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Dinolift DINO 120TN Operating Instructions Manual

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OPERATING
INSTRUCTIONS
DINO 120TN
Manufacturer:
Dinolift Oy
Raikkolantie 145
FI-32210 LOIMAA
Tel. +  3 58 20 1772 400
info@dinolift.com
www.dinolift.com
Dealer:

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Summary of Contents for Dinolift DINO 120TN

  • Page 1 OPERATING INSTRUCTIONS DINO 120TN Manufacturer: Dealer: Dinolift Oy Raikkolantie 145 FI-32210 LOIMAA Tel. +  3 58 20 1772 400 info@dinolift.com www.dinolift.com...
  • Page 2 DINO 120TN...
  • Page 3 DINO 120TN ORIGINAL OPERATING INSTRUCTIONS 12654 Valid from serial number...

  • Page 4: Table Of Contents

    DINO 120TN TABLE OF CONTENTS MODEL OF EU DECLARATION OF CONFORMITY ............6 REACH DIAGRAM ......................... 7 DIMENSION DRAWINGS...................... 8 TECHNICAL SPECIFICATION .................... 9 ’ ................9 XAMPLE OF THE MACHINE S NAMEPLATE ................10 ENERAL DESCRIPTION OF THE MACHINE ’...
  • Page 5 DINO 120TN 20.1 FIRST INSPECTION...................... 56 20.1.1 SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM .. 57 20.2 DAILY INSPECTION (START-UP INSPECTION) ............. 59 20.3 MONTHLY INSPECTION (MAINTENANCE INSPECTION)........60 20.4 ANNUAL INSPECTION (REGULAR INSPECTION) ..........61 20.5 EXTRAORDINARY INSPECTION ................65 20.6...

  • Page 6: Model Of Eu Declaration Of Conformity

    Raikkolantie 145 FI-32210 Loimaa, FINLAND declares that DINO 120TN Access Platform no YGC D120TN F0012631 is in conformity with the provisions of Machinery Directive 2006/42/EC as amended and with national implementing legislation. Inspection according to 2006/42/EC appendix IX carried out by notified body nr. 0044 TÜV NORD CERT GmbH...

  • Page 7: Reach Diagram

    DINO 120TN 2 REACH DIAGRAM 120 kg 265 lb...

  • Page 8: Dimension Drawings

    DINO 120TN 3 DIMENSION DRAWINGS...

  • Page 9: Technical Specification

    DINO 120TN 4 TECHNICAL SPECIFICATION Max. working height 12.0 m Max. platform height 10.0 m Max. outreach 7.9 m Boom rotation continuous Turn area refer to reach diagram Support width 3.60 m / 3.90 m Transport width 1.53 m (narrow 0.88 m) Transport length 5.50 m...

  • Page 10: General Description Of The Machine

    DINO 120TN 4.2 General description of the machine The denominations of the machine’s essential parts and concepts, which are used later in these instructions, are described on this page. Swing drive direction Counter- clockwise (to the Left left) Work platform...

  • Page 11: General Safety Regulations

    DINO 120TN 5 GENERAL SAFETY REGULATIONS Make yourself familiar with these operation instructions before using the lift! Keep these operating instructions in the place reserved for them. Make sure that all users of the lift are familiar with these instructions.
  • Page 12 DINO 120TN Do not use ladders, steps or other similar equipment on the platform. Never throw any objects from the platform. The lift must not be used for transferring goods or persons between different floors or working levels. Always make sure before lowering the platform that the area on the underside is clear of any obstructions.

  • Page 13: Instructions For Safe Operation

    DINO 120TN 5.1 !! Instructions for safe operation! Use a safety harness while on the platform. Never load the platform while in the upper position. The lift must not be used when the temperature is below -20°C and the wind speed exceeds 12.5 m/s.

  • Page 14: Inspections

    DINO 120TN 6 INSPECTIONS A thorough inspection of the lift must be carried out at least once every twelve (12) months. The inspection shall be carried out by a technically trained person who is familiar with the operation and structure of the lift.

  • Page 15: Worksite Inspection

    DINO 120TN 7 WORKSITE INSPECTION 1. General information Is the lift suited for the intended job? Is the performance of the lift sufficient for the job? (reach, loadability etc.) Is the position of the lift safe? Is the lighting on the worksite sufficient? 2.

  • Page 16: Operation Of Safety Devices

    DINO 120TN OPERATION OF SAFETY DEVICES 1. Support outriggers The safety limit switch RK3 prevents the operation of the outriggers when the boom does not rest on the transport support. The switch is located on the tow-bar at the transport support.
  • Page 17 DINO 120TN 5. As the emergency stop button is depressed all movements stop and the power unit is turned off. The emergency stop pushbutton must be pulled up before the power unit can be restarted (buttons 5 and 20) Check operation of the safety devices.

  • Page 18: Operating Controls

    DINO 120TN 9 OPERATING CONTROLS 9.1 OPERATING CONTROLS ON CHASSIS CONTROL PANEL Selector switch 1a - ignition off 1b -outriggers, hydraulic drive and operating the boom from the chassis panel 1c -controlling the boom from the platform panel Start button...

  • Page 19: Operating Controls Of Outriggers

    DINO 120TN 9.2 OPERATING CONTROLS OF OUTRIGGERS Rear outrigger, right Rear outrigger, left Front outrigger, left Front outrigger, right Position indicator of chassis 9.3 OPERATING CONTROLS FOR THE AXLE Control lever for spreading/narrowing the axle The signal lights for the outrigger limit-switches...

  • Page 20: Operating Controls On The Platform

    DINO 120TN 9.4 OPERATING CONTROLS ON THE PLATFORM Close the cover of the chassis control panel before operating the platform controls. 15. Control lever TELESCOPE IN TELESCOPE OUT 16. Control lever BOOM UP BOOM TO THE LEFT BOOM TO THE RIGHT...
  • Page 21 DINO 120TN 17. I/ II - speed (is used simultaneously with the control levers for the boom and the levelling of the platform) 18. Control lever for levelling of the platform 19. Sound signal 20. Emergency stop button 21. Socket outlet 230VAC/ (2 pcs.)

  • Page 22: Measures To Be Taken In Case Of Emergency/At Risk Of Losing The Stability

    DINO 120TN MEASURES TO BE TAKEN IN CASE OF EMERGENCY/AT RISK OF LOSING THE STABILITY Reduced stability can be caused by a fault in the lift, the wind or other lateral force, collapse of the standing base or negligence in providing sufficient support. In most cases one sign of reduced stability is the inclination of the lift.

  • Page 23: Start-Up

    DINO 120TN 11 START-UP 1. Ground stability make sure that the ground is even and hard enough to support the lift in a steady level position Soil material Density Max. ground pressure kg/cm² Gravel High density Medium density Loose Sand...
  • Page 24 DINO 120TN 3. Spread out the outriggers to support position release the locking of the outrigger by pulling the locking handle upward as illustrated in the picture on the left side release the locking handle and turn the outrigger until it locks up 4.
  • Page 25 DINO 120TN 8. Start the engine with button 2 (green) 9. Lower the front support outriggers (on the tow-bar side) 10. Lower the rear support outriggers (do not damage the tow-bar jockey wheel) 11. Level the chassis with the outriggers with the help of the level gauge (26).

  • Page 26: Operating The Lift From The Chassis Panel

    DINO 120TN 11.1 OPERATING THE LIFT FROM THE CHASSIS PANEL 12. Turn the selector switch (1) to position 1b now you can operate the boom using the levers 6, 7, 8 on the chassis panel and the platform using the lever 9 on the chassis panel.

  • Page 27: Operating The Lift From The Platform Panel

    DINO 120TN 11.2 OPERATING THE LIFT FROM THE PLATFORM PANEL 13. Turn the selector switch (1) to position 1c (operating from the platform) and take away the key (see point "Operating controls on the chassis control panel") Now you can operate the boom using levers 15 and 16 on the platform control panel.
  • Page 28 DINO 120TN IF THE SAFETY DEVICES OR THE EMERGENCY DESCENT SYSTEM ARE NOT WORKING, HAVE THEM REPAIRED BEFORE OPERATING THE LIFT! 14. Refer to the item "Daily inspections" in the task list for servicing. 15. With the boom slightly lifted and the telescope extended, make sure that the platform does not lower of itself while the operating controls are not being used.
  • Page 29 DINO 120TN 19. When moving the platform, remember the following – be careful of the high voltage power lines – do not exceed the max. allowed lateral force (200N) – do not touch open electric wires – do not throw objects from the platform –...
  • Page 30 DINO 120TN From the platform (UCB): The position of the platform may be adjusted from the platform control panel in the following way: 2. Turn the selector switch (1) to position 1c (operating from the platform). 3. Turn the selector switch (17) and simultaneously, using the control lever (18), select the...

  • Page 31: Emergency Descent System

    DINO 120TN 12 EMERGENCY DESCENT SYSTEM Operation: 1. Retracting the telescope Open the emergency descent valve for the telescope by turning the lever 27 clockwise and retract the telescope completely by pumping with hand pump 28. The crank for the hand pump is located at the side of the chassis control panel (see adjacent picture).

  • Page 32: Axle

    DINO 120TN 13 AXLE To narrow the axle: Lower the outriggers to the support position and make sure that the tyres are off the ground. Release the upper attachment of the axle support as illustrated in the adjacent picture. Release the lower attachment of the axle support as illustrated in the adjacent picture.

  • Page 33: Driving Device (Option)

    DINO 120TN 14 DRIVING DEVICE (option) The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. 1. Do not drive downhill with the driving device if the inclination of the surface is more than 5 per cent, i.e., more than 1/20 (corresponding to a descent of 0.5 m over a distance of 10 m).
  • Page 34 DINO 120TN Using the hydraulic driving device – turn the selector switch 1 to position (1b) – make sure that the platform is in the transport position and the outriggers are in the upper position – make sure that the mains cable is long enough to cover the whole travel distance –...
  • Page 35 DINO 120TN On – connected - clockwise Off – disconnected – counter-clockwise NOTE! Wrench for pressing the driving device Avoid exerting excessive force, while connecting the driving device • Tighten the device into the closed-position against the pre- adjusted stopper.

  • Page 36: Special Instructions For Winter Use

    DINO 120TN 15 SPECIAL INSTRUCTIONS FOR WINTER USE the lowest allowed operating temperature of the lift is -20 °C. if the temperature is below zero, let the power unit run for a few minutes before starting the movements start with a few movements to warm-up oil in the cylinders and to ensure proper operation of...

  • Page 37: Preparing The Lift For Transport

    DINO 120TN 17 PREPARING THE LIFT FOR TRANSPORT 1. Retract the telescope boom completely. 2. Check that the platform is perpendicular to the boom. 3. Lower the boom/platform onto the support on the tow-bar and turn the platform floor against the transport support.

  • Page 38: Connection To The Towing Vehicle

    DINO 120TN 18 CONNECTION TO THE TOWING VEHICLE 1. Lift up and push forward the ball-coupling handle (in the driving direction). Now the ball- coupling is released. 2. Press the ball-coupling onto the towball using only a little force. The connection and locking take place automatically.

  • Page 39: Instructions For Service And Maintenance

    DINO 120TN INSTRUCTIONS FOR SERVICE AND MAINTENANCE 19.1 GENERAL SERVICE INSTRUCTIONS – carry out the servicing and inspection of the lift in accordance with the instructions – when it comes to more demanding repair works turn to a specialist or contact the distributor or the manufacturer of the lift –...

  • Page 40: Service And Inspection Instructions

    DINO 120TN 19.2 SERVICE AND INSPECTION INSTRUCTIONS 1. The first service after 20 hours of operation – change the pressure filter element – adjust the brakes according to the instructions under point "Wheel brakes and bearings" – check the the wheel bolts for tightness after about 100 km of driving (90 Nm) 2.

  • Page 41: Lubrication Plan

    DINO 120TN 19.3 LUBRICATION PLAN...

  • Page 42: Long-Term Storage

    DINO 120TN EVERY 50 HOURS 1. Bearings of the outrigger cylinders 2. Bearings of the outriggers 3. Bearings of the outrigger foot plates 4. Bearings of the boom 5. Bearings of the platform 6. Bearings of the levelling cylinders (except the bearing on the rod side of the upper levelling cylinder) 7.

  • Page 43: Load Holding And Load Regulation Valves

    DINO 120TN 19.5 LOAD HOLDING AND LOAD REGULATION VALVES Check of operation 1. To check the tightness of the outrigger cylinder load holding valves measure the height position of the chassis from the floor separately at each outrigger. After a few minutes, measure the height again.
  • Page 44 DINO 120TN...

  • Page 45: Wheel Brakes And Bearings

    DINO 120TN 19.6 WHEEL BRAKES AND BEARINGS Adjustment of the brakes Jack up the lift until the wheels rise off the ground and support it in this position. Make sure that the wheels can rotate freely. The brake rods must be slack (with the handbrake released).
  • Page 46 DINO 120TN Adjust the braking force with the nuts keeping the brake balancer perpendicular to the tow-bar so that both wheels will brake. Tightening the brake system too ADJUSTMENT NUTS much causes overheating of the brakes during transportation and increases the required towing force.

  • Page 47: Levelling System Of The Platform

    DINO 120TN 19.7 LEVELLING SYSTEM OF THE PLATFORM – A so-called Slave Cylinder System is applied for levelling of the platform: - the slave cylinder under the platform is controlled by a master cylinder - the platform keeps its level position only if the valves in the system are tight...

  • Page 48: Regular Servicing

    DINO 120TN 19.8 REGULAR SERVICING The lift shall be serviced regularly at intervals of 11 - 12 month. Under demanding conditions where moist, corrosive substances or corrosive climate may speed up the deterioration of the structure and induce malfunctions, the inspection must be performed more often and the influence of corrosion and malfunctions must be reduced by using appropriate protective means.
  • Page 49 DINO 120TN 2. Change the hydraulic oil and replace the filter (protect your skin against the hydraulic oil) – remove the plug and drain the oil tank with the cylinders of the lift completely retracted – clean and rinse the oil tank with suitable agent –...
  • Page 50 DINO 120TN 4. Inspect joints of the support outrigger lower the outriggers slightly swing the outriggers back and forth in the horizontal plane and check the joints for play check the operation and condition of the limit switch mechanisms on the outriggers...
  • Page 51 DINO 120TN 6. Inspection of the boom and the chassis extend the telescope and inspect the platform and its attachment and the boom inspect the boom joints and play of the sliding pads, readjust if necessary. Lubricate the sliding surfaces...
  • Page 52 DINO 120TN 7. Check the overrun attachment of the overrun clearance condition of the towball-coupling condition of the locking device check that the overrun brake mechanism moves freely: stop the lift push in the towball-coupling with its push rod the push rod and the tow-ball-coupling must return to their initial outer position of themselves following the action of the gas cushion of the hydraulic absorber 8.
  • Page 53 DINO 120TN 10. Operation of the safety devices while they are controlled from the chassis control panel lift the platform slightly up from the transport position – the outriggers must not operate in any position of the selector switch while the support outriggers are in their upper position –...
  • Page 54 DINO 120TN 11. Measuring the pressure connect the pressure gauge to the measuring point the max. pressure of the warm (40 - 60 °C) oil is 21 -21.5 MPa (210 -215 bar) the turning pressure is 6 MPa (60 bar)
  • Page 55 DINO 120TN 12. Check the operating controls on the platform check the overall condition of the electric appliances inside the box and spray with moisture repellent, if necessary check the cables test the sound signal (19) and the emergency descent (20) test all movements 13.

  • Page 56: Inspection Instructions

    DINO 120TN 17. Test-run with a load of 120 kg following the loading instructions. Check the structures after the test-run. 18. Draw up a test protocol, save your own copy and give the other copy to the customer 20 INSPECTION INSTRUCTIONS All lifting equipment and lifting gear used at a construction site must always be inspected before use.

  • Page 57: Sample Of Inspection Protocol For The Access Platform

    DINO 120TN 20.1.1 SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM 1355...
  • Page 58 DINO 120TN...

  • Page 59: Daily Inspection (Start-Up Inspection)

    DINO 120TN 20.2 DAILY INSPECTION (START-UP INSPECTION) To be always performed at a new work site and in the beginning of every working day. The inspection is performed by the user. In the inspection attention shall be paid to the following issues: –...

  • Page 60: Monthly Inspection (Maintenance Inspection)

    DINO 120TN 20.3 MONTHLY INSPECTION (MAINTENANCE INSPECTION) The inspection shall be performed by a person who is well familiar with the lift. Task list for inspection: – perform the measures of the daily inspection – check the attachment points of the boom and the platform –...

  • Page 61: Annual Inspection (Regular Inspection)

    DINO 120TN 20.4 ANNUAL INSPECTION (REGULAR INSPECTION) The inspection shall be performed by a skilled technician or an expert inspection body with documented evidence of competence according to requirements presented under point "Inspections”. In the inspection special attention has to be paid to the condition of the steel structures, the safety devices and the operating system.
  • Page 62 DINO 120TN – manually operated directional valves - check that the valves of the support outriggers and the driving device work properly and no movements are executed when the spools are in the neutral position – electro-hydraulic rotary adaptor - check the adaptor for tightness - check that the lever arm neither seizes nor is loose –...
  • Page 63 DINO 120TN - check the condition of the master and slave cylinder bearings and pins and the locking of the pins...
  • Page 64 DINO 120TN – check the condition of the boom joint - check the bearing and the pin of the boom joint and the locking of the pin – check the support outriggers and their footplates - check the mechanical structure of the outriggers and the welded seams The structures must not show signs of deformations or cracks No fractures or cracks allowed in the welded seams.

  • Page 65: Extraordinary Inspection

    DINO 120TN – check the condition of the chassis - general condition - check the attachment of the tow-bar to the chassis - check the condition of the overrun and its attachment to the chassis. - check the axle and its attachment to the chassis...

  • Page 66: Test Loading Instructions For Regular Inspection

    DINO 120TN 20.6 TEST LOADING INSTRUCTIONS FOR REGULAR INSPECTION 1. Place the lift on an even surface with good carrying capacity. Drive the outriggers to their lowest position (the minimum support width). 2. Turn the boom to the side from the tow-bar and lower it on the ground.

  • Page 67: Fault Finding

    DINO 120TN FAULT FINDING FAULT REMEDY 1. The electric motor does not start from the start button although the selector switch is in position 1b or 1c Emergency stop button is stuck. Pull up the button and re-start the engine with the start button.
  • Page 68 DINO 120TN FAULT REMEDY 4. The power supply to the lift is not switched on although the selector switch is in position 1b or 1c Activation of power supply not completed. Press the start button to activate the power supply.
  • Page 69 DINO 120TN FAULT REMEDY 7. Boom cannot be lifted Refer to item 5. Electric valve open. Remedy as instructed above in conjunction with the seizure of the electric valve spool. The lift turns as the lifting movement is Solenoid valve is stuck in turning position.
  • Page 70 DINO 120TN FAULT REMEDY 9. Telescope retracts slowly The load regulation valve leaks. For remedy, refer to item 6 (lock valve). 10. Platform drifts backward Double load regulation valve on the bottom side For remedy, refer to item 6 (lock valve).
  • Page 71 DINO 120TN FAULT REMEDY 14. Outrigger does not stay in the transport position (see illustration) Load regulation valve on the rod side is leaking. Measures as above. 15. Too low braking force Too much play in the brake system. Adjust the brake system (see point "Wheel brakes and bearings").
  • Page 72 DINO 120TN FAULT REMEDY 20. Wheel brakes overheat Brake system wrongly adjusted. Adjust the brake system (see point "Wheel brakes and bearings"). Wheel brakes dirty. Clean the wheel brakes. Overrun brake - force transmission lever jams. Dismantle, clean and lubricate the transmission rod.

  • Page 73: General Information Of Hydraulics

    DINO 120TN 22 GENERAL INFORMATION OF HYDRAULICS The movements require simultaneous operation of two OUTRIGGERS/ BOOM electric valves, i.e: – change-over valve and boom BOOM – change-over valve and platform PLATFORM LEVELLING – change-over valve and telescope TELESCOPE – change-over valve and...
  • Page 74 DINO 120TN If none of the movements operate, the fault is in the hydraulic system.
  • Page 75 DINO 120TN Notes...

  • Page 76: Electric Components 12601

    DINO 120TN 12601 → 23 ELECTRIC COMPONENTS 23.1 CHASSIS CONTROL CENTRE (LCB), RELAYS K1: START CONTACTOR (M1) FOR THE ENGINE Control circuit fuse F1 10A K2: AUXILIARY RELAY FOR EMERGENCY STOP SWITCH Switches off the mains supply (230VAC). Control circuit fuse F1 10A...

  • Page 77: Chassis Control Centre (Lcb), Other Items

    DINO 120TN S18: TELESCOPE IN-OUT Non-locking lever switch (chassis control panel). S20: PLATFORM LEVELLING FORWARD-BACKWARD Non-locking lever switch (chassis control panel). 23.3 CHASSIS CONTROL CENTRE (LCB), OTHER ITEMS F1: 10 A FUSE FOR START CIRCUIT AND EMEREGENCY DESCENT CIRCUIT F2: 10A FUSE FOR CONTROLLING THE BOOM MOVEMENTS...

  • Page 78: Platform Control Centre (Ucb), Other Items

    DINO 120TN 23.5 PLATFORM CONTROL CENTRE (UCB), OTHER ITEMS PR: SOCKET OUTLET ON THE PLATFORM 230VAC 16A. 23.6 LIMIT SWITCHES RK3: LIMIT SWITCH FOR THE BOOM SUPPORT Prevents the operation of the outriggers and the driving device if the boom does not rest on the support in the transport position.

  • Page 79: Electric Components 12601

    DINO 120TN 25 ELECTRIC COMPONENTS 12601 -> POSITION DESIGNATION DESCRIPTION OF OPERATION Plug 1-phase plug for 230VAC supply voltage Thermorelay 230VAC for electric motor EMC- Interference elimination filter 230VAC for supply voltage 10A Fuse Emergency stop circuit 10A Fuse Automatic fuse for socket outlets on platform...
  • Page 80 DINO 120TN Lever switch Turning of boom Lever switch Lifting of boom Lever switch Telescope Pushbutton Motor start, 230VAC Lever switch Levelling of platform Turn switch Speed selector and dead-man-switch Pushbutton Control of driving device Pushbutton Control of driving device...

  • Page 81: Electric Diagram 12654

    DINO 120TN 26 ELECTRIC DIAGRAM 12654 ->...
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  • Page 91 DINO 120TN Notes...

  • Page 92: Hydraulic Components 12651

    DINO 120TN 27 HYDRAULIC COMPONENTS 12651 -> Part no. Item no. Item Qty/pcs. 47.171 Pressure filter 47.2397 Power unit 1,5 kW240VAC 47.2273 Hydraulic motor (turn) 47.2953 Driving device valve (option) 47.2659 Flow control valve 47.2987 Solenoid valve 47.2928 Priority valve Manually operated 47.2720B...

  • Page 93: Hydraulic Diagram 12615

    DINO 120TN 28 HYDRAULIC DIAGRAM 12615-> Notes...

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