BE-000868-00 Dip Tube O-ring BE-500386-00 Rotating Dip Tube BE-001686-02 1.5” Gasket BE-000868-00 1.5” Clamp BE-000633-00 G2 Tri-Clamp Valve BE-002055-00 BoilerMaker Surface™ V1 © Blichmann Engineering, LLC 2023 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts... - Page 12 BE-000882-01 Sanitary Seal Outer Seal BE-000882-01 Bulkhead O-ring -113 BE-000013-00 1/2” HOLE Weldless Captive Bulkhead BE-001474-00 Captive Nut O-ring BE-001511-00 Captive Nut BE-001475-00 Temperature Sensor Probe BE-001500-00 BoilerMaker Surface™ V1 © Blichmann Engineering, LLC 2023 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
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Page 13: Use Of The Level Gauge
If you choose to remove and disassemble the gauge from the kettle for periodic cleaning, take care to place the O-rings in the proper locations. Inspect all O-rings for tears or cuts and replace as needed. Repair kits are available at blichmannengineering.com. BoilerMaker Surface™ V1 © Blichmann Engineering, LLC 2023 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts... -
Page 14: Maintenance
(1hr max) to avoid any problems with pitting or galvanic corrosion. Dry thoroughly after cleaning. DANGER: Surfaces may be hot for several minutes after power is removed. Allow to cool before making contact with the kettle. BoilerMaker Surface™ V1 © Blichmann Engineering, LLC 2023 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts... -
Page 15: Dry-Run Thermal Breaker Reset Instructions
NPT accessories such as the NPT AutoSparge™ and HERMS Coil are installed through the hole location with the included nut. Once installed, secure the tri-clamp to NPT adapter cap(Part #: aQC-15TCAdapter) (Figure 11) to the threads of your accessories. Figure 11 BoilerMaker Surface™ V1 © Blichmann Engineering, LLC 2023 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts... -
Page 16: Kettle Accessories
Tool-free stationary dip tube. automatically set the hot liquor flow rate and liquid level and adjust to compensate for a constant level in your mash tun. BoilerMaker Surface™ V1 © Blichmann Engineering, LLC 2023 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts... - Page 17 Blichmann Engineering shall either repair or replace the defective component with a new or rebuilt component at Blichmann Engineering’s option. 4. Blichmann Engineering must be notified within seven (7) days of the delivery date of any shipping damage. Customer is responsible for shipping damage outside of this time period. Approval for return must be provided by Blichmann Engineering prior to any return.
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