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MVP ITD Series Manual

External mix gun
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This manual is applicable to the
following models:
ITD-3500
ITD-3500-A
ITD-3500-INT
ITD-3500-MCC
ITD-3500-MCC-INT
ITD-6500
ITD-6500-MCC
ITD-4000
ITD-4000-A
ITD-4000-INT
ITD-4000-MCC
ITD-400-MCC-INT
ITD-6000
ITD Gun
Manual
Rev. March 2019

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Summary of Contents for MVP ITD Series

  • Page 1 ITD Gun Manual This manual is applicable to the following models:  ITD-3500  ITD-3500-A  ITD-3500-INT  ITD-3500-MCC  ITD-3500-MCC-INT  ITD-6500  ITD-6500-MCC  ITD-4000  ITD-4000-A  ITD-4000-INT  ITD-4000-MCC  ITD-400-MCC-INT  ITD-6000 Rev. March 2019...
  • Page 2 1862 Ives Ave, Kent, WA 98032 · USA · Tel (253) 854-2660 · Fax (253) 854-1666 E-mail: info@mvpind.com For a list of international distributors, visit our website at : www.mvpind.com/mvp-international Use of this product confirms that Magnum Venus Products, Inc.’s standard terms and conditions of sale apply. Page | 2...

  • Page 3: Table Of Contents

    ITD Gun Operations Manual Table of Contents Section Page  Table of Contents  Safety & Warning Information  Introduction  Disassembling Gun  Repairing Components  Repairing Gun Head  Troubleshooting  Parts Drawings Page | 3...

  • Page 4: Safety & Warning Information

    MVP assumes no responsibility for loss, damage, expense or claims for bodily injury or property damage, direct or consequential, arising from the use of such chemical components.
  • Page 5 ITD Gun Operations Manual Safety Precautions  Avoid skin contact and inhalation of all chemicals.  Review Material Safety Data Sheet (MSDS) to promote the safe handling of chemicals in use.  Restrict the use of all chemicals to designated areas with good ventilation. ...
  • Page 6 An improperly loaded drum may lead to an imbalance, causing a unit to tip over Personal Protective Equipment (PPE)  MVP recommends the use of personal safety equipment with all products in our catalog.  Wear safety goggles, hearing protection, a respirator, and chemical resistant gloves.
  • Page 7 ITD Gun Operations Manual Symbol Definitions Indicates the risk of Indicates the risk of contact with chemicals contact with voltage / that are hazardous, which amperage that may lead may lead to injury or to serious injury or death death. Indicates that the Indicates the risk of materials being used are...
  • Page 8 ITD Gun Operations Manual Polymer Matrix Materials: Advanced Composites Potential health hazards associated with the use of advanced composites can be controlled through the implementation of an effective industrial hygiene and safety program. https://www.osha.gov/dts/osta/otm/otm_iii/otm_iii_1.html#t iii:1_1 Resins Composite Component Organ System Target Known (Possible) Health Effect (Possible Target) Contact and allergic dermatitis,...
  • Page 9 ITD Gun Operations Manual Catalyst - Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. The safe handling of the “unstable (reactive)” chemicals presents a definite challenge to the plastics industry. The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its storage, transportation, handling, processing and disposal.
  • Page 10 ITD Gun Operations Manual  Never add MEKP to anything that is hot, since explosive decomposition may result.  Avoid contact with skin, eyes, and clothing. Protective equipment should be worn at all times. During clean-up of spilled MEKP, personal safety equipment, gloves, and eye protection must be worn.
  • Page 11 ITD Gun Operations Manual  The reaction is unpredictable. Prior use of an HHC solvent without incident (corrosion or explosion) does NOT mean that such use is safe. These solvents can be dangerous alone (as a clean-up or flushing agent) or when used as a component or a coating material. There is no known inhibitor that is effective under all circumstances.
  • Page 12 ITD Gun Operations Manual Catalyst Diluents Magnum Venus Products spray-up and gel-coat systems currently produced are designed so that catalyst diluents are not required. Magnum Venus Products therefore recommends that diluents not be used to avoid possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents.
  • Page 13 ITD Gun Operations Manual Toxicity of Chemicals  Magnum Venus Products recommends that you consult OSHA Sections 1910.94, 1910.106, 1910.107 and NFPA No.33, Chapter 14, and NFPA No.91.  Contact your chemical supplier(s) and determine the toxicity of the various chemicals used as well as the best methods to prevent injury, irritation and danger to personnel.
  • Page 14 ITD Gun Operations Manual Precautions include: 1. Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes, or if swallowed.

  • Page 15: Introduction

    “Spray Application of Flammable and Combustible Materials”. Introduction MVP’s ITD guns are in the AT, or air trigger, series of guns. The AT series guns feature low maintenance, few adjustments, superb quality, and long service life. As the gun trigger is pulled, air is shifted from one side of a piston to the other.
  • Page 16 ITD Gun Operations Manual Gun Overview Retaining Ring Catalyst Weep Hole Spray Air Assist Adjustment Trigger Lock Trigger Resin Weep Hole Mounting Screws Page | 16...

  • Page 17: Disassembling Gun

    ITD Gun Operations Manual Disassembling Gun 1. Remove the two Allen screws from the side of the gun to separate the handle from the head/cylinder. 2. Remove the two screws on the back of the cylinder. 3. Using caution, remove the cylinder from the back of the gun head. Disassemble the Handle 4.

  • Page 18: Repairing Gun Head

    ITD Gun Operations Manual 12. Lubricate the refinement air needle with Super O Lube and install into the side of the gun. 13. Replace the O-rings on top of the handle. 14. Set the handle aside. Repair the Cylinder 15. Remove and check the spring from the inside of the cylinder. 16.
  • Page 19 ITD Gun Operations Manual 9. Install a new O-ring onto the catalyst cylinder on the gun head. 10. Remove the two set screws on the side of the gun head assembly holding the catalyst cylinder in place. 11. Remove catalyst cylinder from the gun head. 12.

  • Page 20: Troubleshooting

    ITD Gun Operations Manual 31. Install the resin needle assembly into the back of the gun head. 32. Using the ½” nut driver, adjust the diffuser seat to snug and then just a bit more. 33. Insert the catalyst spool valve assembly into the back of the gun head. 34.

  • Page 21: Parts Drawings

    ITD Gun Operations Manual Parts Drawings The following drawings are included in this manual for reference: Parts Drawings Part Number Description ITD-3500 External Mix Gelcoat Gun ITD-3500-A External Mix Gelcoat Gun - Automatic ITD-3500-INT Gelcoat Gun - International ITD-3500-MCC External MCC Gun ITD-3500-MCC-INT External MCC Gun - International ITD-6500...
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  • Page 55 642 Barbrow Ln, Knoxville, TN 37932 · USA · Tel: (865) 684-4416 ECHNOLOGY ENTER AND ANUFACTURING 1862 Ives Ave, Kent, WA 98032 · USA · Tel (253) 854-2660 · Fax (253) 854-1666 E-mail: info@mvpind.com For a list of international distributors, visit our website at : www.mvpind.com/mvp-international Page | 55...

This manual is also suitable for:

Itd-3500Itd-3500-aItd-3500-intItd-3500-mccItd-3500-mcc-intItd-6500 ... Show all