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Yamaha WOLVERINE 2015 Owner's Manual

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READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER'S MANUAL
YXE70WPSG
BN5-F8199-7A

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Summary of Contents for Yamaha WOLVERINE 2015

  • Page 1 READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YXE70WPSG BN5-F8199-7A...
  • Page 2 Read this manual carefully before operating this vehicle. This manual should stay with this ve- hicle if it is sold. EC Declaration of Conformity conforming to Directive 2006/42/EC We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product YXE700ES (YXE70WPSG) (5Y4AME6W0G0500101–)
  • Page 3 Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. With the purchase of this Yamaha, you can now appreciate the high degree of crafts- manship and reliability that have made Yamaha a leader in these fields.
  • Page 4 EBU31080 IMPORTANT MANUAL INFORMATION EBU31070 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI- OUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to poten- tial personal injury hazards.
  • Page 5 It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. EBU33130 YXE70WPSG OWNER’S MANUAL ©2015 by Yamaha Motor Co., Ltd. 1st edition, November 2015 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

  • Page 6: Table Of Contents

    EBU31120 Parking brake lever ......4-13 CONTENTS Drive select lever ........ 4-14 Fuel tank cap........4-14 LOCATION OF THE WARNING AND Doors..........4-15 SPECIFICATION LABELS ....... 1-1 Seats ..........4-15 Adjusting the driver seat position..4-16 SAFETY INFORMATION ......2-1 Seat belts ...........
  • Page 7 Coolant ..........5-6 LEARNING TO OPERATE YOUR Final gear oil ......... 5-6 VEHICLE ...........7-12 Differential gear oil........ 5-6 PERIODIC MAINTENANCE AND Accelerator pedal ......... 5-7 ADJUSTMENT .........8-1 Seat belts ..........5-7 Owner’s manual and tool kit....8-2 Passenger handhold ......5-7 Periodic maintenance chart for the Steering ..........
  • Page 8 Valve clearance ........8-41 Fuse replacement .......8-54 Brakes ..........8-41 Replacing a headlight bulb ....8-57 Checking the front and rear brake Headlight beam adjustment ....8-59 pads..........8-41 Tail/brake light bulb replacement ..8-60 Checking the brake fluid level .... 8-42 Troubleshooting........8-60 Brake fluid replacement .....

  • Page 9: Location Of The Warning And Specification Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 10 For Europe 3,4,5 6 16 7 13,14 11,12...
  • Page 12 YXE700E 2016 35.0 kW WARNING YAMAHA MOTOR CO.,LTD. 595 kg 2500 SHINGAI,IWATA,JAPAN 2MB-F155A-20 Any part of your body (arms, legs, or head) outside of the vehicle can be crushed by the cage/frame. If you think or feel that the vehicle...
  • Page 13 Ne pas dépasser le nombre de places disponibles : 1 passager. Lire le Manuel du propriétaire. Lire le Guide de conseils à l’intention du conducteur du véhicule récréatif hors route. Suivre toutes les directives et tous les avertissements. YAMAHA 2MB-F1568-10...
  • Page 14 AVERTISSEMENT Do not rest hands or arms on door or shoulder bolster. To avoid Injury, keep hands and arms completely Inside the vehicle by holding the steering wheel or handhold. YAMAHA 1XD-K8483-00 Toute partie du corps (bras, jambes, tête) se...
  • Page 15 • When loaded with cargo or towing a trailer: • Reduce speed and allow more room to stop. • Turn gradually and slowly. • Avoid hills and rough terrain. • Read Owner’s Manual before loading, towing, or pulling objects. YAMAHA 2MB-F4897-00...
  • Page 16 AVERTISSEMENT WARNING Les vapeurs d’essence peuvent provoquer un icendie Fuel vapors can be a fire or explosion hazard. ou une explosion. To avoid injury or death, never store fuel or Afin d’éviter tout risque de blessure corporelle, voire flammable liquids in this storage compartment. mortelle, ne jamais stocker de carburant ni de liquide inflammable dans ce compartiment de rangement.
  • Page 17 Poids nominal brut du véhicule (PNBV) : 975 kg (2150 lbs) passengers, accessories, cargo, and (if applicable) maximum, y compris le poids du véhicule, du conducteur, trailer tongue weight. du passager, des accessoires, de l’équipement, et (le cas échéant) du timon. YAMAHA 2MB-F1696-10 YAMAHA 2MB-F1696-20...
  • Page 18 (le cas échéant). du bras ou de la jambe. YAMAHA 1XD-K7762-00 Lors du transport d’une charge ou lors du remorquage : – Réduire la vitesse et prévoir une distance de freinage accrue.
  • Page 19 6664 N(680 kgf)/1500 lbf (remorque plus chargement). • N’attacher charge ou remorque qu’au support de fixation d’attelage. • Lire le manuel du propriétaire avant de charger le véhicule et de remorquer ou tirer une charge. YAMAHA 1XD-F151K-10 1-11...
  • Page 20 MAX 7.3 INCH accidents. • Secure load to prevent it (185MM) from shifting. YAMAHA 5UG-F151J-00 • Never load more than 490 N (50 kgf)/110 lbf tongue weight on towing bracket. • Do not tow more than...
  • Page 21 Feet On floor or footrests, ready to brace, and door closed. YAMAHA 1XD-F1558-00 WARNING Imp ro p e r Use o f O f f -H i g h way Ve h i cl e Ca n C au se S ever e I nj u r y o r D e a th...
  • Page 22 Pieds Sur le plancher ou les repose-pieds, prêts à encaisser le choc; portière fermée. YAMAHA 1XD-F1558-10 B e P r e p a r e d A d j u s t , l o ck a n d n eve r r e m o ve h a n d h o l d .
  • Page 23 For Oceania 1-15...
  • Page 24 1-16...
  • Page 25 To avoid Injury, keep hands and arms completely that the vehicle may tip or roll, Inside the vehicle by holding the steering wheel or handhold. brace your feet on the floor or footrests, YAMAHA 1XD-K8483-00 and keep your hands on the steering wheel or handhold.
  • Page 26 • When loaded with cargo or towing a trailer: • Reduce speed and allow more room to stop. • Turn gradually and slowly. • Avoid hills and rough terrain. • Read Owner’s Manual before loading, towing, or pulling objects. YAMAHA 2MB-F4897-00 1-18...
  • Page 27 (if applicable) trailer tongue weight. Do not exceed maximum vehicle load. Gross Vehicle Weight Rating: 975 kg (2150 lbs) maximum including vehicle, weight of operator, passengers, accessories, cargo, and (if applicable) trailer tongue weight. YAMAHA 2MB-F1696-10 1-19...
  • Page 28 • Secure load to prevent it or head) outside of (185MM) the vehicle can be from shifting. crushed by the YAMAHA 5UG-F151J-00 cage/frame. • Never load more than 490 N If you think or feel (50 kgf)/110 lbf tongue that the vehicle weight on towing bracket.
  • Page 29 Feet On floor or footrests, ready to brace, and door closed. YAMAHA 1XD-F1558-00 WARNING Imp ro p e r Use o f O f f -H i g h way Ve h i cl e Ca n C au se S eve r e In j u r y o r D e a th...

  • Page 30: Safety Information

    EBU33441 Be a responsible owner As the vehicle’s owner, you are responsible for the safe and proper operation of your Yamaha Wolverine. While understanding all parts of this manual are important for vehicle ownership, be sure to read this chapter and the instructions in Chapter 7 before operating your Yamaha Wolverine.
  • Page 31 Before you operate your Yamaha Wolverine  Prepare yourself and your passenger: • This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle li- cense. Check country laws for minimum age requirements.
  • Page 32  Secure cargo so that it will not shift – a loose load could change handling unexpectedly or be thrown forward and strike occupants. While using your Yamaha Wolverine  Keep your body completely inside the vehicle at all times. Keep both hands on the steering wheel.
  • Page 33  Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, including rollovers. The Wolverine has higher ground clearance and other features to handle rugged terrain, and, as a result, can overturn in situations where some other vehicles may not. ...
  • Page 34  If you think or feel that the vehicle may tip or roll, keep your body completely inside the protec- tive structure of the vehicle: • Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold.
  • Page 35 Many companies with no connection to Yamaha manufacture parts and accessories or offer oth- er modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
  • Page 36 Aftermarket parts, accessories, and modifications While you may find aftermarket products similar in design and quality to genuine Yamaha Acces- sories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others. Installing aftermarket products or having other mod- ifications performed to your Wolverine that change any of the vehicle’s design or operation char-...

  • Page 37: Description

    EBU31170 DESCRIPTION EBU31180 Left view 13 12 1. Front shock absorber assembly 11.Spark plug 2. Radiator cap 12.Storage compartment 3. Brake fluid reservoir 13.Door 4. Driver seat 5. Air filter 6. Shoulder bolster 7. Driver seat belt 8. Cargo bed 9.

  • Page 38: Right View

    EBU31190 Right view 1. Spark arrester 2. Passenger seat belt 3. Engine oil dipstick 4. Storage compartment 5. Battery 6. Fuses 7. Headlight 8. Coolant reservoir 9. Passenger seat 10.Fuel tank cap 11.Oil filter cartridge...

  • Page 39: Controls And Instruments

    EBU31200 Controls and instruments 4 5,6 7 15 14 1. Light switch 9. Passenger handhold 2. On-Command drive knob 10.Glove compartment 3. Steering wheel 11.Storage compartment 4. Main switch 12.Drive select lever 5. Helmet indicator light 13.Parking brake lever 6. Seat belt indicator light 14.Accelerator pedal 7.

  • Page 40: Instrument And Control Functions

    EBU31213 EBU31230 INSTRUMENT AND CONTROL “ ” (on): FUNCTIONS All electrical circuits are supplied with power. The key cannot be removed. EBU31220 Main switch The helmet indicator light comes on and stays on while the key is turned to “ ”...

  • Page 41: Indicator Lights And Warning Lights

    EBU31262 Indicator lights and warning lights 1. Helmet indicator light “ ” 2. Seat belt indicator light “ ” 1. On-Command differential gear lock indicator light “DIFF. EBU31270 LOCK” Low-range indicator light “L” 2. Low-range indicator light “L” This indicator light comes on when the drive 3.
  • Page 42 The On-Command differential gear lock EBU31290 Neutral indicator light “N” indicator “ ” and the On-Command differen- This indicator light comes on when the drive tial gear lock indicator light “DIFF. LOCK” select lever is in the “N” position. come on when the On-Command drive knob “2WD/4WD/DIFF LOCK”...
  • Page 43 When this occurs, be checked by turning the key to “ ” (on). If have a Yamaha dealer check the self-diagno- the warning light does not come on initially sis system. (See page 4-10 for an explanation when the key is turned to “...
  • Page 44 If the steering load is too heavy (e.g., exces- the indicator light remains on after the driver sive steering use at slow speed or when op- seat belt is properly latched, have a Yamaha erating in deep mud, sand, or snow), the dealer check the electrical circuit.

  • Page 45: Multi-Function Meter Unit

     a clock EBU31380 Multi-function meter unit  an hour meter (which shows the total time the engine has been running)  a voltage display (which shows the battery voltage)  a fuel meter  a self-diagnosis device Odometer and tripmeter modes 1.
  • Page 46 Pushing the “SELECT” button switches the Clock, hour meter and voltage display display between the odometer mode “ODO” modes and the tripmeter modes “TRIP A” and “TRIP B” in the following order: ODO → TRIP A → TRIP B → ODO To reset a tripmeter, select it by pushing the “SELECT”...
  • Page 47 To set the clock Voltage display mode 1. Set the display to the clock mode. 2. Push the “SELECT” button and “RESET” button together for at least three sec- onds. 3. When the hour digits start flashing, push the “RESET” button to set the hours. 4.
  • Page 48 (empty) as the fuel level decreases. When the charging circuit or the battery may be “E” segment disappears and the fuel level faulty. If this occurs, have a Yamaha dealer warning indicator flashes, refuel as soon as check or repair the vehicle.

  • Page 49: Light Switch

    Set the switch to “ ” to turn on the low code, note the code number, and then have a beam and the taillights. Yamaha dealer check the vehicle. Set the switch to “ ” to turn on the high beam and the taillights.

  • Page 50: On-Command Drive Knob "2Wd/4Wd/Diff Lock

    Set the switch to “ ” to turn off the head- EBU31400 On-Command drive knob lights and taillights. “2WD/4WD/DIFF LOCK” ECB02060 NOTICE Do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the starter motor will not operate properly.

  • Page 51: Horn Switch

     “DIFF LOCK” (four-wheel drive with the dif- EBU31411 Accelerator pedal ferential gear locked): Power is supplied to Press the accelerator pedal to increase en- the rear and front wheels with the differen- gine speed. Spring tension returns the pedal tial gear locked.

  • Page 52: Parking Brake Lever

    1. Brake pedal 1. Release button 2. Parking brake lever EBU33451 Parking brake lever The parking brake lever is located at the right  Spring tension helps return the lever to the side of the driver’s seat. Setting the parking released position.

  • Page 53: Drive Select Lever

    EBU31440 EBU31450 Drive select lever Fuel tank cap The drive select lever is used to shift the vehi- cle into the low, high, neutral, and reverse po- sitions. (Refer to page 6-3 for the drive select lever operation.) 1. Fuel tank cap To open Remove the fuel tank cap by turning it coun- terclockwise.

  • Page 54: Doors

    EBU31460 Doors To open a door, pull the latch outward. To close a door, push or pull the door inward un- til it is securely latched. Be sure the door is SECURELY LATCHED AFTER CLOSING IT. 1. Driver seat cushion 2.

  • Page 55: Adjusting The Driver Seat Position

    Adjust the driver seat position as follows. 1. Remove the driver seat cushion. (See the previous section “Seats”.) 2. Remove the bolts. EBU31480 Adjusting the driver seat position The driver seat can be adjusted to one of three positions to suit the driver’s preference. 1.

  • Page 56: Seat Belts

    1. Seat belt 4. Install the bolts, and then tighten the bolts to the specified torque. EBU31501 Glove compartment This vehicle is equipped with a glove com- Tightening torque: partment. Driver seat bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf) When storing any documents in the glove compartment, be sure to wrap them in a plas- 5.

  • Page 57: Storage Compartments

    ECB02071 EBU36071 NOTICE Storage compartments The storage compartments are located under To protect from damage, do not put metal the multi-function meter, between the driver items, like tools, or sharply edged items di- seat and the passenger seat, and under the rectly in the glove compartment.
  • Page 58 1. Storage compartment 1. Storage compartment 1. Storage compartment 1. Storage compartment 4-19...
  • Page 59 Maximum load limit: Storage compartment between the driver seat and the passenger seat: 6.4 kg (13.5 lb) Storage compartment under the driver seat: 4.5 kg (10 lb) To use the storage compartment under the driver seat, remove the storage compartment cover turning counterclockwise.

  • Page 60: Cup Holders

    ers may be thrown about and break, and possibly injure people in the vehicle dur- ing sudden braking or an accident.  Do not place any other items than seal- able plastic containers in the cup hold- ers; otherwise, they may be thrown about and possibly injure people in the vehicle during sudden braking or an ac- cident.

  • Page 61: Cargo Bed

    EBU33630 Cargo bed EWB03250 WARNING  Never carry passengers in the cargo bed.  Do not exceed the specified maximum load limits. Heavier cargo could cause loss of control because of improper weight balance. 1. Cargo hook There are six cargo hooks in the cargo bed. Maximum load limit: 136.0 kg (300 lb) For additional loading information, see page 6-7.

  • Page 62: Adjusting The Front Shock Absorber Assemblies

    1. Tailgate 1. Tailgate 2. Latch 2. Latch To install the tailgate EBU33611 Adjusting the front shock absorber as- Place the tailgate in the original position, and semblies then hook the latches. These shock absorber assemblies are The tailgate can also be installed at the front equipped with a spring preload adjusting nut, of the cargo bed.
  • Page 63 due to small differences in production, the ac- EWB02492 WARNING tual number of clicks or turns always repre-  Suspension components become hot sents the entire adjusting range. To obtain a during operation. Never touch the com- precise adjustment, it would be advisable to pression damping force adjusting bolt check the number of clicks or turns of each and screw, the rebound damping force...
  • Page 64 2. Locknut 3. Spring preload adjusting nut  A special wrench can be obtained at a Yamaha dealer to make this adjustment.  The spring preload setting is determined by measuring distance A, shown in the illustra- 1. Distance A tion.
  • Page 65 Tightening torque: Rebound damping setting: Locknut: Minimum (soft): 30 Nm (3.0 m·kgf, 22 ft·lbf) 30 click(s) in direction (b)* Standard: 13 click(s) in direction (b)* Rebound damping force Maximum (hard): Turn the rebound damping force adjusting 1 click(s) in direction (b)* screw in direction (a) to increase the rebound * With the adjusting screw fully turned in di- damping force and thereby harden the damp-...
  • Page 66 Compression damping force (for slow com- pression damping) To increase the compression damping force and thereby harden the compression damp- ing, turn the compression damping force ad- justing screw in direction (a). To decrease the compression damping force and thereby soften the compression damping, turn the adjusting screw in direction (b).

  • Page 67: Adjusting The Rear Shock Absorber Assemblies

    12 click(s) in direction (b)* Take the shock absorber assembly to a Maximum (hard): Yamaha dealer for any service. 1 click(s) in direction (b)* * With the adjusting screw fully turned in di- EBU33620 rection (a)
  • Page 68 and screw, the rebound damping force check the number of clicks or turns of each adjusting screw or the oil reservoir with damping force adjusting mechanism and to your bare hand or skin until suspension modify the specifications as necessary. components have cooled.
  • Page 69 2. Spring preload adjusting nut 3. Special wrench  A special wrench can be obtained at a Yamaha dealer to make this adjustment.  The spring preload setting is determined by measuring distance A, shown in the illustra- 1. Distance A tion.
  • Page 70 Tightening torque: Rebound damping setting: Locknut: Minimum (soft): 30 Nm (3.0 m·kgf, 22 ft·lbf) 30 click(s) in direction (b)* Standard: 14 click(s) in direction (b)* Rebound damping force Maximum (hard): Turn the rebound damping force adjusting 1 click(s) in direction (b)* screw in direction (a) to increase the rebound * With the adjusting screw fully turned in di- damping force and thereby harden the damp-...
  • Page 71 Compression damping force (for slow com- pression damping) To increase the compression damping force and thereby harden the compression damp- ing, turn the compression damping force ad- justing screw in direction (a). To decrease the compression damping force and thereby soften the compression damping, turn the adjusting screw in direction (b).

  • Page 72: Trailer Hitch Bracket And Receiver

    These shock absorber assemblies contain dard trailer hitch. Trailer towing equipment highly pressurized nitrogen gas. Read and can be obtained at a Yamaha dealer. (See understand the following information be- page 6-7 for precaution information.) fore handling the shock absorber assem- blies.

  • Page 73: Auxiliary Dc Jack

    ECB02250 NOTICE  Do not use accessories requiring more than the stated maximum capacity. Do- ing so may overload the circuit and cau- se the fuse to blow.  If accessories are used without the en- gine running, the battery may discharge. ...
  • Page 74 1. Auxiliary DC jack cap 2. Auxiliary DC jack Maximum rated capacity for the auxiliary DC jack: DC 12 V, 10 A (120 W) 5. Turn the accessory on. 6. When the auxiliary DC jack is not being used, cover it with the cap. 4-35...

  • Page 75: For Your Safety - Pre-Operation Checks

    Do not operate the vehicle if you find any problem. If a problem can- not be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
  • Page 76 ITEM ROUTINE PAGE • Check coolant level in reservoir. Coolant 5-6, 8-25 • Fill with coolant if necessary. Final gear oil/Differen- • Check for leakage. 5-6, 5-6, 8-20, 8-22 tial gear oil Accelerator pedal • Check free play and for proper operation. Seat belts •...

  • Page 77: Front And Rear Brakes

    Apply the brakes firmly for one minute. If there  Check that there is no free play in the brake is any leakage, have the vehicle inspected by pedal. If there is free play, have a Yamaha a Yamaha dealer. dealer check the brake system. (See page 8-43.)
  • Page 78 Your Yamaha engine has been designed to lights of water heaters and clothes dry- use regular unleaded gasoline with a research ers.

  • Page 79: Engine Oil

    If you carry a portable fuel container in the  In order to prevent clutch slippage (since bed of your Yamaha Wolverine, be sure to se- the engine oil also lubricates the clutch), cure it with the cap tightened before driving do not mix any chemical additives.

  • Page 80: Coolant

    EBU31760 EBU31771 Coolant Final gear oil Check the coolant level in the coolant reser- Make sure the final gear oil is at the specified voir when the engine is cold (the coolant level level. Add oil as necessary. (See page 8-20 will vary with engine temperature).

  • Page 81: Accelerator Pedal

    It must operate smoothly and made as soon as possible. spring back to the idle position fully when re- leased. Have a Yamaha dealer repair as nec- EBU31810 Passenger handhold essary for proper operation.

  • Page 82: Fittings And Fasteners

    Check tire pressure regularly to make sure it wheel fittings and fasteners before starting is at the recommended specifications. Also off. Take the vehicle to a Yamaha dealer or re- check for wear and damage. fer to the Service Manual for correct tighten- Tire pressure ing torque.
  • Page 83 Recommended tire pressure: Vehicle load: 0 - maximum Front: 75.0 kPa (0.750 kgf/cm², 11 psi) Rear: 75.0 kPa (0.750 kgf/cm², 11 psi) Minimum tire pressure: Vehicle load: 0 - maximum Front: 1. Tire pressure gauge 70.0 kPa (0.700 kgf/cm², 10 psi) Rear: Tire wear limit 70.0 kPa (0.700 kgf/cm², 10 psi)
  • Page 84 1. Tire wear limit 5-10...

  • Page 85: Operation

    If any abnormality is noticed EBU31890 during this period, consult a Yamaha dealer. Engine break-in There is never a more important period in the 0–10 hours:...

  • Page 86: Starting The Engine

    If the neutral indi- cator light does not come on, ask a After break-in: Yamaha dealer to inspect the electric The vehicle may now be operated normally. circuit.  The engine can be started in any gear if...

  • Page 87: Drive Select Lever Operation And Reverse Driving

    Do not turn the key to the “ ” (start) position 2. Apply the brake pedal, then shift by mov- with the engine running; otherwise, damage ing the drive select lever along the shift to the electric starter may result. guide.
  • Page 88 5. Check behind the vehicle for people or light should be on. If the light does not obstacles, and then release the brake come on, ask a Yamaha dealer to in- pedal. spect the reverse indicator light electri- 6. Press the accelerator pedal gradually and cal circuit.

  • Page 89: On-Command Drive Knob

    EBU31921 On-Command drive knob The vehicle handles differently in each of the drive modes (“2WD”, “4WD” and “DIFF LOCK”). For example, the vehicle requires more effort to turn in “DIFF LOCK” than in “2WD”. Always stop the vehicle before changing the position of the On-Command drive knob. The meter display changes according to the selected drive mode.
  • Page 90  When the knob is set to “DIFF LOCK” or “4WD”, the differential gear lock indicator and indica- tor light will flash until the differential gear is completely locked or unlocked.  When the indicator and indicator light are flashing, turning the steering wheel back and forth will help the differential gear lock to engage or disengage.

  • Page 91: Parking

     Do not exceed the Maximum Loading EBU31930 Parking Limits for the vehicle (see “MAXIMUM When parking, stop the engine and shift the LOADING LIMIT” in this section and ve- drive select lever into the neutral position. Ap- hicle labeling). ply the parking brake to help prevent the ve- ...
  • Page 92 Choose a trailer hitch drawbar designed for Operating when loaded with cargo or tow- use with a 5 cm (2 in) receiver. (See page 4-33 ing a trailer for more information.) Drive more slowly than you would without a load. The more weight you carry, the slower You can measure tongue weight with a bath- you should go.
  • Page 93 Pulling something other than a trailer Yamaha recommends that loads be trans- ported in the bed or in a trailer. If you need to move an object a short distance use a winch and follow the winch manufacturer’s instruc- tions.

  • Page 94: Basic Guide For Safe Use

    EBU31950 EBU33510 KNOW YOUR VEHICLE BASIC GUIDE FOR SAFE USE This off-road vehicle will handle and maneu- ver differently from cars, ATVs, go-carts, golf- EBU31960 cars and grounds-keeping vehicles. The As a Wolverine owner you are responsible for Wolverine has higher ground clearance and the safe and proper operation of this vehicle.
  • Page 95 As the owner/operator, it is your responsibility to protect yourself and your passenger from accidents, including rollovers. The Wolverine DRIVER has many features, including a protective UNDER structure and seat belts, to help protect occu- pants, but the best way to avoid injuries is to avoid accidents.
  • Page 96  Do not allow children who need child safety biles, to promote safe driving behaviors, you should supervise younger drivers and consid- seats or booster seats in the Wolverine. The er setting rules and putting limits on how, seat belt is not designed to restrain auto- when, and where the Wolverine can be used.
  • Page 97 1. Seat belt 1. Passenger handhold 2. Shoulder bolster 2. Shoulder bolster 3. Door 3. Door The Wolverine comes with a variety of fea- tures to help reduce the risk of driver and pas- senger injury. These features work together, and when properly used, these features will help protect the occupants in the event of an accident.
  • Page 98 Protective structure Seat belts The vehicle cage/frame provides a protective Seat belts should be worn by the driver and structure that helps limit intrusions by branch- passenger. The driver must be sure that the es or other objects and may reduce your risk passenger is belted before driving.
  • Page 99 A crash can damage the restraint systems in 1. Hold the latch plate as you pull the belt your vehicle. A damaged restraint system across your lap and chest. Make sure the may not properly protect the person using it, belt is not twisted and is not caught on resulting in serious injury or death in a crash.
  • Page 100 3. Push the latch plate into the buckle until it 5. Position the shoulder belt over your clicks. Pull up on the latch plate to make shoulder and across your chest. The sure it is secure. shoulder belt should fit against your chest.
  • Page 101 7. To release the buckle, firmly press the re- lease button. Doors The doors are designed to reduce the likeli- hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover. The doors may also re- duce intrusion of objects into the occupant area.
  • Page 102 Adjust the handhold position as follows. 1. Remove the locking pins. Adjusting the handhold position The handhold can be adjusted to one of three 1. Passenger handhold positions to suit the passenger’s preference. 2. Locking pin 2. Slide the handhold to the desired position and align the holes in the handhold bar with the holes in the handhold supports.
  • Page 103 1. Handhold support 1. Wire loop 2. Handhold bar Seat and shoulder bolsters 3. Insert the pins into the holes and secure The seats and shoulder bolsters are designed them with the wire loops. Make sure that to help keep you in the vehicle. Do not put the handhold is properly secured before your hand or arm on or outside of the shoul- riding.
  • Page 104 briefly jerk in one direction or back and forth as the tires and vehicle respond to the obsta- cle. This quick motion could injure your thumbs or wrist if your thumbs or hand(s) are inside the steering wheel. Grip the steering wheel so that your thumbs will not be hit by the spokes.

  • Page 105: Learning To Operate Your Vehicle

    EBU33760 LEARNING TO OPERATE YOUR VEHI- CORRECT GRIP EXAMPLE Personal protective equipment INCORRECT GRIP EXAMPLE 1. Approved motorcycle helmet 2. Eye protection 3. Long-sleeved shirt or jacket 4. Gloves 5. Long pants 6. Over-the-ankle boots The driver and passenger should wear the fol- lowing to reduce risk of injury in an accident: ...
  • Page 106  Eye protection (goggles, helmet face shield, Practice for new Yamaha Wolverine users or protective eyewear) You should become familiar with the perfor-  Over-the-ankle boots, gloves, long-sleeved mance characteristics of the vehicle in a lar- shirt or jacket, and long pants...
  • Page 107 Getting ready to ride Perform the Pre-Operation Checks on page 5-1. Follow the instructions starting on page 6-2 to start the engine. Turning Use care in turns – turning the steering wheel too far or too fast can result in loss of control or a rollover.
  • Page 108 If you think or feel that the vehicle may tip or Avoid higher speeds and sudden or hard ac- roll, keep your body completely inside the celeration until you are thoroughly familiar protective structure of the vehicle: with the operation of your vehicle. Avoid sud- ...
  • Page 109 the vehicle down after you take your foot off Parking on a flat area the accelerator. Engine braking is more no- When parking on a flat area, stop the engine ticeable in four-wheel drive. Application of ve- and shift the drive select lever into the neutral hicle brakes provides additional stopping position.
  • Page 110 5. Block the front and rear wheels with Your Yamaha Wolverine has higher ground rocks or other objects. clearance and other features to handle rug- ged terrain, and as a result, can overturn in Loading situations where some vehicles may not.
  • Page 111 to see far enough ahead of you. Use common side of a hill, which increases your risk of roll- sense and remember that some hills are too over. Practice first on gentle slopes before at- steep for you to climb or descend. Use proper tempting steeper hills.
  • Page 112 slow your descent. Release the brake and be- If you are sliding or skidding, try to steer in the gin to coast down the hill. Use engine braking direction the vehicle is sliding, to regain con- as much as possible, gently applying the trol.
  • Page 113 Pavement Wet brakes may have reduced effectiveness. This vehicle is designed for off-road use only. After leaving the water, test your brakes. If Avoid paved surfaces. Turn gradually and go necessary, apply the brakes several times to slowly if you must drive on pavement. let friction dry out the linings.
  • Page 114 If you feel the vehicle begin to slide sideways muffler or exhaust pipe, or next to other hot or the back wheels slide during a turn, steer parts. Check under the vehicle after operating into the direction of the slide if possible, to re- in areas where combustible materials may gain directional control.
  • Page 115 If there is any question about your ability to maneuver safely over the obstacle, you should turn around if the ground is flat and you have the room or back up until you find a less difficult path. 7-22...

  • Page 116: Periodic Maintenance And Adjustment

    To avoid death during service or while using the ve- possible burns, let brake components cool hicle. If you are not familiar with vehicle before touching them. service, have a Yamaha dealer perform the service.

  • Page 117: Owner's Manual And Tool Kit

    EBU33560 Owner’s manual and tool kit You are recommended to put this owner’s manual in the vinyl bag and always carry it in the glove compartment as shown. Put the owner’s tool kit and tire pressure gauge under the passenger seat. 1.
  • Page 118 If you do not have a torque wrench available during a service operation requiring one, take your vehicle to a Yamaha dealer to check the torque settings and adjust them as neces- sary.

  • Page 119: Periodic Maintenance Chart For The Emission Control System

    However, keep in mind that if the vehicle isn’t used for a long period of time, the month maintenance intervals should still be followed.  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 120 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1200 2400 2400 4800 first (mi) (200) (750) (1500) (1500) (3000) hours • Check for leakage. • Check for looseness and tighten all screw √ √ √ Exhaust system clamps and joints if necessary. •...

  • Page 121: General Maintenance And Lubrication Chart

    EBU32112 General maintenance and lubrication chart INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1200 2400 2400 4800 first (mi) (200) (750) (1500) (1500) (3000) hours • Check coolant leakage. √ √ √ √ √ • Repair if necessary. Cooling system •...
  • Page 122 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1200 2400 2400 4800 first (mi) (200) (750) (1500) (1500) (3000) hours √ √ √ √ √ Parking brake • Check operation and adjust if necessary. Brake fluid • Change. Every 2 years √...
  • Page 123 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1200 2400 2400 4800 first (mi) (200) (750) (1500) (1500) (3000) hours • Check for cracks or other damage, and re- √ √ √ 16 * Stabilizer bushes place if necessary. Rear knuckle up- √...
  • Page 124  Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinder and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.

  • Page 125: Hood

    EBU32340 Hood To remove 1. Pull the tab on each hood lock up, and then turn the hood locks 1/4 turn clock- wise. 1. Tab 2. Hood lock 2. Remove the hood. 1. Tab 1. Hood 8-10...

  • Page 126: Panels

    To install EBU33602 Panels 1. Insert the projections on the hood into the slots in the front grill, and then place the Left panel hood in the original position. To remove the left panel 1. Remove the bolts. 2. Turn the hood locks 1/4 turn counter- clockwise, and then push the tab on each 1.
  • Page 127 1. Quick fastener screw 1. Bolt 2. Right panel 3. Pull the panel outward. 2. Open the passenger door, and then re- 4. Close the driver door. move the quick fastener screws. To install the left panel Open the driver door, place the panel in the original position, and then install the bolts and quick fastener screws.
  • Page 128 Right rear panel To remove the right rear panel 1. Remove the right panel. 2. Remove the quick fastener screws, and then take the panel off. 1. Quick fastener screw 3. Remove the fuel tank cap. (See page 4-14.) 4. Pull the panel outward. 5.

  • Page 129: Engine Oil And Oil Filter Cartridge

    EBU33702 Engine oil and oil filter cartridge Check engine oil level before each operation. In addition, change the oil and the oil filter car- tridge at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1.
  • Page 130 6. With the arrow mark pointing in the direc- tion shown, insert the dipstick completely into the oil filler hole and then remove it again to check the oil level. 1. Engine oil dipstick 2. Maximum level mark 3. Minimum level mark The engine oil should be between the mini- 1.
  • Page 131 1. Engine oil dipstick 1. Rubber cover 2. Arrow mark 5. Remove the engine oil dipstick. 9. Install the rubber cover. 6. Place an oil pan under the engine to col- 10. Install the passenger seat cushion. lect the used oil. 7.
  • Page 132 An oil filter wrench is available from a Yamaha dealer. 1. Engine oil drain bolt 2. Gasket Skip steps 8–10 if the oil filter cartridge is not 1. Oil filter cartridge being replaced. 2. Oil filter wrench 8. Remove the oil filter cartridge with an oil 9.
  • Page 133 1. O-ring 1. Torque wrench 10. Install the new oil filter cartridge with an 11. Install the engine oil drain bolt and its new oil filter wrench, and then tighten it to the gasket, and then tighten the bolt to the specified torque with a torque wrench.
  • Page 134 Be sure to wipe off spilled oil on any parts af- ter the engine and exhaust system have cooled down. ECB00301 NOTICE  In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do 1.

  • Page 135: Final Gear Oil

    15. Turn the engine off, wait at least 10 minu- tes, and then check the oil level and cor- rect it if necessary. 16. Install the rubber cover. 17. Install the passenger seat cushion. EBU36130 Final gear oil Checking the final gear oil level 1.
  • Page 136 4. Remove the final gear oil filler bolt, the fi- Tightening torque: nal gear oil drain bolt and their gasket to Final gear oil filler bolt: drain the oil. 23 Nm (2.3 m·kgf, 17 ft·lbf) Changing the final gear oil 1.

  • Page 137: Differential Gear Oil

    6. Refill with the recommended final gear oil 10. Install the panel by installing the bolts, up to the brim of the filler hole. NOTICE: and then tightening them to the specified Be sure no foreign material enters the torque. final gear case.
  • Page 138 Tightening torque: Differential gear oil filler bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf) Changing the differential gear oil 1. Park the vehicle on a level surface. 2. Remove the front bottom panel by re- moving the bolts. 1. Differential gear oil filler bolt 2.
  • Page 139 4. Remove the differential gear oil filler bolt, 6. Refill the differential gear case with the recommended oil. NOTICE: Be sure no the differential gear oil drain bolt and their gasket to drain the oil. foreign material enters the differential gear case.

  • Page 140: Coolant

    10. Install the front bottom panel by installing the bolts as shown, and then tightening them to the specified torque. 1. Front bottom panel 2. Bolt Tightening torques: 1. Front bottom panel Front bottom panel bolt 2. Bolt 9 Nm (0.9 m·kgf, 6.5 ft·lbf) Tightening torques: EBU36091 Front bottom panel bolt...
  • Page 141 Checking the coolant level 3. If the coolant is at or below the minimum 1. Park the vehicle on a level surface. level mark, remove the coolant reservoir 2. Check the coolant level in the coolant cap, add coolant to the maximum level reservoir when the engine is cold as the mark, and install the reservoir cap.
  • Page 142 3. Remove the center bottom panel by re- moving the bolts. 1. Radiator cap 6. Remove the coolant drain bolt and its 1. Center bottom panel gasket to drain the coolant from the en- 2. Bolt gine and radiator. 4. Place a container under the engine to col- lect the used coolant.
  • Page 143 1. Coolant drain bolt 1. Coolant reservoir cap 2. Gasket 2. Coolant reservoir hose 7. Place a container under the coolant res- 9. Disconnect the coolant reservoir hose, ervoir to collect the used coolant. and then drain the coolant from the cool- 8.
  • Page 144 Tightening torque: Antifreeze/water mixture ratio: Coolant drain bolt: 8 Nm (0.8 m·kgf, 5.8 ft·lbf) Recommended antifreeze: High-quality ethylene glycol antifreeze con- 12. Connect the coolant reservoir hose. taining corrosion inhibitors for aluminum engines 13. Pour the recommended coolant into the Coolant quantity: radiator until it is full.
  • Page 145 1. Water pump air bleed bolt 1. Cylinder head air bleed bolt 17. When coolant begins to flow out of the 19. When coolant begins to flow out of the bolt hole, tighten the water pump air bolt hole, tighten the cylinder head air bleed bolt to the specified torque.

  • Page 146: Axle Boots

    25. Start the engine, and then check for cool- ant leakage. If any leakage is found, have a Yamaha dealer check the cooling system. 1. Front axle boot 26. Install the center bottom panel by install- ing the bolts, and then tightening them to the specified torque.

  • Page 147: Spark Plug Inspection

    1. Rear axle boot 1. Spark plug cap 2. Use the spark plug wrench in the tool kit EBU33570 Spark plug inspection to remove the spark plug as shown. Removal 1. Remove the spark plug cap. 1. Spark plug wrench 8-32...
  • Page 148 Inspection The spark plug is an important engine com- ponent and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color of the porcelain insulator around the center electrode is a medium-to- light tan for a vehicle that is being ridden nor- mally.

  • Page 149: Cleaning The Air Filter Element

    rect torque is one-quarter to one-half turn ECB02270 NOTICE past finger tight. Have the spark plug Never operate the engine with the air filter tightened to the specified torque as soon element removed. Doing so would allow as possible. unfiltered air to enter, causing rapid en- gine wear and possible engine damage.
  • Page 150 2. Remove the air filter case cover by un- hooking the holders. 1. Air filter element 4. While pushing the projections on the air 1. Air filter case cover filter frame inward, remove the air filter el- 2. Air filter case cover holder ement holder.
  • Page 151 1. Air filter element holder 1. Air filter element holder 2. Projection 2. Sponge material 3. Air filter frame 5. Remove the sponge material from the air 6. Wash the sponge material gently but filter frame. thoroughly in parts cleaning solvent. WARNING! Using gasoline or other flammable solvents to clean the air fil- ter element can cause a fire or explo-...
  • Page 152 11. Thoroughly apply Yamaha foam air filter oil or other quality liquid foam air filter oil (not spray type) to the sponge material. The sponge material should be wet but not dripping. 12. Pull the sponge material over its frame.

  • Page 153: Cleaning The Air Filter Case/Air Duct Check Hose

    16. Install the storage compartment as shown. 1. Center bottom panel 2. Bolt If dust or water collects in a check hose, emp- EBU36101 ty the hose and clean the air filter element and Cleaning the air filter case/air duct air filter case.

  • Page 154: V-Belt Case Drain Plug

    V-belt case, remove the drain plug to drain any water from the case. If water drains from the V-belt case after re- moving the drain plug, have a Yamaha dealer 1. Air duct check hose inspect the vehicle, as the water may affect 2.

  • Page 155: Cleaning The Spark Arrester

    2. Remove the tailpipe by pulling it out of EBU32450 Cleaning the spark arrester the muffler, and then remove the gasket. EWB03370 3. Tap the tailpipe lightly, and then use a WARNING wire brush to remove any carbon depos- Hot exhaust system may cause burns. To its from the spark arrester portion of the avoid burns or fires, make sure that the en- tailpipe and inside of the tailpipe housing.

  • Page 156: Valve Clearance

    To prevent this, the valve clear- a Yamaha dealer replace the brake pads as a ance must be adjusted regularly. This adjust- set. ment...

  • Page 157: Checking The Brake Fluid Level

    1. Brake pad wear indicator groove 1. Minimum level mark EBU32500 Specified brake fluid: DOT 4 Checking the brake fluid level Before riding, check that the brake fluid is EWB02721 WARNING above the minimum level mark. Check the Improper maintenance can result in loss of brake fluid level with the top of the reservoir braking ability.

  • Page 158: Brake Fluid Replacement

    Brake fluid may damage painted surfaces EBU32530 or plastic parts. Always clean up spilled Checking the brake pedal fluid immediately. Have a Yamaha dealer check the brakes at the intervals specified in the periodic mainte- nance and lubrication chart. There should be 8-43...

  • Page 159: Parking Brake

    In addition, have should operate smoothly and there should be a Yamaha dealer check and adjust the park- no brake drag. If the brakes feel soft or ing brake at the intervals specified in the peri- spongy, this could indicate air in the brake odic maintenance and lubrication chart.

  • Page 160: Cable Inspection And Lubrication

    Lubricate the cable ends. If the cables do not operate smoothly, ask a Yamaha dealer to re- place them. Recommended lubricant: Yamalube LubezAll (synthetic lubricant spray with PTFE) EBU32570 Brake pedal and accelerator pedal lu- brication 1. Brake light switch Lubricate the pivoting parts.

  • Page 161: Checking The Stabilizer Bushes

    The stabilizer bushes must be checked for cracks or damage at the intervals specified in Lubricate the knuckle upper and lower pivots the periodic maintenance and lubrication with a grease gun. chart. Have a Yamaha dealer replace the stabilizer bushes if necessary. 8-46...

  • Page 162: Steering Shaft Lubrication

    EBU32610 Recommended lubricant: Wheel removal Lithium-soap-based grease 1. Loosen the wheel nuts. 2. Elevate the vehicle and place a suitable EBU32600 Steering shaft lubrication stand under the frame. Lubricate the pivot points. 3. Remove the nuts from the wheel. 4. Remove the wheel. Recommended lubricant: Lithium-soap-based grease 8-47...

  • Page 163: Checking And Tightening The Bead Lock

    Bead lock bolts: placed. 17 Nm (1.7 m·kgf, 12 ft·lbf) EBU32620 Tire replacement Always use the same size and type of tires recommended in this owner’s manual. The tires that came with your Yamaha Wolverine 8-48...

  • Page 164: Wheel Installation

    3. Tighten the wheel nuts in a crisscross America for this model. pattern to the specified torque. EWB03400 WARNING Do not reverse the rims on your Yamaha Wolverine to widen the track width. Install- ing wheels improperly increases the risk of wheel failure and accidents. 8-49...

  • Page 165: Battery

    by the sulfuric acid in battery electrolyte. In Tightening torques: case of accidental contact with battery Front wheel nut: electrolyte: 75 Nm (7.5 m·kgf, 54 ft·lbf) Rear wheel nut: EXTERNAL: Flush with water. 75 Nm (7.5 m·kgf, 54 ft·lbf) INTERNAL: Drink large quantities of water or milk.
  • Page 166 4. Unhook the battery bands. To charge the battery 5. Disconnect the negative battery lead first, Have a Yamaha dealer charge the battery as then the positive battery lead by remov- soon as possible if it seems to have dis- ing their bolt.
  • Page 167 To install the battery ECB00932 NOTICE To charge a VRLA (Valve Regulated Lead Be sure the battery is fully charged. Acid) battery, a special (constant-voltage) battery charger is required. Using a con- 1. Place the battery in its compartment. ventional battery charger will damage the 2.

  • Page 168: Jump-Starting

    3. Hook the battery bands. 1. Turn the key to “ ” (off). 4. Install the air intake duct panel by install- 2. Remove the hood. (See page 8-10 for ing the quick fastener screws. hood removal and installation proce- 5.

  • Page 169: Fuse Replacement

    4. Connect the negative lead of the jumper disconnect the positive lead of the jump- cable to the negative terminal of the er cable from the charged battery and the charged battery and the other end of the battery in the vehicle. negative lead to an unpainted metal sur- 7.
  • Page 170 1 2 3 4 5 6 1. Fuse box 1. Backup fuse “BACK UP” (for clock) 2. Main fuse 2. Ignition fuse “IGNITION” 3. EPS fuse 3. Four-wheel-drive motor fuse “DIFF” 4. Fuel injection system fuse 4. Auxiliary DC jack fuse “TERMINAL” 5.
  • Page 171 ECB00641 Specified fuses: NOTICE Main fuse: To prevent accidental short-circuiting, 40.0 A turn off the main switch when checking or Fuel injection system fuse: replacing a fuse. 10.0 A Headlight fuse: 2. Remove the hood. (See page 8-10 for 15.0 A hood removal and installation proce- Ignition fuse: 10.0 A...

  • Page 172: Replacing A Headlight Bulb

    2. Remove the headlight bulb cover by pull- electrical circuit in question to check if ing it off. the device operates. If the fuse blows again immediately, have a Yamaha dealer check the electrical system. 5. Install the hood. EBU32670...
  • Page 173 5. Wait for the headlight bulb to cool before touching or removing it. Remove the burnt-out bulb by pulling it out. 6. Place a new headlight bulb into position, and then secure it with the bulb holder. NOTICE: Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and...

  • Page 174: Headlight Beam Adjustment

    EBU32681 Headlight beam adjustment ECB00691 NOTICE It is advisable to have a Yamaha dealer make this adjustment. To raise the beam, turn the headlight beam adjusting screw in direction (a). To lower the beam, turn the headlight beam adjusting screw in direction (b).

  • Page 175: Tail/Brake Light Bulb Replacement

    The troubleshooting chart describes a quick, easy procedure for making checks. If your vehicle requires any repair, take it to a Yamaha deal- The skilled technicians at a Yamaha dealer- ship have the tools, experience, and know- how to properly service your vehicle.
  • Page 176 EWB03450 WARNING When checking the fuel system, do not smoke and make sure there are no open flames or sparks in the area, including pilot lights from water heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.

  • Page 177: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 178 Restart the engine. If the engine overheats again, ask a Level is OK. Yamaha dealer to inspect and/or repair the cooling system. If it is difficult to get the recommended coolant, tap water can be used temporarily, provided that it is changed to the recommended coolant as soon as possible.

  • Page 179: Cleaning And Storage

    may have reduced stopping ability, in- EBU32720 CLEANING AND STORAGE creasing the chance of an accident. NOTICE: Excessive water pres- EBU33681 [EWB03471] Cleaning sure may cause water seepage and Frequent, thorough cleaning of your vehicle deterioration wheel bearings, will not only enhance its appearance but will brakes, transmission seals and electri- improve its general performance and extend cal devices.

  • Page 180: Storage

    4. Once the majority of the dirt has been EBU36120 Storage hosed off, wash all surfaces with warm Long term storage (60 days or more) of your water and mild, detergent-type soap. An vehicle will require some preventive proce- old toothbrush or bottle brush is handy dures to guard against deterioration.
  • Page 181 [less than 0 °C (30 °F) or more than 30 °C (90 °F)]. Use of fuel stabilizer eliminates the need to drain the fuel system. Consult a Yamaha dealer if the fuel system needs to be drained.

  • Page 182: Specifications

    EBU32750 SPECIFICATIONS Dimensions: Uncertainty of measurement: 0.5 m/s² (EUR,FRA,GBR) Overall length: Engine: 2970 mm (116.9 in) Overall width: Engine type: 1540 mm (60.6 in) Liquid cooled 4-stroke, DOHC Overall height: Cylinder arrangement: 1885 mm (74.2 in) Single cylinder Wheelbase: Displacement: 2065 mm (81.3 in) 708 cm³...
  • Page 183 Type: Quantity: SAE 0W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W- 0.18 L (0.19 US qt, 0.16 Imp.qt) Coolant quantity: Coolant reservoir (up to the maximum level mark): 130 ˚F 0.28 L (0.30 US qt, 0.25 Imp.qt) Radiator (including all routes): SAE 0W-30 2.85 L (3.01 US qt, 2.51 Imp.qt) Air filter:...
  • Page 184 Secondary reduction ratio: Manufacturer/model: 43/21 × 17/12 × 33/9 (10.636) MAXXIS/MU10 Transmission type: Loading: V-belt automatic Maximum loading limit: Operation: 327.0 kg (721 lb) Right hand operation (Total weight of operator, passengers, cargo, accessories, Reverse gear: and tongue) 23/14 × 28/23 (2.000) Tire air pressure (measured on cold tires): Low range: Recommended:...
  • Page 185 Rim size: Battery: 12 x 7.5AT Model: Front brake: U1-H11L Type: Voltage, capacity: Hydraulic disc brake 12 V, 28.0 Ah Specified brake fluid: Headlight: DOT 4 Bulb type: Rear brake: Halogen bulb Bulb voltage, wattage × quantity: Type: Hydraulic disc brake Headlight: 12 V, 35.0/35.0 W ×...
  • Page 186 EPS warning light: EBU33220 Helmet/Seat belt indicator light: For Europe only 14 V, 0.85 W × 2 The figures quoted are emission levels and Fuses: are not necessarily safe working levels. Whilst Main fuse: 40.0 A there is a correlation between the emission Fuel injection system fuse: and exposure levels, this cannot be used reli- 10.0 A...

  • Page 187: Consumer Information

    Record the vehicle identification number and model label information in the spaces provid- ed for assistance when ordering spare parts from a Yamaha dealer or for reference, in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number The vehicle identification number is used to identify your vehicle.
  • Page 188 1. Model label 11-2...

  • Page 189: Index

    INDEX Differential gear oil, Periodic maintenance ....8-22 Differential gear oil, Pre-operation check ...... 5-6 Doors ................4-15 Accelerator pedal ............4-12 Driver seat position ............4-16 Accelerator pedal, Pre-operation check ......5-7 Drive select lever ............4-14 Air filter case/air duct check hose, cleaning ....8-38 Drive select lever operation and reverse driving ....
  • Page 190 Parking brake lever ............4-13 Passenger handhold, Pre-operation check ....5-7 Identification number records ........11-1 Indicator lights and warning lights .........4-2 Instruments, lights and switches, Pre-operation Rear knuckle upper and lower pivot, lubrication ..8-46 check ................5-8 Reverse indicator light ........... 4-3 Jump-starting ...............8-53 Safety information ............
  • Page 191 V-belt case drain plug ..........8-39 Vehicle identification number ........11-1 Wheel installation ............8-49 Wheel removal ............. 8-47 12-3...
  • Page 192 Original instructions PRINTED IN USA 2015.12-0.3×1 CR...

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