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Summary of Contents for Posch SpaltFix S-415 Multi
- Page 1 Operating Instructions SpaltFix S-415 Multi D1010545 - V002 *D1010545-V002* English Copyright by Posch Gesellschaft m.b.H., Made in Austria...
- Page 2 Machine number:................Serial number:..................POSCH Austria: 8430 Leibnitz, Paul-Anton-Keller-Strasse 40, telephone: +43 (0) 3452/82954, fax: +43 (0) 3452/82954-53, e-mail: leibnitz@posch.com POSCH Germany: 84149 Velden/Vils, Preysingallee 19, telephone: +49 (0) 8742/2081, fax: +49 (0) 8742/2083, e-mail: velden@posch.com...
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Page 3: Table Of Contents
Contents Contents Foreword Copyright notice Liability for defects Reservations Definitions Operating instructions Safety information Explanation of symbols General safety information Safety instructions for cut-splitters Safety instructions for conveyor belts Noise Remaining risks Proper use Incorrect use General Scope Description Major machine components Stickers and their meaning Set-up Base... - Page 4 Contents Transport Transport with forklift truck Lifting with a crane Checks 10.1 Protective guards 10.2 Screw fittings 10.3 Electrical equipment 10.4 Hydraulic lines 10.5 Saw blade 10.6 V-belt tension 10.7 Oil level Maintenance 11.1 Lubrication 11.2 Oil changing 11.3 Saw blade 11.4 Changing the V-belt 11.5...
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Page 5: Foreword
Foreword Foreword Thank you for buying our product. This machine has been built in conformity with applicable European standards and regulations. These operating instructions explain how to operate the machine safely and efficiently and how to maintain it. Any person entrusted with the transport, installation, commissioning, operation or maintenance of the machine must have read and understood: ▪... -
Page 6: Operating Instructions
Foreword The operating personnel (operators) are those entrusted by the operator to operate the machine. Technical personnel Technical personnel are persons entrusted by the operator of the machine with special tasks such as installation, set-up, maintenance and troubleshooting. Electrician An electrician is a person who, by virtue of his specialist training, has knowledge of electrical systems, standards and regulations and is able to identify and prevent possible hazards. -
Page 7: Safety Information
Safety information Safety information Explanation of symbols The following symbols and instructions in this manual provide warnings about possible personal injury or property damage or give useful information about working with the machine. Warning about danger zones Instruction regarding safe working, where non-compliance entails the risk of serious or fatal injury. -
Page 8: General Safety Information
Safety information Wear safety shoes Note Symbol for proper use of the machine. Non-compliance can result in malfunctions or damage to the machine. Further information Symbol for further information relating to an externally purchased part. Information Action-related information. General safety information The machine may only be operated by persons who are familiar with the machine’s operation and hazards and with the user manual. -
Page 9: Safety Instructions For Cut-Splitters
Safety information Only use original - POSCH - spare parts. Do not modify or tamper with the machine. Work on electrical equipment must only be carried out by qualified electricians. Never use damaged cables. Machines with electric motors must not be used in the rain as this can lead to a malfunction of the switch or the motor. -
Page 10: Noise
It is up to the operating personnel to ensure that work is carried out safely. Proper use The SpaltFix S-415 Multi is a cutting and splitting machine for logs with a diameter of 10–41 cm. The machine cuts logs to a length of 20–50 cm and splits them into 2, 4, 6, 8 or 12 sections with a splitting force of 18 t. -
Page 11: Incorrect Use
Safety information Incorrect use Any incorrect use or use other than that specified under "Proper use" is expressly forbidden. -
Page 12: General
This user manual applies to the following machines: Machine type Article no. * Designation - Type Drive M3930 SpaltFix S-415 Multi - Z M3935 SpaltFix S-415 Multi - ZE30 PTO/Electric motor *..The article number is stamped on the machine's rating plate. Models ..C... -
Page 13: Description
General Description The SpaltFix S-415 Multi machine is a firewood processing machine which is used to cut and then split firewood. The log is cut in a horizontal position and is held in place with the claw while being cut. -
Page 14: Major Machine Components
General Major machine components Splitting blade Oil filter Punch – splitter Oil cooler Tilting mechanism Frame Log stop Splitter operation (manual) Saw blade Control lever – short stroke Saw blade guard Control box Claw Oil tank Cover – V-belt Master switch Switchgear box Feed Main control... -
Page 15: Stickers And Their Meaning
General Stickers and their meaning Only operate with all guards and protective equipment in place Do not open or remove guards or protective equipment while the machine is in operation Caution, tool runs on Only carry out repair, set-up, maintenance and cleaning work when the drive is switched off and the tool is stationary. - Page 16 General Rotational direction of saw blade Z2001220 PTO speed Lifting point for forklift Z2001311 Maximum saw blade diameter max 1000 mm min 990 mm 50 mm Z2001321 Oil level Z2001360 Oil drain point Z2001435 Lubrication point Z2050400 Oil filling point Z2050561 Stop Feed (forwards)
- Page 17 General Long / short logs Z2001468 Speed of the tilting mechanism Z2001491 Split Z2040020 Stickers on belt conveyor Danger zone Z2001162 Maximum angle (on conveyor belt) Z2001206 Lubrication point Z2050400 Stickers on roller conveyor Danger zone Z2001162 Lubrication point Z2050400 Stickers on the cross-conveyor Danger zone Z2001162...
- Page 18 General Maximum weight load max. 1,5 t Lubrication point Z2050400...
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Page 19: Set-Up
Set-up Set-up Ensure the machine is stable before starting it. Set up the machine on a level, firm and clear work surface. The machine must be placed directly on the ground. Do not place wooden boards, flat pieces of metal etc. underneath it. The machine must not be set up under an overhead electrical power line. -
Page 20: Start-Up
Start-up Start-up Check the machine for potential damage prior to every use. ▪ When doing so, pay particular attention to inspection activities in section "Checks [➙ 36]". Before starting to operate the machine, please check that the protective and safety systems are working and also the hydraulic hoses and oil level. -
Page 21: Driven By Tractor Via Universal Joint Shaft
Start-up Green button (ON) Red button (OFF) Note the rotation direction of the electric motor (see arrow on motor). If the motor is rotating in the wrong direction: A phase inverter in the plug controls the direction of rotation of the motor (press in the disc in the plug with a screwdriver and turn 180˚). -
Page 22: Electric Motor Or Universal Joint Shaft Drives
Start-up The maximum PTO shaft speed must on no account be exceeded, otherwise the oil will become too hot. This leads to premature wear and leaks in the pump, cylinder and hydraulic pipes. Before disengaging the universal joint shaft, set the manual throttle of the tractor to minimum. - Page 23 Start-up ▪ Swivel the locking plate to the desired position.
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Page 24: Operation
Operation Operation At outdoor temperatures below 0°C, let the machine idle for approximately five minutes to allow the hydraulic system to reach the correct operating temperature (the hydraulic pipes will then be warm to the touch). Controls and functions 6.1.1 Controls Control lever –... - Page 25 Operation The saw advance rate can be adjusted to the wood being cut. ▪ See also ..Saw feed speed Feed table: the cut wood is transferred to the splitting trough. Splitter and splitting blade Split Splitting blade – down Splitting blade –...
- Page 26 Operation Short stroke Normal splitting stroke Unlocking ring Shorter splitting stroke If you are cutting wood with a length of 33 cm or shorter, the splitting time can be significantly shortened using the short stroke setting, as the splitting stroke is shorter. ▪...
- Page 27 Operation 6.1.2 Log stop Fastening screw – log guide Stop Log guide Stop plate Fastening screw – stop The log length can be adjusted to a length of 20–50 cm infinitely variable with the log stop. ▪ Remove the two fastening screws from the log guide and remove the log guide. ▪...
- Page 28 Operation 6.1.3 Splitting knife Changing the splitting blade Clip pin Splitting blade Shear pipe Lifting eye Removing: ▪ Position the splitting blade as high as it will go. ▪ Remove the clip pin. ▪ Remove the shear pipe. ▪ Use a crane or front loader to pull the splitting blade upwards and out by its lifting lug. Installing: ▪...
- Page 29 Operation 6.1.4 Base Base positions Top groove Bottom groove Working position: ▪ Slightly raise the base and pull it outwards. ▪ Engage the base at the desired height (top or bottom groove). ▪ Pivot the base all the way down. Transport position: ▪...
- Page 30 Operation Malfunctions Fault Cause/rectification The electrical system is not working When using an electric drive: Plug not connected – connect [➙ 20] Electric motor not switched on – switch on [➙ 20] Latch not closed – close [➙ 22] Stop function active – deactivate [➙ 29] Limit switch dirty –...
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Page 31: Work Operation
Work operation Work operation Only one person may operate the machine at a time. Ensure that no other people are near the machine. Sawing and splitting process Place of operation Feed Main control ▪ Move the base to the working position. See ..Base [➙... - Page 32 Work operation 7.1.1 Note regarding the sawing and splitting process Prior to rectifying a possible blockage, it is vital to switch off the drive and secure it so it cannot be switched on accidentally or started-up by unauthorised persons. Disconnect the machine from the mains. ▪...
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Page 33: Put Out Of Operation
Put out of operation Put out of operation Before switching off the machine, depressurise all hydraulic functions. Position all controls in neutral or switch these off. Put drives out of operation Driven by electric motor (Type E) Type E30 ▪ Press the red button. ▪... -
Page 34: Transport
Transport Transport Before transportation, it is vital that the drive is switched off and secured to ensure that it cannot be switched on accidentally or started up by unauthorised persons. Disconnect the machine from the mains. ▪ In addition, pull out the plug of the device. ▪... -
Page 35: Lifting With A Crane
Transport Lifting with a crane Lifting gear Lifting eye When using a crane, only lift the machine by the lifting eyes. Only lifting gear with the permitted load capacity may be used. -
Page 36: Checks
Checks Checks Before control work is carried out on the machine, it is vital that the drive is switched off and secured to ensure that it cannot be switched on accidentally or started up by unauthorised persons. Disconnect the machine from the mains. ▪... -
Page 37: Hydraulic Lines
Checks Work on electrical equipment must only be carried out by qualified electricians. 10.4 Hydraulic lines After the first hour of operation, check that all hydraulic connections are secure and are not leaking. Check that all hydraulic connections are secure and are not leaking after every further 100 hours of operation. - Page 38 Checks If this is the case, the hydraulic oil must be topped up immediately. ▪ See: Changing the hydraulic oil [➙ 40] The oil filter only needs to be checked when the oil is changed. 10.7.2 Transmission oil level Oil inlet screw Oil drain screw Oil level screw If the oil seeps out of the hole of the oil level screw when the machine is on level ground,...
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Page 39: Maintenance
▪ Remove the universal joint shaft from the tractor. Work on electrical equipment must only be carried out by qualified electricians. Never work without the protective guards in place. Only use original - POSCH - spare parts. 11.1 Lubrication Dispose of oily and greasy parts and oil residues in accordance with legal regulations. -
Page 40: Oil Changing
Maintenance The lubrication points are marked with the lubricate symbol. Recommended lubricating greases: Manufacturer Type Genol Multi-purpose grease Fuchs Multi-purpose grease 5028 11.2 Oil changing Old oil must be disposed of in an environment-friendly manner. Find out about the environmental regulations in your country. 11.2.1 Changing the hydraulic oil The first oil change should be carried out after 500 operating hours, all further oil changes... - Page 41 Maintenance Please note that the information here concerns initial oil filling. Depending on the type and variant, the refill quantity may be slightly less (as some of the hydraulic components are not empty). Our hydraulic system is filled with high-quality OMV ATF II transmission fluid. ▪...
- Page 42 Maintenance Oil inlet screw Oil drain screw Oil level screw ▪ Unscrew the oil inlet and oil drain screw. ▪ Let the old oil drain out, then replace the oil drain screw. ▪ Add the new transmission oil. ▪ Check the oil level and top up transmission oil if necessary. ▪...
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Page 43: Saw Blade
11.3 Saw blade Always wear protective gloves when handling saw blades. Only strengthened POSCH saw blades may be used. Standard saw blades are too weak and pose a safety risk. Observe the maximum saw blade speed specified by the manufacturer. -
Page 44: Changing The V-Belt
Maintenance ▪ Attach and mount the saw blade guard. Before operating, all protective guards must be attached to the machine. Recommended saw blade Item no. Diameter Hole Teeth Type Z1300191 1,000 mm 50 mm Carbide (widia) Only saw blades conforming to the EN 847-1 standard may be used. Securing the saw blade The saw blade is secured by machinable inserts. - Page 45 Maintenance V-belt types Machine type Belt Quantity (pcs) Item no. XPA 1382 Lw Z1940100 ZE30 XPA 1382 Lw Z1940100 11.4.2 Changing the V-belts on a PTO drive Lock nut Tension spring Tensioning screw ▪ Loosen the lock nuts on both tensioning screws. ▪...
- Page 46 Maintenance ▪ Remove the cover for the V-belt. ▪ Remove the shaft guard. ▪ Remove the guard plate. ▪ Undo the four hexagon bolts of the adjustment plate. ▪ Undo the lock nuts of both tensioning screws, so that the adjustment plate is lowered. Threaded pin Bearing flange Hexagon nut...
- Page 47 Maintenance Lock nut Tension spring Tensioning screw ▪ Loosen the lock nuts on both tensioning screws. ▪ Remove both tension springs from the saw feed completely. Cover – V-belt Hexagon bolt – adjustment plate Shaft guard, bottom Adjustment plate Shaft guard, top Lock nut –...
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Page 48: Feed Belt
Maintenance Allen screw Threaded pin Coupling part – electric motor Hexagon nut Coupling hub Bearing flange Coupling part – transmission V-belt Parallel key ▪ Loosen the Allen screws from the coupling parts. ▪ Remove the coupling part from the electric motor. ▪... -
Page 49: Limit Switch
Maintenance 11.5.2 Feed belt - set central running Feed belt Tensioning screw Return drum Lock nut If the feed belt is not running centrally on the drive and/or return drum, it is possible to adjust the direction of travel. ▪ Loosen the lock nut on the tensioning screw. ▪... -
Page 50: Cleaning
Maintenance 11.7 Cleaning Before cleaning work is carried out on the machine, it is vital that the drive is switched off and secured to ensure that it cannot be switched on accidentally or started up by unauthorised persons. Disconnect the machine from the mains. ▪... -
Page 51: Special Equipment
Special equipment Special equipment 12.1 Conveyor belt Keep clear of the danger zone! ▪ See ..Stickers on belt conveyor 12.1.1 Conveyor belt types Conveyor belt type Conveyor belt length Conveyor height Belt width 150 cm 120 cm 55 cm 400 cm 270 cm 55 cm... - Page 52 Special equipment Transport position: ▪ Proceed as above but in the reverse order. 12.1.3 Connection - conveyor belt ▪ Connect the hydraulic hoses of the conveyor belt to the machine. – Connect the hydraulic hoses to the hydraulic sleeves. Ensure that colours match; blue dust caps (flow) and yellow dust caps (return) go with one another.
- Page 53 Special equipment Conveyor belt - set central running Fastening screw Tensioning screw Lock nut If the conveyor belt is not running centrally on the drive and/or tail pulleys, it is possible to adjust the direction of travel. ▪ Slightly loosen the fastening screws on each side of the conveyor belt. ▪...
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Page 54: Log Manipulator
Special equipment Lubrication interval Item Where What Quantit Weekly (every 160 Four lubrication Housing bearings for the operating hours – or points conveyor belt, top and more frequently, bottom on both sides depending on use) *..The quantity relates to one stroke of a commercially-available grease press, whereby one stroke is approx. 1 cm³. The lubrication points are marked with the lubricate symbol. -
Page 55: Sawcontrol
Special equipment 12.2.2 Maintenance - log manipulator Lubrication schedule - log manipulator Lubrication interval Item Where What Quantit monthly (every 160 Lubrication point Sliding bearings operating hours - or more frequently depending on application) *..The quantity relates to one stroke of a commercially-available grease press, whereby one stroke is approx. 1 cm³. The lubrication points are marked with the lubricate symbol. - Page 56 Special equipment Display - Basic display after switch-on Function key - F1 Function key - F2 Function key - F3 Arrow key (up) Arrow key (down) LED (green) - in operation LED (red) - Fault (not in use) Operating information Operating mode The green LED (operation) is lit when the voltage supply is present.
- Page 57 Special equipment If the service interval has been exceeded, this should be confirmed using the function key [F1], so that the switch can be made to operating mode. Operating mode The functions are monitored in operating mode. The parameters are displayed and controlled using 3 display pages.
- Page 58 Special equipment Page 3 shows the software version. Here, "nächster Service" (Next service" shows the amount of time until the service is due or how overdue the service is. User settings Password input Press the arrow button [up] and the arrow button [down] concomitantly for around 5 seconds in order to call up the password request.
- Page 59 Special equipment There is a choice of German, English, French and Spanish when selecting the system language. ▪ Press the arrow button [up] or [down] and confirm the selected language by pressing "Enter" [F1]. Service status The service status shows the time until the service is due or how overdue the service is. ▪...
- Page 60 Special equipment Faults on the control unit Fault Cause Rectification LED (operation) is not lit Fuse faulty Check the fuse on the control unit/tractor (Glass tube 5x20 - 250V T with PTO drive: no power Connect the 3-pin supply continuous current plug to the tractor Faulty power supply cable Have the cable examined by...
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Page 61: Automatic Central Lubrication
Special equipment 12.4 Automatic central lubrication Lubrication pump (PoliPUMP) Container - lubricating grease (2 Lubrication pump control unit litres) Lubrication line Lubrication nipple for filling ▪ Fill the container to "MAX" with lubricating grease. It must be filled using the grease press on the lubrication nipple (do not open the upper cover under any circumstances). - Page 62 Special equipment If there is too little lubricating grease ("MIN") present, the red LED will illuminate (minimum filling level). ▪ Fill with lubricating grease and delete the message by pressing the "RESET" button. You can find all information and settings in the supplied user manual for the lubrication pump.
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Page 63: Additional Equipment
Additional equipment Additional equipment 13.1 Splitting blade variants Item Designation Log diameter sections Splitting blade, 2, 4 or 6 0 to 22 cm billets 0 to 35 cm 23.5 to 40 cm Splitting blade, 2, 4 or 8 0 to 22 cm billets 0 to 35 cm 23.5 to 40 cm... -
Page 64: Hour Meter (Pto Drive)
Additional equipment 13.3 Hour meter (PTO drive) Button – "Info" Display – PTO shaft speed Display – Operating hours Display - Battery voltage Function: The rotation speed is shown on the display as soon as the machine is operational. Pressing the "Info" button displays the operating hours. The time is shown in hours and tenths of an hour (e.g. -
Page 65: Roller Conveyor
Additional equipment 13.4 Roller conveyor Figure as above, depending on the design The logs are laid on the roller conveyor and fed hydraulically into the machine. The support for the logs on the chain or roller conveyor must cover more than 75% of the length of the wood. - Page 66 Additional equipment 13.4.2 Connection - Roller conveyor Hydraulic connector Dust cap - green Hydraulic sleeve Dust cap - red ▪ Connect the hydraulic hoses of the roller conveyor to the machine. Connect the hydraulic connectors to the hydraulic sleeves. Ensure that colours match;...
- Page 67 Additional equipment 13.4.4 Maintenance – roller conveyor Lubrication schedule – roller conveyor 1 1 1 Figure as above, depending on the design Lubrication interval Item Where What Quantit Weekly (every 40 Central lubrication Housing bearings for the operating hours – or point rollers, both sides more frequently...
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Page 68: Transverse Feeder
Additional equipment 13.5 Transverse feeder Figure as above, depending on the design The logs are laid on the cross conveyor and fed hydraulically to the chain or roller conveyor. The support for the logs on the cross conveyor must cover more than 75% of the length of the wood. - Page 69 Additional equipment If the cross conveyor is not connected, the dust caps must be put on the connectors and sleeves to protect them from dust and dirt. 13.5.3 Operation – cross conveyor Cross-conveyor chain – forward Cross conveyor chain – back ▪...
- Page 70 Additional equipment Lubrication schedule – cross conveyor Figure as above, depending on the design Lubrication interval Item Where What Quantit Weekly (every 40 1 lubrication point Housing bearing operating hours – or each more frequently 1 lubrication point Chainwheel depending on use) each *..The quantity relates to one stroke of a commercially-available grease press, whereby one stroke is approx.
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Page 71: Troubleshooting
Troubleshooting Troubleshooting Before rectifying faults on the machine, it is vital that the drive is switched off and secured to ensure that it cannot be switched on accidentally or started up by unauthorised persons. Disconnect the machine from the mains. ▪... -
Page 72: Disposal
Troubleshooting Machine is noisy PTO shaft running too Adhere to specified See [➙ 21] fast speed Machine is noisy Oil filter unclean or Change filter insert See [➙ 41] blocked Feed belt jerks or does Not enough hydraulic oil Check hydraulic oil level See [➙... -
Page 73: Technical Data
Technical data Technical data Type ZE30 Drive Drive type PTO/Electric motor Power Voltage Fuse Motor speed 1480 PTO shaft speed Hydraulic system Splitting force Max. pressure Log length Log diameter Advance speed cm/s Reverse speed cm/s Saw blade Saw blade diameter 1000 1000 Cut diameter... -
Page 74: Service
Service Service POSCH- Product To order spare parts for your machine please contact your local dealer directly. If you require a replacement parts list for your machine, you can download this at any time by entering the serial number at the following link:... -
Page 75: Ec Declaration Of Conformity
What is more, the machine complies with the EC Electromagnetic Compatibility (EMC) Directive 2014/30/EU. This Declaration is not valid for any modifications to the machine which are not approved by us. Cut-splitter - SpaltFix S-415 Multi Item no.: M3930 , M3935 Model: C, F15, F4, F5, KF4, KF5, M, X Serial no.:... - Page 76 Your Posch-Dealer...
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