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Operation Manual
FC-500 Cutting Machine
1

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Table of Contents
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Summary of Contents for FLARING FC-500

  • Page 1 Operation Manual FC-500 Cutting Machine...
  • Page 2: Table Of Contents

    Version Due to product version upgrades or other reasons, the contents of this document are not regularly updated. Unless otherwise agreed, this document is intended as a guide only and all statements, information and recommendations in this document do not constitute any guarantee, expressed or implied. The pictures in this document are for reference only.
  • Page 3: Product Brief Introduction

    1 Product brief introduction 1.1 Summarize This device uses single tube IGBT inverter technology (the inverter frequency range is from 25-50KHz) to convert 50/60Hz alternating current (AC) to direct current (DC) and then to high Inverter frequency and lower voltage rectification. The resulting pulse width modulation (PWM) output can Technology be used for the high-power DC power supply, Due to switching power inverter technology adopted, the weight of the welder has been significantly decreased and the conversion efficiency of the whole...
  • Page 4: Accessories List

    1.3 Accessories list (what you see is High Frequency Plasma Cutter*1 No Touch Pilot Arc High Frequency Non Touch Pilot Arc Low Frequency Plasma Cutter*1 Plasma Cutter*1 PT31 Plasma Cutter torch AG60 Plasma Cutter Torch*1 IPT60 Plasma Cutter torch * 1 Ground wire*1 Ground wire*1 Ground wire*1...
  • Page 5: Air Compressor Connect To Plasma Cutter

    pressure), then Press down the pressure regulating knob; The scale position of the meter,suggest the indicated position is 60-70PSI(about 0.4Mpa) air pressure. When there is too much water in the filter cylinder, the drain valve should be opened to drain the water. 2.2 Air compressor connect to plasma cutter Air regulator is installed outside the machine Air regulator is installed inside the machine...
  • Page 6: Cutting Torch Explosive Chart

    explosive chart 2.4 Cutting Torch A=PT31 Torch B=AG60 Torch C=IPT60 Torch 1.Outside nozzle, 2.Extend tip, 1.Spacer spring, 2.Outside nozzle, 1.Double pointed spacer, 2.Outside 3.Diffuser, 4.Electrode. These are 3.Extend tip, 4.Electrode. These are nozzle, 3.Extend tip, 4.Diffuser, wear parts, among which the extend wear parts, among which the 5.Electrode.
  • Page 7: Cutting Operation Instruction

    3.2 Cutting Operation instruction On display After open the power supply,the power light is light,current meter display the preset current. Preparation Input cable connection  Every machine has been disposed a power cable which must be connected to coordinated voltage class in compliance according to input voltage of cutting machine .If cutting machine whose power voltage is 230V is connected wrong to AC 400V, that will cause components of inter-machine are burned up.
  • Page 8: Start Cutting

    3.3 Start Cutting 3.3.1 Edge cutting Touch No Touch Remarks Keep the torch vertical at the edge of the workpiece. Keep your wrist steady and ready to start cutting Pull the trigger to start the arc ,The cutting arc will initiate when the torch tip is close enough to the work Piece.
  • Page 9 3.3.3 Cutting performance Amperage Standard rule of thumb is the thicker the material the more amperage required. On thick material, set the machine to full output and vary your travel speed. On thinner material, you need to turn down the amperage and change to a lower-amperage tip to maintain a narrow kerf.
  • Page 10: Hand Torch Cutting Show

    3.4 Hand torch cutting Show Torch tip height & position ① ② ③ ④ ① The correct torch height and right angle shall be consistent with the minimum slope and equal slope of the material, so as to ensure good cutting effect and prolong the service life of consumables. ②...
  • Page 11: Trouble Shooting And Fault Finding

    4 Trouble shooting and fault finding Notes: The following operations must be performed by qualified electricians with valid certifications. Before maintenance, you are suggested to contact local distributor to verify qualification. Faults Resolvable Methods Switch indicator is on,fan is not working, ...
  • Page 12: Daily Maintenance And Checking

    5 Daily maintenance and checking 5.1 Daily maintenance  Remove dust regularly with dry compressed air. If the cutting machine is used in surroundings with heavy smoke and polluted air, it is necessary to remove dust at least one time one month. ...
  • Page 13: Cutting Problems And Resolution

    CUTTING TORCH Position Checking keys Remarks  Press the torch switch, no gas comes out. Check switch. Switch  Press the torch switch, arc cannot be Check switch. started. Extend tip,  Cutting power is reduced. Replace. Electrode 5.3 Cutting problems and resolution The phenomenon listed below may happen due to relevant accessories used, cutting material, surroundings and power supply.
  • Page 14: Attention

    6 Attention The safety notes listed in this manual is to ensure correct use of the machine and to keep you and other people from being hurt. The design and manufacture of cutting machine considers safety. Please refer to the safety warning listed in the manual to avoid accidents.
  • Page 15 read the user manual carefully to reduce such damage. This Manual contains symbols as blow, please refer to their means expressed Symbol Definition The words after this sign means there is great potential danger, which may cause major accident, damage or even death, if it is not followed. The words after this sign means there is some potential danger, which may cause hurt or property lose, if it is not followed.
  • Page 16 The magnetism created by energizing the cutting machine can have a bad effect to the pacemaker. Install, operation, check and maintain the equipment by profession personnel.   Understanding the contents of the user manual for safety. Please follow the rules below to avoid electric shock 。 ...
  • Page 17 The arc, spark, residue and noise are harmful to health, please wear protective appliance.  Eye protection against arc is recommended when cutting or supervise cutting.  Please wear preventive spectacles.  Welder’s gloves, welder’s goggles, long sleeve clothes, leather apron, and other standard protection equipment must be worn for cutting operation.
  • Page 18 Electromagnetic interference needing attention.  It may need extra preventive measures when the equipment is used in particular location.  Before the installation, please estimate the potential electromagnetism problems of the environment as follows. Upper and lower parts of the cutting equipment and other nearby power cable, control cable, signal cable and phone cable.
  • Page 19: Service Guarantee

    7 Service GUARANTEE This product is made of high quality material and great care has been taken in its manufacture.It is designed to give good performance provided it is properly operated and maintained.The product is sold subject to the understanding that if any defect in manufacture or material shall appear within 12 months from date of consumer sale,if any defect in main parts over 12 months,the warranty period is subject to country Consumer Law , Our Service will arrange for such defect to be rectified without change under the following warranty items and conditions.

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