ChargePoint CT4000 Installation Manual
  1. Manuals
  2. Brands
  3. ChargePoint Manuals
  4. Automobile Accessories
  5. CT4000 Family
  6. Installation manual

ChargePoint CT4000 Installation Manual

Networked charging station
Hide thumbs Also See for CT4000:
Table of Contents

Advertisement

Quick Links

Download this manual
CT4000
Networked Charging Station
Installation Guide

Advertisement

Table of Contents
loading

Related Manuals for ChargePoint CT4000

Summary of Contents for ChargePoint CT4000

  • Page 1 CT4000 Networked Charging Station Installation Guide...
  • Page 2 Copyright and Trademarks ©2013-2019 ChargePoint, Inc. All rights reserved. This material is protected by the copyright laws of the United States and other countries. It may not be modified, reproduced or distributed without the prior, express written consent of ChargePoint, Inc.

  • Page 3: Table Of Contents

    Install the CMK ..........9 Install a Wall Mount CT4000 ....... 11 Gather Required Tools .
  • Page 4 Install Cable Clamps......... 29 Run the Installation Wizard .

  • Page 5: Introduction

    (or port) to ensure the maximum load is never exceeded. As shipped, a CT4000 charging station provides up to 30 A of output current to each charging port. An optional Power Management Kit is available that allows you to adjust the station’s output power.
  • Page 6 Always check local codes to ensure the installation complies with all applicable Important: codes and ordinances.

  • Page 7: Install A Pedestal Mount Ct4000

    #2 Phillips screwdriver • #3 Wire cutter • Wire stripper • Voltage tester Inspect the Boxes for Correct Contents The pedestal mount CT4000 ships in four boxes. Housing The station’s housing box contains: • Housing with pedestal inside • Rubber spacer •...
  • Page 8 Note: contains critical information that is needed to activate the station on ChargePoint. You will also have 2 spare rubber plugs at the end of installation. Plan to return the spare activation label and rubber plugs to the station owner.

  • Page 9: Prepare The Pedestal For Mounting

    Install a Pedestal Mount CT4000 Prepare the Pedestal for Mounting Using a 10 mm (3/8 in) socket wrench, loosen (but do not remove) the two screws holding the pedestal inside the housing. Remove and discard the cardboard shipping spacer. Remove the pedestal from the housing by pulling it out from the bottom of the housing.
  • Page 10 Tighten the nuts on top of the pedestal to at least 160 Nm (118 ft-lbs). Ensure the pedestal is plumb by Important: adjusting the nuts underneath the pedestal base. Verify accuracy after each adjustment by positioning the level at various locations on the pedestal, above each bolt.

  • Page 11: Install The Housing

    Install a Pedestal Mount CT4000 Install the Housing Do not seal the pedestal to the concrete pad with caulking, silicone, or other Important: sealing material. Doing so traps water inside the housing. The pedestal is designed to shed moisture between its bottom surface and the concrete pad.

  • Page 12: Prepare The Cmk For Mounting

    When complete, the housing appears as shown. Prepare the CMK for Mounting Position the Cable Management Kit (CMK) packaging so that the bottom of the CMK is near the base of the pedestal. Do not unwrap the ropes. Note: Remove and discard the two shipping screws. When you remove the shipping Important: screws, the counterweights are free to move in...

  • Page 13: Install The Cmk

    Install a Pedestal Mount CT4000 Remove the foam packaging. If you are replacing the EV PARKING signage with Note: your own custom signage, it is easier to do it now. Refer to the replacement guide for signs available at ChargePoint.com/support/guides.

  • Page 15: Install A Wall Mount Ct4000

    Ensure the wall supports the station. If mounting to a hollow wall, bridge at Important: least two studs using a 41 mm (1-5/8 in) channel strut. Inspect the Boxes for Correct Contents The wall mount CT4000 ships in four boxes.
  • Page 16 Housing The housing box contains: • Housing • Mounting brackets with pre-installed 6 mm (1/4 in) -20 screws and 9.5 mm (3/8 in) x 406 mm (16 in) x 19 mm (3/4 in) flange bolts • 2 slot covers Do not discard the bracket Important: packing box until you have completed drilling holes in the wall.

  • Page 17: Drill Holes In The Wall

    Keep the activation label for future Note: reference. It contains critical information that is needed to activate the station on ChargePoint. You will also have 2 spare rubber plugs at the end of installation. Plan to return the activation label and plugs to the station owner.

  • Page 18: Prepare The Cmk For Mounting

    Remove the foam packaging. If you are replacing the EV PARKING signs with your Note: own custom signage, it is easier to do it now. Refer to the replacement guide for signs available at ChargePoint.com/support/guides.

  • Page 19: Mount The Cmk

    Install a Wall Mount CT4000 Mount the CMK Place the two front brackets where you can easily reach them. Tilt the CMK up against the rear brackets, with the front of the CMK facing towards you. Rest the bottom of the CMK on the ground.

  • Page 20: Install The Conduit

    Remove the pre-installed flange bolts from the front brackets using a 10 mm (3/8 in) socket. Position the housing so that the top hole aligns with the top CMK bracket. Re-insert a flange bolt into the top hole and finger tighten.
  • Page 21 Install a Wall Mount CT4000 Install and seal the conduit following local codes. When complete, proceed to Chapter 4 to connect the wiring to the station.

  • Page 23: Connect Wiring

    Use copper conductors only. CAUTION: Do not provide GFCI protection at the panel. The CT4000 has built-in GFCI protection. Use breakers rated at 40 A (or lower, if you are configuring the station to operate at a lower current capacity).

  • Page 24: Review Wiring Diagrams

    Review Wiring Diagrams The wiring diagrams below show wiring for installing a dual port CT4000 on a dual circuit. Two dedicated circuits are required, each with its own two-pole 40 A breaker, unless it is configured for operating at reduced power.
  • Page 25 Connect Wiring...

  • Page 26: Wiring For Dual Or Single Port Stations

    Wiring for Dual or Single Port Stations Strip wires 13 mm (1/2 in). Push the black tab on the terminal block to release the terminal block cover. Slide the cover up until it locks into the raised position. Lift all applicable levers on the terminal block. Insert the ground wire into the center connector (GND).
  • Page 27 Connect Wiring Insert the 240 VAC L1 and L2 wires. Dual Port Wiring Push the levers down until they click into their fully closed position. Single Port Wiring...

  • Page 28: Check Voltages

    Refer to the detailed wiring diagrams in this chapter. • For grounding requirements, see the CT4000 Data Sheet. Resolve any wiring issues and ensure that voltages are as expected. Turn power OFF. Proceed to the next chapter to install the head and top cap assembly.

  • Page 29: Install The Head Assembly And Top Cap

    Install the Head Assembly and Top Cap Prepare the Head Assembly for Mounting Open the box and stand the head upright on its foam packaging, as shown. Place the top cap over the head assembly. Slide the top cap down onto the head assembly. Ensure the front tabs are aligned over the clear nodules on the lens.

  • Page 30: Connect The Head Assembly

    Verify that both snaps are fully engaged. Connect the Head Assembly Do not insert the charging connectors into the holsters until after you have CAUTION: powered up the station. Doing so causes the holsters to permanently lock. Slide the head assembly into the housing until it is stopped by the L-wrench attached to the head.
  • Page 31 Install the Head Assembly and Top Cap Push the cover down over the terminal block.

  • Page 33: Complete Station Setup

    Complete Station Setup To complete the setup, you must have completed the ChargePoint installer training and received your ChargePoint installer login. To complete the next steps, you need: • Installer login • Activation label (including the MAC address) • A smartphone with a camera, QR code scanning (usually built into the camera app), Internet...

  • Page 34: Run The Installation Wizard

    Run the Installation Wizard The CT4000 has an on-screen Installation Wizard to guide you through setup and verification of the station for operation. Use the Up or Down buttons to scroll to the appropriate choice and use the Select button to make choices.

  • Page 35: Pinpoint The Station

    Scroll down to “Upload a Station Picture” and choose the station picture. Add any helpful information for drivers. Touch Submit to pinpoint the CT4000 on the ChargePoint map. The mobile page displays a 3- digit PIN code. Press Continue on the station.

  • Page 36: Start A Charging Session

    The installation wizard proceeds to perform a network test. When complete, press Continue until you exit the installation wizard. Start a Charging Session Once the installation wizard is complete, use the ChargePoint app to start a test session. Verify that you can: •...

  • Page 37: Complete The Checklist

    Complete Station Setup Complete the Checklist Before leaving the installation site, complete Affix Activation Label Here the post-installation checklist. Customer: Name Site Address Contact Installer: Company Address Phone Installer Name Contact Earth/ground connection is made to the ground lugs (where applicable). Installation is ADA compliant with the bottom of the screen no higher than 1220 mm (48 in) and does not block a ramp or pathway.
  • Page 38 The charging station executed a successful test charging session. Give the checklist and any spare parts (rubber plugs, activation labels, L-wrench, etc.) to the person responsible for activating the stations. This completes the installation of the CT4000 station.
  • Page 39 The Warranty you received with your Charging Station is subject to certain exceptions and exclusions. For example, your use of, or modification to, the ChargePoint® Charging Station in a manner in which the ChargePoint® Charging Station is not intended to be used or modified will void the limited warranty. You should review your warranty and become familiar with the terms thereof.
  • Page 40 75-001369-01 r2...

Table of Contents