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Dinolift Dino 95T Operating Instructions Manual

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DINO 95
OPERATING INSTRUCTIONS
Manufacturer:
Raikkolantie 145
FI-32210 LOIMAA
T. +358 2 762 5900
F. +358 2 762 7160
dino@dinolift.com
www.dinolift.com
Dealer:
T
®

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  • Page 1 DINO 95 OPERATING INSTRUCTIONS Manufacturer: ® Raikkolantie 145 FI-32210 LOIMAA T. +358 2 762 5900 F. +358 2 762 7160 dino@dinolift.com www.dinolift.com Dealer:...
  • Page 2 DINO 95T...
  • Page 3 DINO 95T ORIGINAL OPERATING INSTRUCTIONS 95003 Valid from serial number...

  • Page 4: Table Of Contents

    DINO 95T TABLE OF CONTENTS EU DECLARATION OF CONFORMITY ................6 REACH DIAGRAM .........................7 DIMENSION DRAWING......................8 TECHNICAL SPECIFICATION....................9 ’ ................9 XAMPLE OF THE MACHINE S NAMEPLATE ................10 ENERAL DESCRIPTION OF THE MACHINE ’ ..............10 ESCRIPTION OF THE MACHINE S INTENDED USE GENERAL SAFETY REGULATIONS................11...
  • Page 5 DINO 95T 18.7 LEVELLING SYSTEM OF THE PLATFORM .............45 18.8 REGULAR SERVICING....................46 INSPECTION INSTRUCTIONS ..................52 19.1 FIRST INSPECTION......................52 19.1.1 SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM...53 19.2 DAILY INSPECTION (START-UP INSPECTION) .............55 19.3 MONTHLY INSPECTION (MAINTENANCE INSPECTION)........56 19.4 ANNUAL INSPECTION (REGULAR INSPECTION) ..........57 19.5...

  • Page 6: Eu Declaration Of Conformity

    Chief Engineer Mr. Seppo Kopu to draw up the Technical Construction File declares that DINO 95T Access Platform no YGC 0D95T X X XXXXXX complies with the provisions of the Machine Directive 2006/42/EC and its amendments as well as the national decree, through which they have been brought into effect as well as the regulations of the Low Voltage Directive 2000/14/EC and the EMC Directive 2004/108/EC.

  • Page 7: Reach Diagram

    DINO 95T 2 REACH DIAGRAM...

  • Page 8: Dimension Drawing

    DINO 95T 3 DIMENSION DRAWING...

  • Page 9: Technical Specification

    DINO 95T 4 TECHNICAL SPECIFICATION Max. working height 9.7 m Max. platform height 7.7 m Max. outreach 5.6 m Boom rotation continuous Turn area refer to reach diagram Support width 3,60 m / 3,90 m Transport width 1.72 m Transport length 5.52 m...

  • Page 10: General Description Of The Machine

    DINO 95T 4.2 General description of the machine The denominations of the machine’s essential parts and concepts, which are used later in these instructions, are described on this page. 4.3 Description of the machine’s intended use The Access Platform is exclusively intended for transferring people and tools and acting as a work platform to the limit of its load-bearing capacity and reach (refer to the table of Technical Specifications and Reach Diagram).

  • Page 11: General Safety Regulations

    DINO 95T 5 GENERAL SAFETY REGULATIONS Make yourself familiar with these operation instructions before using the lift! Keep these operating instructions in the place reserved for them. Make sure that all users of the lift are familiar with these instructions.
  • Page 12 DINO 95T Do not use ladders, steps or other similar equipment on the platform. Never throw any objects from the platform. The lift must not be used for transferring goods or persons between different floors or working levels. Always make sure before lowering the platform that the area on the underside is clear of any obstructions.

  • Page 13: Instructions For Safe Operation

    DINO 95T 5.1 !! Instructions for safe operation! Use a safety harness while on the platform. Use hearing protectors when operating the power unit (optional) from the chassis panel. Sound pressure level 92 dB. Never load the platform while in the upper position.

  • Page 14: Inspections

    DINO 95T Never use a lift alone. Make sure, there is always someone on the ground, who can call for help in case of an emergency. 6 INSPECTIONS A thorough inspection of the lift must be carried out at least once every twelve (12) months.

  • Page 15: Worksite Inspection

    DINO 95T 7 WORKSITE INSPECTION 1. General information Is the lift suited for the intended job? Is the performance of the lift sufficient for the job? (reach, loadability etc.) Is the position of the lift safe? Is the lighting on the worksite sufficient? 2.

  • Page 16: Operation Of Safety Devices

    DINO 95T OPERATION OF SAFETY DEVICES 1. Support outriggers The safety limit switch RK3 prevents the operation of the outriggers and the driving device when the boom does not rest on the transport support. The switch is located on the tow-bar at the transport support.

  • Page 17: Operating Controls

    DINO 95T restarted (buttons 5 and 20) Check operation of the safety devices. 9 OPERATING CONTROLS 9.1 OPERATING CONTROLS ON CHASSIS CONTROL PANEL Selector switch 1a - ignition off 1b -outriggers, hydraulic drive and operating the boom from the chassis panel...

  • Page 18: Operating Controls For Outriggers

    DINO 95T 9.2 OPERATING CONTROLS FOR OUTRIGGERS Rear outrigger, right Rear outrigger, left Front outrigger, left Front outrigger, right Position indicator of chassis...

  • Page 19: Operating Controls On The Platform

    DINO 95T 9.3 OPERATING CONTROLS ON THE PLATFORM Close the cover of the chassis control panel before operating the platform controls. 15. Control lever TELESCOPE IN TELESCOPE OUT 16. Control lever BOOM UP BOOM TO THE LEFT BOOM TO THE RIGHT...
  • Page 20 DINO 95T 17. I/ II - speed (is used simultaneously with the control levers for the boom and the levelling of the platform) 18. Control lever for levelling of the platform 19. Sound signal 20. Emergency stop button 21. Socket outlet 230VAC/ (2 pcs.)

  • Page 21: Measures To Be Taken In Case Of Emergency/At Risk Of Losing The Stability

    DINO 95T MEASURES TO BE TAKEN IN CASE OF EMERGENCY/AT RISK OF LOSING THE STABILITY Reduced stability can be caused by a fault in the lift, the wind or other lateral force, collapse of the standing base or negligence in providing sufficient support. In most cases one sign of reduced stability is the inclination of the lift.

  • Page 22: Start-Up

    DINO 95T 11 START-UP 1. Ground stability make sure that the ground is even and hard enough to support the lift in a steady level position Soil material Density Max. ground pressure kg/cm² Gravel High density Medium density Loose Sand...
  • Page 23 DINO 95T 3. Connection of power supply to the lift A. Powered by ac-supply. While the mains voltage is plugged in, the12VDC supplied by a separate unit. connect the mains cable to the power supply for maximum out of the electric motor the voltage must 230 VAC (-10 % +6 %), the frequency must be 50 Hz and rating of the fuse 10A (the length of the connecting cable has some effect) 4.
  • Page 24 DINO 95T 7. Lower the front support outriggers (on the tow-bar side) 8. Lower the rear support outriggers (do not damage the tow-bar jockey wheel) 9. Level the chassis with the outriggers with the help of the level gauge (26).

  • Page 25: Operating The Lift From The Chassis Panel

    DINO 95T 11.1 OPERATING THE LIFT FROM THE CHASSIS PANEL 10. Turn the selector switch (1) to position 1b nyt voit ajaa puomistoa alahallintavivuista 6, 7, 8 ja työkoria vivusta 9. Puomiston liikkeitä ajettaessa tulee samalla kääntää vivusta 4 (I/ II – nopeus)

  • Page 26: Operating The Lift From The Platform Panel

    DINO 95T 11.2 OPERATING THE LIFT FROM THE PLATFORM PANEL 11. Turn the selector switch (1) to position 1c (operating from the platform) and take away the key (see point "Operating controls on the chassis control panel") Now you can operate the boom using levers 15 and 16 on the platform control panel.
  • Page 27 DINO 95T IF THE SAFETY DEVICES OR THE EMERGENCY DESCENT SYSTEM ARE NOT WORKING, HAVE THEM REPAIRED BEFORE OPERATING THE LIFT! 12. Refer to the item "Daily inspections" in the task list for servicing. 13. With the boom slightly lifted and the telescope extended, make sure that the platform does not lower of itself while the operating controls are not being used.
  • Page 28 DINO 95T 17. When moving the platform, remember the following be careful of the high voltage power lines do not exceed the max. allowed lateral force (200N) do not touch open electric wires do not throw objects from the platform...
  • Page 29 DINO 95T From the platform (UCB): The position of the platform may be adjusted from the platform control panel in the following way: turn the selector switch (1) to position 1c (operating from the platform) turn the selector switch (17) and simultaneously, using the control lever (18), select the desired...

  • Page 30: Emergency Descent System

    DINO 95T 12 EMERGENCY DESCENT SYSTEM Operation: 1. Retracting the telescope Open the emergency descent valve for the telescope by turning the lever 27 clockwise and retract the telescope completely by pumping with hand pump 28. The crank for the hand pump is located at the side of the chassis control panel (see adjacent picture).

  • Page 31: Driving Device (Option)

    DINO 95T 13 DRIVING DEVICE (option) The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. 1. Do not drive downhill with the driving device if the inclination of the surface is more than 5 per cent, i.e., more than 1/20 (corresponding to a descent of 0.5 m over a distance of 10 m).

  • Page 32: Driving Device (Option)

    DINO 95T 14 DRIVING DEVICE (option) The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. turn the selector switch 1 to position (1b) make sure that the platform is in the transport position and the outriggers are in the upper...

  • Page 33: Special Instructions For Winter Use

    DINO 95T release the parking brake drive with press buttons: Forward Backward To the right (forward) 10F. To the left (forward) 10F. To the right (backward) To the left (backward) 10B+10L while operating the driving device, turn lever 4 simultaneously (I/II - speed)

  • Page 34: Measures To Be Taken At The End Of The Working Day

    DINO 95T 16 MEASURES TO BE TAKEN AT THE END OF THE WORKING DAY 1. Retract the telescope boom completely. 2. Check that the platform is perpendicular to the boom. 3. Lower the boom/platform onto the support on the tow-bar.

  • Page 35: Preparing The Lift For Transport

    DINO 95T 17 PREPARING THE LIFT FOR TRANSPORT 1. Retract the telescope boom completely. 2. Check that the platform is perpendicular to the boom. 3. Lower the boom/platform onto the support on the tow-bar and turn the platform floor against the transport support.
  • Page 36 DINO 95T CONNECTION TO THE TOWING VEHICLE 1. Lift up and push forward the ball-coupling handle (in the driving direction). Now the ball- coupling is released. 2. Press the ball-coupling onto the towball using only a little force. The connection and locking take place automatically.

  • Page 37: Instructions For Service And Maintenance

    DINO 95T INSTRUCTIONS FOR SERVICE AND MAINTENANCE 18.1 GENERAL SERVICE INSTRUCTIONS – carry out the servicing and inspection of the lift in accordance with the instructions – when it comes to more demanding repair works turn to a specialist or contact the distributor or the manufacturer of the lift –...

  • Page 38: Service And Inspection Instructions

    DINO 95T 18.2 SERVICE AND INSPECTION INSTRUCTIONS 1. The first service after 20 hours of operation – change the pressure filter element – adjust the brakes according to the instructions under point "Wheel brakes and bearings" – check the the wheel bolts for tightness after about 100 km of driving (90 Nm) 2.

  • Page 39: Lubrication Plan

    DINO 95T 18.3 LUBRICATION PLAN...

  • Page 40: Long-Term Storage

    DINO 95T EVERY 50 HOURS 1. Bearings of the outrigger cylinders 2. Bearings of the outriggers 3. Bearings of the outrigger foot plates 4. Bearings of the boom 5. Bearings of the platform 6. Bearings of the levelling cylinders (except the bearing on the rod side of the upper levelling cylinder) 7.

  • Page 41: Load Holding And Load Regulation Valves

    DINO 95T 18.5 LOAD HOLDING AND LOAD REGULATION VALVES Check of operation 1. To check the tightness of the outrigger cylinder load holding valves measure the height position of the chassis from the floor separately at each outrigger. After a few minutes, measure the height again.
  • Page 42 DINO 95T...

  • Page 43: Wheel Brakes And Bearings

    DINO 95T 18.6 WHEEL BRAKES AND BEARINGS Adjustment of the brakes Jack up the lift until the wheels rise off the ground and support it in this position. Make sure that the wheels can rotate freely. The brake rods must be slack (with the handbrake released).
  • Page 44 DINO 95T Adjust the braking force with the nuts keeping the brake balancer perpendicular to the tow-bar so that both wheels will brake. Tightening the brake system too ADJUSTMENT NUTS much causes overheating of the brakes during transportation and increases the required towing force.

  • Page 45: Levelling System Of The Platform

    DINO 95T 18.7 LEVELLING SYSTEM OF THE PLATFORM A so-called Slave Cylinder System is applied for levelling of the platform: – the slave cylinder under the platform is controlled by a master cylinder – the platform keeps its level position only if the valves in the system are tight –...

  • Page 46: Regular Servicing

    DINO 95T 18.8 REGULAR SERVICING The lift shall be serviced regularly at intervals of 11 - 12 month. Under demanding conditions where moist, corrosive substances or corrosive climate may speed up the deterioration of the structure and induce malfunctions, the inspection must be performed more often and the influence of corrosion and malfunctions must be reduced by using appropriate protective means.
  • Page 47 DINO 95T 2. Change the hydraulic oil and replace the filter (protect your skin against the hydraulic oil) remove the plug and drain the oil tank with the cylinders of the lift completely retracted clean and rinse the oil tank with suitable agent...
  • Page 48 DINO 95T 4. Inspect joints of the support outrigger lower the outriggers slightly swing the outriggers back and forth in the horizontal plane and check the joints for play check the operation and condition of the limit switch mechanisms on the outriggers...
  • Page 49 DINO 95T 6. Inspection of the boom and the chassis extend the telescope and inspect the platform and its attachment and the boom inspect the boom joints and play of the sliding pads, readjust if necessary. Lubricate the sliding surfaces...
  • Page 50 DINO 95T 9. Inspection of the safety devices check the attachment and the external condition of the limit switches – from the tow-bar (transport position of the platform, RK3) – support outriggers (RK11, RK12, RK13 and RK14) 10. Operation of the safety devices while they are controlled from the chassis control panel lift the platform slightly up from the transport position –...
  • Page 51 DINO 95T 11. Measuring the pressure connect the pressure gauge to the measuring point the max. pressure of the warm (40 - 60 °C) oil is 21 -21.5 MPa (210 -215 bar) the turning pressure is 6 MPa (60 bar) if you have to readjust the pressure, secure the new setting with a seal.

  • Page 52: Inspection Instructions

    DINO 95T 14. Inspect the brakes and the driving device – remove the wheels – clean the brake system and check the settings – check the free movement of the brake shoes the operation of their return springs – replace any worn out linings –...

  • Page 53: Sample Of Inspection Protocol For The Access Platform

    DINO 95T 19.1.1 SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM...
  • Page 54 DINO 95T...

  • Page 55: Daily Inspection (Start-Up Inspection)

    DINO 95T 19.2 DAILY INSPECTION (START-UP INSPECTION) To be always performed at a new work site and in the beginning of every working day. The inspection is performed by the user. In the inspection attention shall be paid to the following issues: –...

  • Page 56: Monthly Inspection (Maintenance Inspection)

    DINO 95T 19.3 MONTHLY INSPECTION (MAINTENANCE INSPECTION) The inspection shall be performed by a person who is well familiar with the lift. Task list for inspection: – perform the measures of the daily inspection – check the attachment points of the boom and the platform –...

  • Page 57: Annual Inspection (Regular Inspection)

    DINO 95T 19.4 ANNUAL INSPECTION (REGULAR INSPECTION) The inspection shall be performed by a skilled technician or an expert inspection body with documented evidence of competence according to requirements presented under point "Inspections" . In the inspection special attention has to be paid to the condition of the steel structures, the safety devices and the operating system.
  • Page 58 DINO 95T – manually operated directional valves - check that the valves of the support outriggers and the driving device work properly and no movements are executed when the spools are in the neutral position – electro-hydraulic rotary adaptor - check the adaptor for tightness - check that the lever arm neither seizes nor is loose –...
  • Page 59 DINO 95T - check the condition of the master and slave cylinder bearings and pins and the locking of the pins – check the condition of the boom joint - check the bearing and the pin of the boom joint and the locking of the pin –...

  • Page 60: Extraordinary Inspection

    DINO 95T – check the condition of the chassis - general condition - check the attachment of the tow-bar to the chassis - check the condition of the overrun and its attachment to the chassis. - check the axle and its attachment to the chassis...

  • Page 61: Test Loading Instructions For Regular Inspection

    DINO 95T 19.6 TEST LOADING INSTRUCTIONS FOR REGULAR INSPECTION 1. Place the lift on an even surface with good carrying capacity. Drive the outriggers to their lowest position (the minimum support width). 2. Turn the boom to the side from the tow-bar and lower it on the ground.

  • Page 62: Fault Finding

    DINO 95T FAULT FINDING FAULT REMEDY 1. The electric motor does not start from the start button although the selector switch is in position 1b or 1c Emergency stop button is stuck. Pull up the button and re-start the engine with the start button.
  • Page 63 DINO 95T FAULT REMEDY 4. The power supply to the lift is not switched on although the selector switch is in position 1b or 1c Activation of power supply not completed. Press the start button to activate the power supply.
  • Page 64 DINO 95T FAULT REMEDY 7. Boom cannot be lifted Refer to item 5. Electric valve open. Remedy as instructed above in conjunction with the seizure of the electric valve spool. The lift turns as the lifting movement is Solenoid valve is stuck in turning position.
  • Page 65 DINO 95T FAULT REMEDY 9. Telescope retracts slowly The load regulation valve leaks. For remedy, refer to item 6 (lock valve). 10. Platform drifts backward Double load regulation valve on the bottom side For remedy, refer to item 6 (lock valve).
  • Page 66 DINO 95T FAULT REMEDY 14. Outrigger does not stay in the transport position (see illustration) Load regulation valve on the rod side is leaking. Measures as above. 15. Driving device does not operate though the selector switch is in position 1b Boom does not rest on the transport support.
  • Page 67 DINO 95T FAULT REMEDY 21. Wheel brakes overheat Brake system wrongly adjusted. Adjust the brake system (see point "Wheel brakes and bearings"). Wheel brakes dirty. Clean the wheel brakes. Overrun brake - force transmission lever jams. Dismantle, clean and lubricate the transmission rod.

  • Page 68: General Information Of Hydraulics

    DINO 95T 21 GENERAL INFORMATION OF HYDRAULICS The movements require simultaneous operation of two electric valves, i.e: – change-over valve and OUTRIGGERS/ BOOM boom – change-over valve and platform BOOM – change-over valve and telescope PLATFORM LEVELLING – change-over valve and...
  • Page 69 DINO 95T Notes...

  • Page 70: Electric Components

    DINO 95T 22 ELECTRIC COMPONENTS 95001 → 22.1 CHASSIS CONTROL CENTRE (LCB), RELAYS K1: START CONTACTOR (M1) FOR THE ENGINE Control circuit fuse F1 10A K2: AUXILIARY RELAY FOR EMERGENCY STOP SWITCH Switches off the mains supply (230VAC). Control circuit fuse F1 10A...

  • Page 71: Chassis Control Centre (Lcb), Other Items

    DINO 95T S18: TELESCOPE IN-OUT Non-locking lever switch (chassis control panel). S20: PLATFORM LEVELLING FORWARD-BACKWARD Non-locking lever switch (chassis control panel). 22.3 CHASSIS CONTROL CENTRE (LCB), OTHER ITEMS F1: 10 A FUSE FOR START CIRCUIT AND EMEREGENCY DESCENT CIRCUIT F2: 10A FUSE FOR CONTROLLING THE BOOM MOVEMENTS...

  • Page 72: Platform Control Centre (Ucb), Other Items

    DINO 95T 22.5 PLATFORM CONTROL CENTRE (UCB), OTHER ITEMS PR: SOCKET OUTLET ON THE PLATFORM 230VAC 16A. 22.6 LIMIT SWITCHES RK3: LIMIT SWITCH FOR THE BOOM SUPPORT Prevents the operation of the outriggers and the driving device if the boom does not rest on the support in the transport position.

  • Page 73: Electric Components 95T 95001

    DINO 95T 23 ELECTRIC COMPONENTS 95T 95001 -> POSITIO DESIGNATION DESCRIPTION OF OPERATION Plug 1-phase plug for 230VAC supply voltage Thermorelay 230VAC for electric motor EMC- Interference elimination filter 230VAC for supply voltage 10A Fuse Emergency stop circuit 10A Fuse...
  • Page 74 DINO 95T Pushbutton Motor stop, 230VAC Mushroom- shaped button Emergency stop Pushbutton Honda-engine choke Pushbutton Honda-engine choke Turn switch Honda-engine start/stop Turn switch Honda-engine start/stop S7, S8 Joystick Turning and lifting the boom Joystick Telescope Safety relay Boom movements Safety relay...

  • Page 75: Electric Diagram 95T 95001

    DINO 95T 24 ELECTRIC DIAGRAM 95T 95001 ->...
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  • Page 85 DINO 95T Notes...

  • Page 86: Hydraulic Components 95001

    DINO 95T 25 HYDRAULIC COMPONENTS 95001 -> Part no. Item no. Item Qty/pcs. 47.171 Pressure filter 47.2397 Power unit 1,5 kW240VAC 47.2273 Hydraulic motor (turn) 47.2953 Driving device valve (option) 47.2659 Flow control valve 47.2987 Solenoid valve 47.2928 Priority valve 47.2720B...

  • Page 87: Hydraulic Diagram 95001

    DINO 95T 26 HYDRAULIC DIAGRAM 95001->...
  • Page 88 DINO 95T Notes...

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