Advertisement

Quick Links

Operation Manual
FL-550D Cutting Machine
1

Advertisement

Table of Contents
loading

Summary of Contents for FLARING FL-550D

  • Page 1 Operation Manual FL-550D Cutting Machine...
  • Page 2: Table Of Contents

    Version Due to product version upgrades or other reasons, the contents of this document are not regularly updated. Unless otherwise agreed, this document is intended as a guide only and all statements, information and recommendations in this document do not constitute any guarantee, expressed or implied. The pictures in this document are for reference only.
  • Page 3: Product Brief Introduction

    Air leaking from the hose connections. Customers don't know they have to touch the metal to start the arc. 1.2 Technical parameters TYPE FL-550D Input power voltage AC120V , 50/60Hz AC240V , 50/60Hz Rated input current Rated power capacity 4.5KVA...
  • Page 4: Accessories List

    1.3 Accessories list No Touch Pilot Arc High AG60 Plasma Cutter Torch*1 Ground wire*1 Frequency Plasma Cutter*1 2 Installation instruction 2.1 Installation of Air Regulator Wrap the copper gas nozzle around the Pressure regulating knob sealing tape and tighten it on the IN and OUT ends;...
  • Page 5: Air Compressor Connect To Plasma Cutter

    2.2 Air compressor connect to plasma cutter 2.3 Plasma Cutter Torch connect to machine explosive chart 2.4 Cutting Torch 1.Spacer spring, 2.Outside nozzle, 3.Extend tip, 4.Electrode. These are wear parts, among which the extend tip and electrode are very easy to wear, please keep it.
  • Page 6: Operating Instructions

    3 Operating instructions 3.1 Operation panel interface Current display meter, Display preset current and actual current during operation。 The maximum output current is 55A when the 240V voltage is input, and 35A when the 120V voltage is input. Power light When this light is on, it means that the power supply is normal.This machine can accept 120V or 240V power supply.
  • Page 7: Start Cutting

    Output cable connection  Earth cable is connected to positive terminal of front panel then tighten it.  Make sure copper screw of another end of torch is connected to gas-electrify integration terminal then tighten them clockwise relation (prevent from leaking gas). (Refer to 2.3) Operation...
  • Page 8 3.3.2 Piercing Cutting Hold the torch at an angle to Pull the trigger to start the When the pierce is complete, Control the cutting the work piece, pull the trigger arc ,The cutting arc will initiate speed and adjust the angle and position of the cutting to start the arc and slowly when the torch tip is close torch to continue the cutting operation.Too fast speed...
  • Page 9: Hand Torch Cutting Show

    develops a pit in the end of the electrode, when the pit becomes too much poor quality cuts will result and necessitate replacement of the electrode. Air quality, Compressors take in air at atmospheric pressure and increase the pressure and store it in a tank. Moisture that forms in air lines has a tendency to condense into larger drops when the air pressure pressure decreases as it is entering the plasma torch.
  • Page 10: Trouble Shooting And Fault Finding

    4 Trouble shooting and fault finding Notes: The following operations must be performed by qualified electricians with valid certifications. Before maintenance, you are suggested to contact local distributor to verify qualification. Faults Resolvable Methods Switch indicator is on,fan is not working, ...
  • Page 11: Daily Checking

    All the maintenance and testing must be carried out when the power supply is totally cut off. Please make sure the power is off before opening the closure. 5.2 Daily checking POWER SUPPLY Position Checking keys Remarks  Operation,conversion and installation of the switch Lead to unstable arc and wire Control panel ...
  • Page 12: Attention

    supply. Pleas improve surroundings and avoid these problems. Arc starting difficulty. Arc interruption happens easily:  Examine whether grounding wire clamp contacts with the work pieces well.  Examine whether each joint has improper contact. The output current fails to reach rated value: The deviation of power voltage from rated value may cause that the output current does no accord with adjusted value.
  • Page 13: Symbol Definition

    in the rated range. If the input voltage exceed the permissible value, the machine would be damaged. Users should take protective measures in advance to avoid it. Make sure earth connected before operation. On the rear panel of cutting machine, a screw for earth connecting would be found. It must be ground connected with cable whose section is bigger than 6mm2 before operation, to avoid accidents caused by static or electricity leak.
  • Page 14 Please follow the rules below to avoid heavy accidents.  Never use the equipment to do other things but cutting.  Follow related regulations for the construction of the input-driven power source, choice of place, usage of high-pressure gas, storage, configuration, safe-keeping of workpiece after cutting and disposal of waste, etc. Nonessential do not enter the cutting area.
  • Page 15  To prevent oxygen-deficiency, air out the gas-filled room which is full of CO2 and argon on the bottom, When operating on trunks, boilers, cabins, etc.  Please accept the supervisor’s inspection when operating in narrow space. Air the room and wear breathe preventive facilities.
  • Page 16  Never use the cutting equipment for pipe thawing. Lift the power source from side when use the up-down forklift truck to avoid toppling over.   When using the crane for lift, tie the rope to the ears with an angle no more than φ15 to the vertical direction. ...
  • Page 17: Service Guarantee

    7 Service GUARANTEE This product is made of high quality material and great care has been taken in its manufacture.It is designed to give good performance provided it is properly operated and maintained.The product is sold subject to the understanding that if any defect in manufacture or material shall appear within 12 months from date of consumer sale,if any defect in main parts over 12 months,the warranty period is subject to country Consumer Law , Our Service will arrange for such defect to be rectified without change under the following warranty items and conditions.

Table of Contents