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Yamaha YZ250FR Assembly Manual
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Yamaha YZ250FR Assembly Manual

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Summary of Contents for Yamaha YZ250FR

  • Page 3: Assembly Manual

    YZ250FR ASSEMBLY MANUAL LIT-11666-16-39 5UL-28107-10...
  • Page 4 Since some external parts of the machine have been removed at the Yamaha factory for the convenience of packing, assembly by the Yamaha dealer is required. It should be noted that the assembled machine should be thoroughly cleaned, inspected, and adjusted prior to delivery to the customer.

  • Page 5: Symbols Used In Assembly Manual

    EAA00008 SYMBOLS USED IN ASSEMBLY MANUAL In order to simplify descriptions in this assembly manuals, the following symbols are used: (1) Coat with lithium-soap-based-grease. (2) Tighten to 10 Nm. (10 Nm = 1.0mdkg = 7.2 ftdlb) (3) Towards the front of the machine. (4) Clearance required.
  • Page 6 EAA00040 PREPARATION To assemble the machine correctly, sup- plies (e.g. oils, greases, and shop rags) and sufficient working space are required. Workshop The workshop where the machine is assem- bled, should be clean, specious, and have a level floor. Self-protection Protect your eyes with suitable safety glass- es or goggles when using compressed air, when grinding or when doing any operation...
  • Page 7 EAA00060 UNPACKING 1. Remove the frame cover (1). NOTE: To remove the frame cover, cut the vinyl bands around the cover using a cutter or scissors. 2. Remove the carton boxes (2), front tire (3). 3. Remove the packing frame bolt (4), and handlebar holder bolts (5).
  • Page 8 EAA00070 PARTS LOCATION 1. Front wheel 2. Front fender 3. Carton Box 1 4. Carton Box 2 - 2 -...
  • Page 9 Packing frame 1. Front wheel 2. Front fender EAA00080 Carton Box 1 3. Handlebar 4. Side stand 5. Plastic bag 6. Handlebar upper holder 7. Flange bolt [d=8, l=35 (1.38)] 8. Master cylinder bracket 9. Flange bolt [d=6 (0.24), l=22 (0.87)] 10.Engine stop button holder (Upper and lower) 11.Panhead screw with spring washer...
  • Page 10 EAA00100 SETUP PROCEDURES Perform the setup procedures in the order indicated by the numbers. Always follow the order as shown. - 4 -...