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AlluGuard 77 Installation Instructions Manual

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AlluGuard 77
Installation Instructions
Please read these instructions carefully prior to commencing the installation of the door.
IMPORTANT SAFETY RULES
This equipment must be installed and used in accordance with
these instructions. Failure to follow these instructions could result
in damage to the integrity of the safety circuits.
Two persons are required to install this product to ensure safe
handling procedures.
CAUTION
Do not wear rings, watches or loose clothing while installing or
servicing the unit and ensure correct PPE is worn.
To avoid serious personal injury from entanglement, remove any
loose objects from the equipment prior to operating door.
DANGER
Installation and wiring must be in accordance with your local
building and electrical regulations.
Any electrical work must be carried out by a suitably qualified
person, if in doubt consult a qualified electrician.
Use only the mains lead supplied with the Remote Control Unit as
failure to do so will invalidate the warranty.
Connect the mains lead to an adjacent 13 amp 3 pin switched
socket. The plug must be fitted with a 13 amp fuse.
Note: For optimum electrical safety this unit should be connected
to circuit protected by a R.C.D. (max 30 mA trip rating).
This unit should not be installed in a damp or wet space or on a
damp or single skinned wall without sufficient spacers.
01. PRE-INSTALLATION AND COMPONENT CHECK
Always check on delivery that the order details are correct and the
door is undamaged, especially before removing any existing doors.
Sequence of Installation & Contents
01. Pre-Installation and Component Check
02. Installation Options
03. Prepare the Guide Rails
04. Installation of Box Supports
05. Fix Guide Rails
06. Install the Axle Assembly
MK3001RP April 2023 R1
AlluGuard
DANGER
Disconnect electric power to the control unit before making repairs
or removing covers.
Install the Control Box and/or Switch Control in a location where
the garage door is visible, but out of the reach of children. The
door must be in direct sight of the control and must not be
operated via security or doorbell cameras. Do not allow children to
operate push button(s) or remote control(s). Serious personal injury
from a closing garage door may result from misuse of the operator.
CAUTION
Activate unit only when the door is in full view, free of obstructions
and operator is properly adjusted. No one should enter or leave the
garage while the door is in motion. Do not allow children to play
near the door.
07. Fit Emergency Overrides
08. Install the Curtain in the Guides (incl curtain adjustment)
09. Attach the Curtain
10. Set-up the Control Unit (where supplied)
11. Set the Motor Limits
12. Commissioning
13. Technical Assistance
14. Notes
77
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Summary of Contents for AlluGuard 77

  • Page 1 AlluGuard AlluGuard 77 Installation Instructions Please read these instructions carefully prior to commencing the installation of the door. IMPORTANT SAFETY RULES DANGER This equipment must be installed and used in accordance with these instructions. Failure to follow these instructions could result Disconnect electric power to the control unit before making repairs in damage to the integrity of the safety circuits.

  • Page 2: Pre-Installation Check

    01. PRE-INSTALLATION AND COMPONENT CHECK (CONTINUED) Check: WIDTHS Delivery note Manufacturing Width = Over Guide Width ii. Order sheet Drive Through Width = Over Guide Width less 150mm for 75mm guides iii. Door dimensions / colour iv. Opening dimensions / clearances HEIGHTS Components Manufacturing Height = Guide Height...

  • Page 3: Component Check

    COMPONENT CHECK 01. Control Unit (where supplied) * 02. Motor (fitted into axle) 03. 70mm Octagonal Axle 04. 2 to 6 Pairs of Rings for Auto Lock Collars (fitted on axle) 05. Safety Brake 06. R/H End Plate 07. 2 to 6 Autolock Straps (3 elements) * 08.
  • Page 4 03. PREPARE THE GUIDE RAILS If the guides require cutting down refer to the ‘Widths and Position guides Heights’ information on page 2. If face fixing where possible set ii. Drill a minimum of 4 guide fixing holes, with a 7mm pilot hole the guide height at least 110mm above the structural opening and 13mm outer hole.
  • Page 5 05. FIX GUIDE RAILS Note: Before positioning check that there are no sharp objects or Note: Extreme care should be taken while manoeuvring the bumps sticking out from the pillars, lintel or header to twist the door into place to avoid the possibility of snapping the end guides or that will catch the door during operation.
  • Page 6 06. INSTALL THE AXLE ASSEMBLY (CONTINUED) Anti-Fall Back Device D E G H V W X ii. Slide the safety collar tight up to the dummy end and tighten AC AD AE AG AH AJ AK AL AP AR AU AV AW AX AY AZ Loosen the safety collar on the dummy end shaft and extend (see Drawings B &...
  • Page 7 07. FIT EMERGENCY OVERRIDES The motor limits are accessible from two sides. This enables the motor to always be fitted to the end plate so that limits are facing down and so that the override is towards the front of the end plate. Possible Override Exit Options On a left hand door the motor cable will exit the motor vertically down.
  • Page 8 08. INSTALL THE CURTAIN IN THE GUIDES (CONTINUED) SAFETY NOTE: A minimum two people are required for this procedure to ensure safe handling. ii. Carefully unwrap and remove the outer bubble wrap D E G H V W X protection and place over the axle to stop damage to inside AC AD AE AG AH AJ AK AL AP AR AU AV AW AX AY AZ of curtain during installation.
  • Page 9 10. SET-UP THE CONTROL UNIT (WHERE SUPPLIED) Control unit set up instructions are provided in the control panel accessory box along with the control unit and you can also access them digitally using this QR code or link: www.alluguard.co.uk/downloads MK3001RP April 2023 R1...
  • Page 10 10. SET THE MOTOR LIMITS Both the up and down limits require setting. Note: Incorrect setting of the limits risks damage to the motor, curtain and attachment devices. Important: When the door is fully closed, the autolock strap should be positioned with a slight bend which locks the collar out (see Drawings A, B &...

  • Page 11: Technical Assistance

    13. TECHNICAL ASSISTANCE If you require any on site technical assistance including repair or maintenance queries please call 01524 772400 or email technical@alluguard.co.uk. Control unit set up instructions are provided in the accessory box and you can also access them digitally using this QR code or link: www.alluguard.co.uk/downloads...
  • Page 12 14. NOTES MK3001RP April 2023 R1...