Sungrow EMS3000 Installation Manual
Sungrow EMS3000 Installation Manual

Sungrow EMS3000 Installation Manual

Energy management system

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Installation Manual
Energy Management System
EMS3000
EMS3000Energy Management
SystemInstallation
ManualEMS3000-UEN-Ver11-
202207M-H-002571
EMS3000-UEN-Ver11-202207

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Summary of Contents for Sungrow EMS3000

  • Page 1 Installation Manual Energy Management System EMS3000 EMS3000Energy Management SystemInstallation ManualEMS3000-UEN-Ver11- 202207M-H-002571 EMS3000-UEN-Ver11-202207...
  • Page 3: All Rights Reserved

    Software Licenses • It is prohibited to use data contained in firmware or software developed by SUNGROW, in part or in full, for commercial purposes by any means. • It is prohibited to perform reverse engineering, cracking, or any other operations that...
  • Page 4: About This Manual

    About This Manual This manual describes the transportation and storage, electrical connection, and maintenance of the product. Target Group This manual is intended for persons who carry out operations such as mechanical installation and electrical connection of product. The operator must be a suitably qualified electrical technician.
  • Page 5 "Attention" means that there is a potential risk, which may cause the equipment to fail to operate normally or cause property damage if not avoided. "Notes" are the additional information in the manual, which emphasize and supplement the contents, and may also provide skills or tips for optimizing the use of the product, and help the user solve a problem or save time.
  • Page 7: Table Of Contents

    Contents All Rights Reserved .....................I About This Manual......................II 1 Safety Instructions ....................1 1.1 Before Installation...................1 1.2 During Installation...................1 1.3 Maintenance and Replacement ...............2 2 Product Description ..................3 2.1 System Introduction ..................3 2.1.1 Function introduction ................3 2.1.2 Communication Schematic Diagram ............3 2.1.3 Performance characteristics..............4 2.2 Appearance and Structure................5 2.3 Overall Dimensions ..................5...
  • Page 8 5.3.5 UPS Wiring (optional) ................18 5.4 Closing the Cable Entry.................19 6 Routine Maintenance ..................20 7 Appendix ......................21 7.1 Basic parameters ..................21 7.2 Quality Assurance ..................22 7.3 Contact Information ..................23...
  • Page 9: Safety Instructions

    During Installation The product can only be used for the purposes specified in the manual. Unauthorized modification or use of spare parts not sold or recommended by Sungrow may lead to fire, electric shock and other damage or injuries.
  • Page 10: Maintenance And Replacement

    1 Safety Instructions Installation Manual Maintenance and Replacement • Maintenance of the product can only be carried out by Sungrow's service department or qualified professionals. • Users are prohibited from repairing and maintaining the equipment, or replacing modules by themselves. If users request for repair, maintenance or module replacement, analysis and confirmation by Sungrow Power Supply Co.,...
  • Page 11: Product Description

    System Introduction 2.1.1 Function introduction EMS3000 is a web-based local monitoring system, which can realize the functions of power plant data collection, monitoring, alarm, energy management, intelligent analysis, etc. Addressing the problems of unused surplus wind and PV power, unstable loads, and...
  • Page 12: Performance Characteristics

    2 Product Description Installation Manual *Indicated as optional. The above pictures are for reference only, please refer to the actual product for details. 2.1.3 Performance characteristics • Flexible networking – EMS and Insight integrated (monitoring software), unified monitoring of utility hybrid plant with devices such as power conversion systems, inverters, combiner boxes, transformers, batteries.
  • Page 13: Appearance And Structure

    Installation Manual 2 Product Description Appearance and Structure The product appearance is shown in the following pictures. Name Door lock* Air inlet Top ring *The door lock position is for reference only, please refer to the actual product. Overall Dimensions The external dimensions of the product are shown below.
  • Page 14 2 Product Description Installation Manual *The value here are for the standard configuration, and the weight of the actual product shall prevail.
  • Page 15: Transport And Storage

    Damage may occur during transportation, so be sure to check carefully before installation. If there is any damage, please contact the carrier or directly contact Sungrow Power Supply Co., Ltd. Transport When transporting the device, manual or mechanical means of transport can be chosen depending on the site conditions.
  • Page 16 3 Transport and Storage Installation Manual Transport method Notices Transport the packed The central of gravity of the cabinet should be placed between device by forklift the two prongs. A trial transport is recommended. Safety Operation Rules of Forklift should be observed at all times.
  • Page 17: Manual Transport

    Installation Manual 3 Transport and Storage 3.2.2 Manual Transport Improper handling may cause personal injury! • Arrange an appropriate number of personnel to carry the device according to its weight, and installation personnel should wear protective equipment such as anti-impact shoes and gloves. •...
  • Page 18: Mechanical Mounting

    Mechanical Mounting Respect all local standards and requirements during mechanical installation. Requirements for installation environment The protection level of the product is IP20, and the installation site shall meet the following requirements: • It should be installed in a shaded indoor location. •...
  • Page 19: Floor Requirements

    Installation Manual 4 Mechanical Mounting The above dimensions are all recommended values. If the reserved space is small due to site constraints, the maintenance area must be taken into account. Floor Requirements The device should be installed on cement foundation with flame resistance material or steel channel support.
  • Page 20 4 Mechanical Mounting Installation Manual It is advisable to fix the device to the steel channel. Before fixing the device, please make sure: • The built of cable trench meets the requirements of the device. • The installation and holes of the steel channel meets the requirements of the device. The device can also be fixed to the ground by foot screws.
  • Page 21: Electrical Connection

    Electrical Connection Internal Layout The equipment in cabinet are shown in the following figure. The figure above is indicative only. Port type Controller Switch Firewall Server (optional) Terminal block Power distribution unit (PDU) Preparation before Wiring The connecting cables between the product and external equipment are inserted through the threading holes at the bottom of the cabinet.
  • Page 22: Electrical Wiring

    5 Electrical Connection Installation Manual Electrical Wiring 5.3.1 Grounding Connection There are three grounding methods for the cabinet: grounding terminal block, grounding point and grounding copper bar. 5.3.1.1 Connection by Grounding Terminal Block Brief Introduction The grounding terminal block of the cabinet is at the position of the XZ3 terminal block. Wiring Requirements 0.75 mm grounding cables are recommended.
  • Page 23 Installation Manual 5 Electrical Connection 5.3.1.2 Connection by Internal Grounding Point Brief Introduction Grounding points are reserved inside the cabinet, and the positions are shown in the following figure. Before the combiner box leaves the factory, M6 grounding screws and flange nuts are pre- installed on the grounding points.
  • Page 24: Ethernet Port Connection

    5 Electrical Connection Installation Manual Wiring requirements Unscrew the screws and nuts on the grounding holes and keep them properly for wiring. 6 mm grounding cables are recommended. Wiring steps step 1 Draw the external grounding cable through the inlet hole at the bottom of the cabinet. step 2 Strip off the protective layer and insulating layer of the grounding cable to expose the copper core part, and select the appropriate DT/OT terminal for crimping.
  • Page 25: Optical Fibre (Optional)

    1 Thread the fibre optic cable through the inlet hole at the bottom of the cabinet. step 2 Splice the optical fibre inside the splice box. For details, contact SUNGROW. - - End 5.3.4 Connection to External Power Supply...
  • Page 26: Ups Wiring (Optional)

    5 Electrical Connection Installation Manual step 4 Tighten with a screwdriver with a torque of 0.6 ~ 0.8 N.m. - - End 5.3.4.2 Connect to Two Mains Power Supply Prerequisites • When connected to two mains, the wiring between XZ2–6 and Q1–1, and between XZ2– 8 and Q1–3 should be disconnected.
  • Page 27: Closing The Cable Entry

    Installation Manual 5 Electrical Connection Connect the L phase of the UPS output cable to Q1–1, Q1–5, and the N phase of the output cable to Q1–3, Q1–7. - - End Closing the Cable Entry After finishing wiring, perform a thorough check, and seal the cable entries after ensuring that all cables are correctly in place.
  • Page 28: Routine Maintenance

    Routine Maintenance table 6-1 Maintenance List Item Method • Check to ensure that there is no strong EMI device around the device. • Check to ensure that there is no hot source around Operation environment the device. • Check to ensure that there is no corrosive materials around the device.
  • Page 29: Appendix

    Appendix Basic parameters System Controller EMS300 Desktop computer Workstation Ports RS485 interface DI / DO 16 / 4 Fiber port 4 * 100 Mbps Ethernet port 20 * 10 / 100 Mbps 2 * (4 - 20 mA), 2 * (0 - 10 Vdc) PT100 / PT1000 Time Code Format B Power supply...
  • Page 30: Quality Assurance

    • The customer shall give SUNGROW a reasonable period to repair the faulty device. Exclusion of Liability In the following circumstances, SUNGROW has the right to refuse to honor the quality guarantee: • The free warranty period for the whole machine/components has expired.
  • Page 31: Contact Information

    Installation Manual 7 Appendix Contact Information In case of questions about this product, please contact us. We need the following information to provide you the best assistance: • Model of the device • Serial number of the device • Fault code/name •...
  • Page 32 Sungrow Power Supply Co., Ltd. www.sungrowpower.com...

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