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Hi-Force TWS-N Series Operation Manual

Square drive hydraulic torque wrenches
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SQUARE DRIVE HYDRAULIC TORQUE WRENCHES
Series TWS-N Series Square Drive Hydraulic Torque Wrenches are designed for installing and removing
threaded fasteners requiring precise high torque during bolt makeup and maximum torque during bolt
breakout.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION IN THIS
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY
PLACING TOOL IN SERVICE
• Always operate, inspect and maintain this tool in accordance with International Standards ISO9001
and ANSI B30.1.
• This tool will function using an air or electric powered hydraulic pump. Adhere to the pump safety
requirements and follow instructions when connecting the pump to the tool.
• Use only equipment rated for the same pressure and torque.
• Use only a hydraulic pump capable of generating 10,000 psig (700 bar) maximum pressure with this
tool.
• Use only twin line hydraulic hose rated for 10,000 psig (700 bar) pressure with this tool.
• Do not interchange the male and female swivel inlets on the tool or the connections on one end of the
hose. Reversing the inlets will reverse the power stroke cycle and may damage the tool.
• Do not use damaged, frayed or deteriorated hoses and fittings. Make certain there are no cracks,
splits or leaks in the hoses.
• Use the quick connect system to attach the hoses to the tool and pump. Make certain the spring-loaded
retaining rings are fully engaged to prevent the connectors from disengaging under pressure.
• When connecting hoses that have not been preloaded with hydraulic oil, make certain the pump reservoir is not
drained of oil during start-up.
• Do not remove any labels. Replace any damaged label.
USING THE TOOL
• Do not handle pressurised hoses. Escaping oil under pressure can penetrate the skin, causing serious injury.
If oil is injected under the skin, see a doctor immediately.
• Never pressurise uncoupled couplers. Only use hydraulic equipment in a coupled system.
• Always wear eye protection when operating or performing maintenance on this tool.
• Always wear head and hand protection and protective clothing when operating this tool.
The use of other than genuine Hi-Force replacement parts may result in safety hazards, decreased tool
performance, and increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorised personnel. Consult your nearest Hi-Force Authorised
Service centre.
Refer All Communications to the Nearest Hi-Force Office or Distributor.
www.hi-force.com
OPERATION MANUAL
Hi-Force
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
MANUAL INTO THE HANDS OF THE OPERATOR.
Page 1 of 7
®
TWS-N SERIES
NOTICE
WARNING
NOTICE
TDS1288
.
0609

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Summary of Contents for Hi-Force TWS-N Series

  • Page 1 • Always wear head and hand protection and protective clothing when operating this tool. NOTICE The use of other than genuine Hi-Force replacement parts may result in safety hazards, decreased tool performance, and increased maintenance, and may invalidate all warranties.
  • Page 2: Failure To Observe The Following Warnings Could Result In Injury

    • Avoid sharp bends and kinks that will cause severe back-up pressure in hoses and lead to premature hose failure. • Use accessories recommended by Hi-Force. • Use only impact sockets and accessories. Do not use hand (chrome) sockets or accessories.
  • Page 3 6. Continue to cycle the tool until it “stalls” and the preset psi/torque has been attained. 7. Once the nut stops rotating, cycle the tool one last time to achieve total torque. Page 3 of 7 www.hi-force.com 0609...
  • Page 4 TDS1288 Square Drive Hydraulic Wrench Reaction Points (Dwg. 01) Square Drive Position for Loosening and Tightening (Dwg. 02) Page 4 of 7 www.hi-force.com 0609...
  • Page 5 3. Spread a light film of Moly Lube (Marine Grade) onto the inner face and both sides of the Drive Plate. Do not pack the teeth of the Segment Pawl or Ratchet with lube. It can prevent the teeth from engaging properly. Page 5 of 7 www.hi-force.com 0609...
  • Page 6 TDS1288 TWS-N SERIES TORQUE CONVERSION CHART PSI / lbf.ft BAR / Nm TWS17N TWS45N TWS100N TWS150N TWS370N TWS17N TWS45N TWS100N TWS150N TWS370N lbf.ft lbf.ft lbf.ft lbf.ft lbf.ft 1000 1,106 2,729 1,449 2,174 5,362 1500 1,106 1,659 4,094 2,174 3,261 8,043...
  • Page 7: Troubleshooting Guide

    Replace the Gauge Nut Returns with retract Ball Plungers are not engaging Thread the Ball Plungers to the stroke the Drive Sleeves correct depth in the Housing. NOTICE SAVE THESE INSTRUCTIONS. DO NOT DESTROY. Page 7 of 7 www.hi-force.com 0609...

This manual is also suitable for:

Tws17nTws45nTws100nTws150nTws370n