LG 86NANO91TNA Service Manual

Chassis ubx2a

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LED TV

SERVICE MANUAL

CHASSIS : UBX2A

MODEL : 86NANO91TNA / VNA

CAUTION

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL71696407 (2002-REV00)

Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic means),

publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless you

have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual.

The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service

Manual.

Summary of Contents for LG 86NANO91TNA

Page 1 Service Manual is STRICTLY PROHIBITED unless you have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual. The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service Manual.
Page 2 SOFTWARE UPDATE ................10 BLOCK DIAGRAM .................. 11 EXPLODED VIEW .................. 12 ASSEMBLY / DISASSEMBLY GUIDE ........... 13 TROUBLE SHOOTING GUIDE ..........APPENDIX - 2 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 3 When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer. - 3 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 5 1. Clip each fuse or resistor lead at top of the circuit board hollow stake. 2. Securely crimp the leads of replacement component around notch at stake top. - 5 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 6 DVB-S (QPSK) : 2 ~ 45Msymbol/s - Code rate DVB-S mode : 1/2, 2/3, 3/4, 5/6, 7/8 DVB-S2 mode: 1/2, 2/3, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10 - 6 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 7 HDTV 1080I 1920*1080 33.75 74.25 HDTV 1080I 1920*1080 56.25 148.5 HDTV 1080P 1920*1080 67.43 59.94 148.5 HDTV 1080P 1920*1080 67.5 148.5 HDTV 1080P - 7 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 8 23.98 1188 7680*4320 1188 7680*4320 1188 7680*4320 131.87 29.97 1188 8K Model Only. 7680*4320 1188 7680*4320 2376 7680*4320 263.74 59.94 2376 7680*4320 2376 - 8 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 9 UHD DeepColor is On (UHD, 8K 120Hz models only), 2560*1440 182.99 119.99 497.7 Support only when UHD Deep- Color is On - 9 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 10 (6) Turn OFF the TV and On. Check the updated SW Version (8) After TV turned on, Check the updated SW Version and and Tool Option. Tool Option. - 10 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 12 It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer. - 12 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 13 - Hold Top of Middle of it (Do not handle laying it down.) and about 600mm and Stand Assembling (shoulder - width) part(the lower red circle) - 13 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 14 Step 6. Take out it from a box. And then, Worker 1, 2 lift it together. Move forward to front of box taking out it completely. Position of hands - 14 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 15 Worker 1 As pushing latches smoothly, Worker 1,2 assemble right Worker 3 and left side of it . Worker 3 assemble top of it. - 15 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 16 86NANO90 Screw 20 Points 86NANO90 Latch 2 Points [ 86NANO90 ] Back Cover Curling shape Cover Bottom+ Holder B/C Assembly Module (Holder) + B/C (Curling) - 16 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 17 (4) Using Plastic Scrapper, Make space between B/C and Module. And with the back cover raised remove B/C using Plastic Scrapper. (remove direction : under → upper) Right Plastic Scrapper Plastic Scrapper Plastic Scrapper <Step3> <Step2> <Step1> - 17 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 18 (6) Two people grasp B/C, and remove B/C. (Grasp position : 600~800 mm) (7) B/C Handling is refer to 5Page B/C Handling Guide. <Step1> <Step2> - 18 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 19 (1) After set B/C above Module, Push Latch Point in B/C Bending. (Push slope direction of B/C for preventing transform.) (2) Confirm Latch Assemble. (If Latch is not assemble, Gap and lifting are made.) B/C-Module Gap - 19 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 20 2. Disassemble of Guide panel screw *Disassemble the screws. (23 EA) 3. Disassemble of Case Top screws and Case Top. *Bottom Side screws 8 EA. - 20 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 21 5. Disassemble of down screws(7 EA). *Disassemble Hooks with flat stick. 6. Disassemble of Up / Right /Left side Hooks. 7. Panel and Guide Panel disassembly (Use adsorber) - 21 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 22 LEFT * Sheet 1ea, DP 1ea 9. Removal of DPS(42 EA) 10. Removal of Reflector(L/R) *Be careful not to damage the reflector sheet - 22 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 23 * Assemble the reflector sheet bellow the lens with your fingers * In the case of corner and center, place the side marked UP on top. - 23 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 24 There is chamfer in the upper left corner of the DP. Down 5. Assemble the Panel and Guide Panel(use adsorber) * Assemble the upper left/right first and assemble the bottom left/right - 24 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 25 8. Assemble the case top screws * Bottom side screws 8 EA. * When the left and right ends, hold Case Top by hand. - 25 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 26 9. Reverse the module and assemble S-PCB to holder. *Then assemble T-Con FFC and Cover shield 10. Assemble the Guide panel Screws and Cover Shield Screws. *Assemble the screws (23 EA) - 26 - Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
Page 28 E. Noise Circuit noise, mechanical noise F. Exterior error Exterior defect First of all, Check whether there is SVC Bulletin in GSCS System for these model. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 29 ☞A4 & A2 Always check & record S/W Version and White Replace Main Board Re-enter White Balance value Balance value before replacing the Main Board Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 30 ☞A9 Check various Check and No Video/ Normal voltages of Power replace No audio voltage? Board (13.2V…) MAIN B/D Replace Power Board and repair parts Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 31 1. Reconnection 2. Install Booster S/W Upgrade Contact with signal distributor Normal or broadcaster (Cable or Air) Picture? Normal Replace Picture? Main B/D Close Close Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 32 Replace Main/T-con B/D error cable normal Request repair for external device/cable Check external External HDMI device and Replace Main/T-con B/D device /Cable error cable normal Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 33 (Check normal operation of Screen Replace Main HDMI/ screen? External Input, Component, /T-con B/D normal? RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 34 Measure voltage of each output of Power B/D Normal? Normal Replace Main B/D voltage? Normal Close Check ST-BY 3.5V voltage? ☞A9 Replace Power B/D Replace Power Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 35 Normal Replace Main B/D Check Power B/D voltage? voltage ※ Caution Check and fix exterior Replace Power B/D of Power B/D Part Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 36 Reboot by SW down load function UNKNOWN No meaning (same as initial value) COMP_END OLED threshold voltage degradation(Compensation) completes. PNWASHDONE Power off by panel noise wash function complited. (OLED) Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 37 20V of Power Screen normal voltage Speaker off Board Cancel OFF Replace Power Board and repair parts Check Replace MAIN Board Disconnection Speaker disconnection Replace Speaker Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 38 (In case of Connect and check Normal External Input other external audio? signal error) device Check and fix external device Check and fix external device Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 39 (If Power B/D don’t have problem) If R/C operate, Normal Close operating? Explain the customer cause is interference from light in room. Replace R/C Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 40 Down load the Firmware * If you conduct the loop at 3times, change the MR20. * INSTART MENU  14. RF Remote control Test  3. Firmware download Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 41 Voltage? 1pin INSTART menu Main B/D ☞A15 Close Check & Repair Wifi cable connection ☞A4 Wi-Fi Mac value Close is “NG”? Change the Wifi assy Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 42 Recognition error - S/W Version HDMI/ Check and fix DVI, Optical Replace Main B/D Fix in Recognition external device/cable accordance error with technical information Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 43 “Part related to nose” in the Owner’s then proceed as shown in the solution manual Manual. (For models without any fix information, provide the description) Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 44 Revised date Zoom part with Module Replace module exterior damage damage Cabinet Replace cabinet damage Remote control Replace remote control damage Stand Replace stand dent Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 45 Exchange Module (1) ~ (3) A-6/11 ~ A-8/11 Inverter/ Module Exchange T-Con (1) ~ (2) A-9/11 ~ A-10/11 Exchange Power Board(PSU) A-11/11 Continue to the next page Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 46 Magic Remote/WiFi operation checking method How to use the Service remote control A16-A18 E. Etc Check items after Main B/D replacement Adjustment Test pattern – ADJ Key Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 47 Check Back Light On with naked eye Content date If the Back light LED assemble is ‘OK’, you can see the lights on each points. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 48 2. Enter into White Balance. 3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 49  All settings  Programmes Programme Tuning & settings  Manual Tuning When the signal is strong, use the attenuator (-10dB, -15dB, -20dB etc.) Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 50 Revised Version checking method Content date 1. Checking method for remote control for adjustment Version Press the IN-START with the remote control for adjustment Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 51 1. Check the signal strength or check whether the screen is normal when the external device is connected. 2. After measuring each voltage from power supply, finally replace the MAIN BOARD. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 52 Revised Content connection diagram date As the part connecting to the external input, check the screen condition by signal Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 53 A. Video error_Color error symptom date Revised Content Check Link Cable(VX1/EPI) reconnection condition date Check the contact condition of the Link Cable, especially dust or mis insertion. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 54 Screen darkness to disconnection of the FFC cable pin. G color transient due to poor FFC cable CABLE G Color Excessive connection A - 1/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 55 LVDS cable connection problem CABLE Color spread LVDS cable connection problem Due to foreign substance withi nLVDS CABLE Screen stop cable PIN A - 2/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 56 Main IC problem Main Dark picture Dark left-side screen Top/bottom screen part Main Broken picture Picture problem due to tuner Inner side quality problem A - 3/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 57 Screen spread Screen corner appears blurry Main Color Spread Color spread on the screen Main Blurry Screen Blurry picture on the screen A - 4/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 58 Screen picture spread problem Screen problem No problem at the initial stage. Right-side Main During Heat run, right-side picture picture problem problem A - 5/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 59 BLU internal foreign matter inflow MODULE Internal matter 6 block image broken MODULE Image broken MODULE Image broken Screen sync signal broken A - 6/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 60 BLU Vertical spreading on cube screen in no MODULE Vertical smear signal MODULE Over color Screen contour part brightly Over color A - 7/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 61 Center of the screen 1 block dark MODULE Screen darkness MODULE Vertical bar Center Vertical Bar Darkness at the MODULE bottom of the MODULE internal BLU breakage screen A - 8/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 63 The entire screen is dark and bit noise T-CON Image Broken occurs The entire screen is dark and bit noise T-CON Image Broken occurs A - 10/11 Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 65 Established B. Power error _No power symptom date Revised Content Check front Power Indicator date ST-BY condition: On or Off Power ON condition: Turn Off Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 66 7.02~8.56Vrms 18mA(0~18mA) 13.2V 12.54V ~ 13.86V 4.0A (0.1~4.0A) 18.00V ~ 22.00V 1.0A (0.1~1.0A) VLED 101.4V 93.6V ~ 120V 2.7A(0~2.7A) All condition meets, Power Board OK. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 67 LED blank 7 times Local data error (Checksum & Data Length) Slim Direct V-sync signal error LED blank 8 times V-sync signal is low Slim Direct Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 68 POWER OFF MODE checking method date Entry method 1. Press the IN-START button of the remote control for adjustment. 2. Check the entry into adjustment item 3. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 69 1. Press the Setting button on the remote control 2. Select the Sound function of the Menu 3. Select the Sound Out 4. Select TV Speaker Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 70 3. Connect the tester RX1 to the speaker terminal and if you hear the ‘Chik~ Chik~’ sound when you touch the GND and output terminal, the speaker is normal. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 71 2. Check the standby 3.5V on the terminal (③) 3. AS checking the Pre-Amp(IR LED light) , the power is in ON condition, an Analog Tester needle should move slowly, otherwise, it’s defective. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 72 Checking order to check motion remote/wifi MIC_CLK Checking order 1. Check BT/Wifi cable condition between BT/Wifi assy & Main board. 2. Check the 3.5V on the terminal 1 pin. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 73 Standard Repair Process Detail Technical Manual Error Established E. Etc symptom date Revised Content How to use the Service remote control date 1. How to access the remote control Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 74 Digital EYE function ON/OFF For some Model, access to the Test Pattern TILT Used for screen tilting change (Access to the old PDP control mode) Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 75 Connects to external input 1,2,3 COMP1,2 (Added function) Connects to Component 1,2 HDMI1,2,3,4 Connects to HDMI 1,2,3,4 (Add function) DVI (Add function) Connects to DVI Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 76 - Record the R, G, B (GAIN, Cut) value of the color temperature before main board replacement. After replacing the main board, key in the recorded value. Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 77 You can view 11 types of patterns using the ADJ Key Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..) 4. Video error (Classification of MODULE or Main-B/D!) Copyright © 2020 LG Electronics. Inc. All rights reserved. Only for training and service purposes.

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