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Summary of Contents for Nipro PHOENIX ONE DS
- Page 1 Operator´s Manual Reverse Osmosis TYP: PHOENIX ONE DS Datum: 13.01.2021 Version: 3 Written by: Nipro Pure Water...
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Page 2: Table Of Contents
Table of Contents General ....................- 2 - Shipment ................... - 2 - Unit combinations ................- 2 - Accessories and Consumables ............... - 2 - Notes for the Operator ................. - 2 - Laws and Standards ................- 2 - Symbols used in this Manual .............. - Page 3 13.01.2021 Seite 3 Menu Notification ................... 23 Menu Statistics ..................24 Menu Functions ..................25 Set clock ....................26 Timer ....................27 8 Maintenance and cleaning ................28 External Cleaning ................... 28 Maintenance Intervals ................28 Primary Filter Replacement ..............29 Chemical Disinfection ................
- Page 4 Operator’s Manual Reverse Osmosis Phoenix One DS Nipro Pure Water The reverse osmosis model Phoenix One DS has been declared 0297 conform in accordance with EC directives. Foreword This Operator’s Manual includes all information required for the installation and operation for the reverse osmosis model Phoenix One DS.
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Page 5: General
Operator’s Manual Reverse Osmosis Phoenix One DS Nipro Pure Water General Shipment The following parts are included in the shipment: ▪ 1 Reverse osmosis ▪ 1 Connector set Unit combinations The unit model Phoenix DS may be combined with the following devices: ▪... -
Page 6: Symbols Used In This Manual
Operator’s Manual Reverse Osmosis Phoenix One DS Nipro Pure Water Symbols used in this Manual Stands for a dangerous situation. Disregard can result in personal injury or material damage. Stands for information and valuable tips. Transport and Storage Protect unit against frost and moisture. -
Page 7: Model Plate
Operator’s Manual Reverse Osmosis Phoenix One DS Nipro Pure Water Model Plate Attention! Adhere for the accompanying documents CE-Sign with labeled area. Here DQS IPX 4 Protection of liquid entry. Here splash guard Drinking water protection according to EN 1717. Here... -
Page 8: Warning On The Unit
Operator’s Manual Reverse Osmosis Phoenix One DS Nipro Pure Water Warning on the Unit Caution! Hot surface. Attached to the tank. Caution voltage. Turn mains switch off before opening housing. Fixed on control cabinet. Shutdown In a unit shutdown for more than 5 days, conservation will be necessary. - Page 9 Operator’s Manual Reverse Osmosis Phoenix One DS Nipro Pure Water Technical manual There are additional manuals if the system is operated in combination with the hot cleaning system Phoenix One + or the hot cleaning system Phoenix One +FH. Duration of usage...
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Page 10: Intended Operation
Operator’s Manual Reverse Osmosis Phoenix One DS Nipro Pure Water 2 Intended operation The unit is designed for the preparation of potable water. The pure water (permeate) thus produced may be used for dialysis treatment. Other applications are only possible after consulting the manufacturer and receiving their approval. -
Page 11: Safety
Operator’s Manual Reverse Osmosis Phoenix One DS Nipro Pure Water 3 Safety Risk Assessment If the operating instructions are adhered to there are no dangers associated with the reverse osmosis model Phoenix One D. The unit can automatically start by way of an auto-start. - Page 12 Operator’s Manual Reverse Osmosis Phoenix One DS Nipro Pure Water Conductivity <1500µS/cm 6,5-8,5 Pressure 3-6 bar Connections G 1” external Water feed Permeate TriClamp d50,5 DIN connection Drain HT 50 Electrical data Phoenix ONE DS Supply voltage 400 V, 3 Phases, 50 Hz 400 V, 3 Phases, 60 Hz Automat 25 16 A-K, Fi ΔI...
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Page 13: Description Of The Unit
5 Description of the unit Raw water Permeate Concentrate - 10 -... -
Page 14: Flow-Chart
13.01.2021 Seite 11 Flow-Chart 1 Water meter 2 Membrane valve input 3 Fine filter 4 Float valve 5 Dry running protection 6 Pressure increasing pump 7 Pressure sensor pump pressure 8 Reverse osmosis membrane 1.step 9 Conductivity probe 1.step 10 Three way valve with motor 11 Pump 2.step 12 Manometer pump pressure 2.step 13 Reverse osmosis membrane 2.step... -
Page 15: Operation Sequence Permeate Production
13.01.2021 Seite 12 Operation Sequence Permeate Production Untreated water flow the main through the water line (1) and the fine filter (3) into the break tank. The float valve (4) mounted in the break tank regulates the water level in the tank. The pressure increasing pump (6) draws the water out of the tank and then presses it into the reverse osmosis membrane (8). -
Page 16: Assembly Groups
13.01.2021 Seite 13 Assembly groups Ball valve Through flow display Permeate to drain Permeate back flow Main switch Through flow display Concentrate to drain Through flow display concentrate 2. step Through flow display Permeate flow Pressure retaining valve Concentrate valve permeate Water meter Pressure sensor... -
Page 17: Installation
13.01.2021 Seite 14 6 Installation The installation must be conducted by the manufacturer or by personnel trained and authorized by the manufacturer. Environmental Conditions Conditions for the osmosis room: ▪ Relative air moisture < 90% at 20°C ▪ Room temperature between +10°C und +35°C (frost proof) ▪... -
Page 18: Electrical Installation
13.01.2021 Seite 15 Electrical installation Assembly The installation may only be performed by a qualified electrician The system must be supplied by a permanent connection, connectors are not valid. The disconnection via the main switch at the control cabinet. Main switch Main switch. -
Page 19: Installation Plan (Example)
13.01.2021 Seite 16 Installation plan (Example) Ring back flow Ring flow Reverse osmosis Provided by the Phoenix Pure Water Phoenix One DS customer Soft water monitoring system Water alarm with 3 Phases, 400V, 32A,6h magnetic valve Softener Back flow filter... -
Page 20: Operation
13.01.2021 Seite 17 7 Operation Control Panel Keyboard for settings and call up operation values Display Unit start Control light unit in Unit stop operation Horn off Switch to manual Horn operation (emergency operation) Unit start Button Starts the permeate production Control light unit in operation Light If the unit is in operation, this will be... -
Page 21: Emergency Operation
13.01.2021 Seite 18 Emergency operation Only use emergency operation if the automatic function fails. Have unit repaired as soon as possible. Attention! There is no monitoring of the water inflow during the emergency operation. Therefore a continuous water inflow has to be guaranteed. Absent water causes a destruction of the pump. -
Page 22: Manual On / Off
13.01.2021 Seite 19 Manual On / Off Press the green button to start the unit. The green light will turn on. Press the red button to stop the unit. The green light will turn off. -
Page 23: Quick Access Keys
13.01.2021 Seite 20 Quick access keys MAIN MENU Info Display Conductivity Program selection Report list RO start = back Clean discard permeate Main menu (press for 5 seconds) To start the selected program, press the green start button. The unit will start shortly after. -
Page 24: Main Menu
13.01.2021 Seite 21 Main menu MAIN MENU To call up main menu press the Info button for 5 seconds MAIN MENU Call up the info menu. See section Enter menu info Info Enter MAIN MENU Call up the notification menu. See Enter section menu notifications Notification... -
Page 25: Menu Info
13.01.2021 Seite 22 Menu Info INFO Time MAIN MENU Info Enter INFO Display current date and time Enter Enter Time Display mode: INFO Unit ON Enter Unit OFF Mode Clean INFO Display: Permeate temperature = back Enter Temperatures Display: = browse In flow INFO Concentrate flow to drain... -
Page 26: Menu Notification
13.01.2021 Seite 23 Menu Notification INFO Time MAIN MENU Notification Enter Enter Display all notifications and alarms with time and date NOTIFICATIONS Enter Notification list E.g. water shortage 21.08.04 6:30 = back Displays all actions with time and date NOTIFICATIONS Enter Action list E.g. -
Page 27: Menu Statistics
13.01.2021 Seite 24 Menu Statistics MAIN MENU Statistics MAIN MENU Statistics Enter Enter Display: STATSTICS Total hours of operation Enter Hours of Hours of operation ON operation Hours of operation pump 06 Hours of operation pump 31 = back = browse... -
Page 28: Menu Functions
13.01.2021 Seite 25 Menu Functions MAIN MENU Funktionen MAIN MENU Functions Enter Enter FUNCTIONS Set date ane time Enter Set clock FUNCTIONS Changeover between the first and the Enter second pump can be done here Pumps = back FUNCTIONS The start and stop times for the reverse Enter osmosis are programmed here Timer RO... -
Page 29: Set Clock
13.01.2021 Seite 26 Set clock MAIN MENU Functins MAIN MENU Functions Enter Enter TIMES Fr 12.10.2004 Enter Set clock 11:25:01 Press for 3 seconds Fr 12.10.2004 11:25:01 Move cursor Set time/ date Enter MAIN MENU Info... -
Page 30: Timer
13.01.2021 Seite 27 Timer MAIN MENU Funktionen MAIN MENU Functions Conf. Monitor Enter Enter FUNCTIONS Set clock = Exit TIMES MO SZ1 Off Enter Timer RO inactive time: 08:30 Move cursor Set time Conf. Monitor With the button the cycle time Conf. -
Page 31: Maintenance And Cleaning
13.01.2021 Seite 28 8 Maintenance and cleaning External Cleaning With a lightly wetted, fuzz-free cloth, stains and dust can be removed from Do not clean unit with solvents. Stains from softening salts or disinfectants must be removed immediately. Maintenance Intervals During treatment no service and maintenance jobs allowed. -
Page 32: Primary Filter Replacement
13.01.2021 Seite 29 Not replacing the filter or replacing it too late can lead to damaging of the reverse osmosis. Primary Filter Replacement Stop the unit by pressing the red button. Close the membrane valve (2) by turning it clockwise. Open filter casing with the filter key by turning it clockwise. -
Page 33: Chemical Disinfection
Chemical Disinfection A chemical disinfection should only be performed upon new installation or when high pathogen values are encountered Disinfection may only be performed by Nipro Pure Water or by instructed persons. Caution when handling disinfectants! Per acetic acids can cause damage to your health. Always read safety guidelines before handling. -
Page 34: Microbiological Inspection
13.01.2021 Seite 31 Microbiological Inspection Necessary Values ▪ Pathogens < 100 CFU/ml no traces of Pseud. aeruginosa and E. coli ▪ Endotoxins < 0,25 EU/ml Inspection Interval Inspection of permeate every 3 months. Inspection method Pathogen count determination: Nutrient medium: TGEA (OXID Nr.CM 127), R2A Incubation temperature: 22°C ±... -
Page 35: Malfunctions
Check water for one minute after a permeate. level in break tank. Contact low water alarm Nipro Pure Water Service. Unit will no longer start Undefined unit state. Turn off mains switch and upon pressing the green turn it back on after button. - Page 36 14 bars. To pressure after decreasing. This may resolve the problem coordinating with be caused by one of quickly, pump pressure Nipro Pure Water the following factors: may be slightly increased. Blockage Intake water is getting colder Notification...
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Page 37: Technical Appendix
13.01.2021 Seite 34 Technical Appendix The settings and functions described in the following may only to be performed by technically trained personnel. During treatment no service and maintenance jobs allowed. -
Page 38: Fuses
13.01.2021 Seite 35 Fuses Labelling All electrical components are labelled as such. This allows for clear and simple identification. Here is an example: The labelled number (07) equates to the item number on the flow-chart (see section 5.1) The number 107 shows the page number of the wiring diagram. -
Page 39: Micro Fuses In Control Cabinet
13.01.2021 Seite 36 Micro Fuses in Control Cabinet Danger! Turn off main switch before opening the control cabinet. All fuses are 2A (20x5mm) time-delay fuse 1. Open fuse case by pulling on the upper clip. 2. Remove fuse and replace with a new one. 3. -
Page 40: Settings
13.01.2021 Seite 37 Settings Setting Ring Pressure (Permeate Pressure) Increasing the permeate pressure will lead to lower permeate performance. Press the green button to start the unit. Select Ring Pressure from the Info menu. Remove black protection cap from the valve. Loosen counter nut Use a allen wrench wrench to set pressure. -
Page 41: Setting Concentrate Pressure
13.01.2021 Seite 38 Setting Concentrate Pressure To be performed precisely The concentrate pressure directly affects the concentrate drain amount. Setting the pressure too high will consume more water. Setting the pressure too low can lead to damaging of the membrane. Remove black protection cap. -
Page 42: Replacement Of The Reverseosmosis Membrane
13.01.2021 Seite 39 Replacement of the reverseosmosis membrane Beware of pressure! Membrane tubes are under pressure. Open carefully! Stop unit by pressing the red button. Open wing screw and take off the clip. Lift module cover by using a screwdriver. Take off cover. -
Page 43: Switch Over Only „Step 1" Or Only „Step 2
13.01.2021 Seite 40 switch over only „Step 1“ or only „Step 2“ Main Menu Functions MAIN MENU Functions Enter Enter MAIN MENU Set clock Red LED lit pump FUNCTION Emergency Enter left is permantly operation only step 1 Pumps active Red LED lit pump Emergency operation right is permantly... -
Page 44: Emergency Operation Only „2. Step
13.01.2021 Seite 41 Emergency operation only „2. step“ As already described in section 14 select emergency operation „only step 2“. By pressing the green button. Set value by pressing the arrow button at the pump (pump pressure 10-15 bar) -
Page 45: Disinfection
13.01.2021 Seite 42 Disinfection Disinfection may only be performed by Nipro Pure Water or by instructed persons. Caution when handling disinfectants! Per acetic acids can cause damage to your health. Always read safety guidelines before handling. To be performed precisely! Danger! Ensure that no dialysis can be performed while disinfecting. -
Page 46: Disinfection Protocol
*Free of disinfection means 0ppm- no discoloration of the test strip. See the color scale on the packaging of the test strip Residual. Disinfection Protocol Dialysis centre Section Contact person Function Street / Bldg. No. Postcode / City Unit model : Phoenix One DS Phoenix One+ Serial number:... - Page 47 13.01.2021 Seite 44 Ting line length Disinfectant type Inoculated amount in litres Wash time in minutes Wait time in minutes Tested for disinfectant at all dialysis Rinse time in minutes stations and results were negative? If disinfection was preformed the operator is obligated by its signature to re-test all dialysis stations for disinfectant.
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Page 48: Service/Limits
13.01.2021 Seite 45 Service/Limits Limit values can be changed here. This section can only be accessed with a password. MAIN MENU Enter password Enter Service / Limits HL (high Level) = Notification will be generated (1 limit value) HHL (high high Level) = Alarm point (unit will be shut down) Limit Meaning Default... - Page 49 13.01.2021 Seite 46 Yield hard water If an error in the softening unit is registered by the external hardness gauge, the yield will be reduced to this value. Rinse time Duration of the idle rinsing 5 min Rinse interval Interval until the next rinsing 180 min Permeate min.
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Page 50: Emc Manufacturer's Declaration
13.01.2021 Seite 47 EMC MANUFACTURER’S DECLARATION 1.1. Electromagnetic emissions and electromagnetic immunity The PHOENIX ONE reverse osmosis system is designed for use in electromagnetic environments, as described below. The customer or operator of PHOENIX ONE must ensure the device is only used in such an environment. This EMC manufacturer’s declaration is based on usage of the power pack BET-1024M of the manufacturer Bicker Elektronik. -
Page 51: Warning
13.01.2021 Seite 48 1.2. Warning Do not use different accessories, power packs, or cables than those specified, as this may result in increased emissions and/or reduced immunity of PHOENIX ONE. 1.3. Requirements Temperature accuracy, conductivity accuracy, and functioning of the UV cell were tested during immunity tests. - Page 52 13.01.2021 Seite 49 Magnetic field at 3 A/m 3 A/m In supply frequency, the supply frequency magnetic fields should comply (50/60 Hz) with the values characteristic in accordance of locations in a typical with IEC 61000- commercial or hospital environment. Conducted HF 3 V rms 3 V rms...
- Page 53 13.01.2021 Seite 50 a. The field strength of stationary transmitters (e.g. base stations of mobile phones (mobile/cordless) and mobile land mobile radios, amateur radio stations, AM and FM radio, and TV transmitters), cannot be theoretically calculated in advance. To identify the electromagnetic environment with regard to stationary HF transmitters, an electromagnetic site survey should be considered.
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Page 54: Recommended Minimum Distances Between Portable And Mobile Hf Communicationunits And Phoenix One
13.01.2021 Seite 51 1.4. Recommended minimum distances between portable and mobile HF communication units and PHOENIX ONE The PHOENIX ONE reverse osmosis system is designed for use in electromagnetic environments in which radiated HF disturbances are controlled. The buyer or user of PHOENIX ONE can help avoid electromagnetic interferences by observing a minimum distance between portable/mobile communication...
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