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MQ Power WHISPERWATT DCA-220SSK Operation Manual
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MQ Power WHISPERWATT DCA-220SSK Operation Manual

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PARTS AND OPERATION MANUAL
PARTS AND OPERATION MANUAL
Table of Contents
WHISPERWATT
MQ POWER
DCA-220SSK
GENERATOR
SUNBELT
S/N3703350 to 3703363
S/N 3703854 to 3703868
(For other Serial Numbers,
refer to standard or GEER manuals)
PART LIST NO. C1875300104B
Revision #0 (06/01/01)
MULTIQUIP INC.
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
FOR
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT:
800-835-2551
FAX: 310-638-804
•
www:multiquip.com
TM

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Summary of Contents for MQ Power WHISPERWATT DCA-220SSK

  • Page 1 PARTS AND OPERATION MANUAL PARTS AND OPERATION MANUAL Table of Contents MQ POWER DCA-220SSK WHISPERWATT GENERATOR SUNBELT S/N3703350 to 3703363 S/N 3703854 to 3703868 (For other Serial Numbers, refer to standard or GEER manuals) PART LIST NO. C1875300104B Revision #0 (06/01/01) MULTIQUIP INC.
  • Page 2 Table of Contents PAGE 2 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 3 Table of Contents HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927...
  • Page 4 TABLE OF CONTENTS Here's How To Get Help ..........3 MQPower DCA 220SSK Table Of Contents ............4 AC Generator Parts Ordering Procedures .......... 5 Rules for Safe Operation .......... 6-9 Towing Safety Precaution .......... 10 Generator Assembly ..........66-69 Trailer Safety Guidelines ........
  • Page 5 Table of Contents PARTS ORDERING PROCEDURES Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: • UPS Ground •...
  • Page 6 NEVER use accessories or attachments, which are not When refueling, stop the engine and recommended by MQ Power for this equipment. Damage allow it to cool. DO NOT smoke around to the equipment and/or injury to user may result.
  • Page 7 Table of Contents RULES FOR SAFE OPERATION CAUTION: CAUTION: DO NOT touch or open any of the below mentioned components while the generator is running. Always allow sufficient time for the engine and generator to cool before performing maintenance. NEVER touch output terminals during operation. This is Radiator extremely dangerous.
  • Page 8 Table of Contents RULES FOR SAFE OPERATION B a t t e r y NEVER Run engine without air filter. Severe engine damage may occur. CAUTION: Always service air cleaner frequently to prevent carburetor Never over fill the battery with water above malfunction.
  • Page 9 Table of Contents RULES FOR SAFE OPERATION Transporting Maintenance Safety Always shutdown engine before transporting. NEVER lubricate components or attempt service on a running machine. Tighten fuel tank cap securely. Always allow the machine a proper amount of time to Drain fuel when transporting generator over long cool before servicing.
  • Page 10 Table of Contents DCA-220SSK — TOWING Towing Safety Precautions ALWAYS attach trailer's safety chain to bumper of towing vehicle. CAUTION : ALWAYS make sure the vehicle and trailer directional, Check with your county or state safety towing backup, brake, and trailer lights are connected and regulations department before towing your working properly.
  • Page 11 Table of Contents DCA-220SSK — TRAILER-SAFETY GUIDELINES CAUTION: Frame Length - This measurement is from the ball hitch to the rear bumper (reflector). ALWAYS make sure the trailer is in good Frame Width - This measurement is from fender to operating condition.
  • Page 12 Table of Contents DCA-220SSK —TRAILER-SPECIFICATIONS " 6 " 0 " 6 " 0 " 6 " 0 " 5 " 2 " 4 " 5 " 4 " 8 " 4 " 5 " 4 " 5 " 4 " 5 "...
  • Page 13 Table of Contents DCA-220SSK —TRAILER-SPECIFICATIONS c i f ) t ' " 2 X " " 0 B " X " " 5 B " X " " 5 B " " 5 B " " 5 " 2 X " "...
  • Page 14 Table of Contents DCA-220SSK — TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should be Before any brake synchronizations adjustments can be inspected the first 200 miles of operation. This will allow made, the trailer brakes should be burnished-in by applying the brake shoes and drums to seat properly.
  • Page 15 Table of Contents DCA-220SSK — TRAILER SAFETY GUIDELINES Figure 2. Electrical Brake Components Hydraulic/Air/Surge Brakes Figure 3 below displays the major hydraulic/air/surge brake Hydraulic brakes (Figure 3) should not require any special components that will require inspection and maintenance. attention with the exception of routine maintenance such Please inspect these components as required using steps as shoe and lining replacement.
  • Page 16 Table of Contents DCA-220SSK — TRAILER SAFETY GUIDELINES Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION: DO NOT attempt to repair or modify a wheel.
  • Page 17 Table of Contents DCA-220SSK — TRAILER SAFETY GUIDELINES e r i e t I . t F ) . s " 8 / " 6 " 2 / SHACKLE BOLT SNUG FIT ONLY PARTS MUST ROTATE FREELY SPRING EYE BOLT LOCKING NUTS OR COTTER PINS ARE PROVIDED TO RETAIN NUT BOLT ASSEMBLY...
  • Page 18 Table of Contents DCA-220SSK — TRAILER SAFETY GUIDELINES NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 18 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 19 Table of Contents DCA-220SSK —TRAILER-BRAKE TROUBLESHOOTING . r i l l u l i o DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01) — PAGE 19...
  • Page 20 Table of Contents DCA-220SSK —TRAILER-BRAKE TROUBLESHOOTING . y l l l i f PAGE 20 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 21 Table of Contents DCA-220SSK —OPERATION AND SAFETY DECALS Machine Safety Decals The DCA-220SSK generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages shows the decals as they appear on the machine.
  • Page 22 Table of Contents DCA-220SSK —OPERATION AND SAFETY DECALS PAGE 22 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 23 Table of Contents DCA-220SSK —OPERATION AND SAFETY DECALS DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01) — PAGE 23...
  • Page 24 Table of Contents DCA-220SSK —OPERATION AND SAFETY DECALS PAGE 24 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 25 Table of Contents DCA-220SSK SPECIFICATIONS i f i c o i t r o t i f i c o i t i v l e i f f l e a l i r o t i t c r a t h t i l a r...
  • Page 26 Generator The “Control Box” is provided with the following: Main Circuit Breaker 600 amps The MQ Power Model DCA-220SSK is a 176 kW generator Over-Current Relay that is designed as a high quality portable (requires a trailer High Idle Adjust Trimmer...
  • Page 27 Table of Contents DCA-220SSK — GENERAL INFORMATION Engine CAUTION : The DCA-220SSK is powered by a 4 cycle, water cooled, turbocharged KOMATSU Model SA6D125E-2 diesel engine. ALWAYS unplug the jacket water heater This engine is designed to meet every performance before servicing.
  • Page 28 Table of Contents DCA-220SSK — WATER SEPARATOR FILTER Water Separator Filter CAUTION: The DCA-220SSK generator is equipped with a “Water Fuel DO NOT turn the control valve while the Separator. This unit is designed to prevent dirt, rust, algae, generator is in operation. This may stop varnishes and water from entering the fuel system.
  • Page 29 Table of Contents DCA-220SSK — MAJOR COMPONENTS Figure 7. Major Components DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01) — PAGE 29...
  • Page 30 Table of Contents DCA-220SSK — DIMENSIONS (TOP AND SIDE) Figure 8a. Dimensions PAGE 30 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 31 Table of Contents DCA-220SSK — DIMENSIONS (FRONT AND REAR) Figure 8b. Dimensions DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01) — PAGE 31...
  • Page 32 Table of Contents DCA-220SSK — CONTROL PANEL Figure 9. Control Panel PAGE 32 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 33 Table of Contents DCA-220SSK — CONTROL PANEL The definitions below describe the controls and functions of engine does not engage (start) by the third attempt, the the DCA-220SSK " Control Panel "(Figure 9). engine will be shutdown by the MPEC's " Over Crank Protection"...
  • Page 34 Table of Contents DCA-220SSK — ENGINE OPERATING PANEL NO. NAME THROTTLE HANDLE TACHOMETER ENGINE WARNING DISPLAY LED OIL PRESSURE GAUGE WATER TEMPERATURE GAUGE CHARGING AMMETER FUEL LEVEL GAUGE PREHEAT LAMP PREHEAT BUTTON EMERGENCY STOP BUTTON BATTERY SWITCH Figure 11. Engine Operating Panel PAGE 34 —...
  • Page 35 Table of Contents DCA-220SSK — ENGINE OPERATING PANEL The definitions below describe the controls and functions of Oil Pressure Gauge – During normal operation this the DCA-220SSK " Engine Operating Panel "(Figure 11). gauge be should read in the “GREEN” zone. When starting the generator the oil pressure mar read a little Throttle Handle - This handle controls the speed of bit higher, but after the engine warms up the oil pressure...
  • Page 36 Table of Contents DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW OUTPUT TERMINAL FAMILIARIZATION Connecting Load Loads can be connected to the generator by the UVW Lugs or The “Output Terminal Panel” is provided with the following: the convenience receptacles. (See Figure 14). Make sure to ! Three 120/240V output receptacles, 50 amp read the operation manual before attempting to connect a load ! Two 120V input receptacles, 20 amp...
  • Page 37 Table of Contents DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW Figure 15. Output Terminal Panel NOTE Legs O and Ground are considered Bonded Grounds. DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01) — PAGE 37...
  • Page 38 Table of Contents DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW Output Terminal Panel Available Voltages Maximum Amps A wide range of voltages are available to supply load to The following table show the maximum amps the entire many different applications. Voltages may be selected by generator can provide.
  • Page 39 Table of Contents DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW How to read the output terminal gauges. The gauges and knobs on the control panel DO NOT effect the generator output. They are to help the operator observe how much power is being supplied produced at the UVWO legs.
  • Page 40 Table of Contents DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW 240/12 0V Hard Wire Hookup 480/240V Hard Wire Hookup The output terminal panel, when suppling three phase 240 The output terminal panel, when suppling single phase 120 volts, will provide one circuit available at 241 amps with any volts, will provide three legs available with 222.2 amps each two wires plus the ground.
  • Page 41 Table of Contents DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW Voltage Selector Switch- 3 Phase 480/277V Position Single Phase: 480V, 440V, or 416 Volt The following are additional voltages available when the The following connection, with the voltage selector switch voltage selector switch is in the 3 phase 480/277V locked into the 3 phase 480/277V position (See Figure 25), position.
  • Page 42 Table of Contents DCA-220SSK — INSTALLATION CAUTION : Outdoor Installation Install the generator in a location where it will not be exposed An electric shock may happen when to rain or sunshine. Make sure the generator is on secure vibrators are used. Pay close attention to level ground so it cannot slide or shift around.
  • Page 43 Table of Contents DCA-220SSK — INSTALLATION Figure 30. Typical Generator Grounding Application DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01) — PAGE 43...
  • Page 44 Table of Contents DCA-220SSK — PRE-SETUP General Inspection Prior to Operation Circuit Breakers The DCA-220SSK generator has been thoroughly inspected To protect the generator from an overload, a 3-pole, 600 amp, and accepted prior to shipment from the factory. However, main circuit breaker is provided to protect the UVW output be sure to check for damaged parts or components, or loose terminals from overload.
  • Page 45 Table of Contents DCA-220SSK — PRE-SETUP Fuel Lubrication Oil Fill the fuel tank with clean and fresh diesel fuel. DO NOT Fill the engine crankcase with lubricating oil through the filler fill the tank beyond capacity. hole, but do not overfill. Make sure the generator is level. With the dipstick inserted all the way, but without being screw Pay attention to the fuel tank capacity when replenishing into the filler hole, verify the oil level is maintained between...
  • Page 46 Table of Contents DCA-220SSK — PRE-SETUP CAUTION : Cleaning the Radiator When adding coolant or antifreeze to the The engine may overheat if the radiator fins become radiator, do not remove the radiator cap overloaded with dust or debris. Periodically clean the radiator until the unit has completely cooled.
  • Page 47 Table of Contents DCA-220SSK — PRE-SETUP CAUTION : Battery Cable Installation ALWAYS be sure the battery cables (Figure 33) are properly Inadequate battery connections may cause connected to the battery terminals as shown below. The poor starting of the generator, and create RED cable is connected to the positive terminal of the battery, other malfunctions.
  • Page 48 Table of Contents DCA-220SSK — LOAD APPLICATION Single Phase Load CAUTION: Motors and motor-driven equipment draw Always be sure to check the nameplate on the generator much greater current for starting than and equipment to insure the wattage, amperage and during operation.
  • Page 49 Table of Contents DCA-220SSK — GENERATOR START-UP PROCEDURE (MANUAL) Jacket Water Heater and Internal Battery Charger 120 WARNING: VAC Output Receptacles This generator is equipped with two 120 VAC, 20 amp output The engine's exhaust contains harmful receptacles located on the output terminal panel, page 36, emissions.
  • Page 50 Table of Contents DCA-220SSK — GENERATOR START-UP PROCEDURE (MANUAL) Figure 35. 120 VAC Accessory Receptacle/Cable 2. Once it is determined if commercial power is required, 3. Connect the negative battery cable (BLACK) to the connect the load to the UVW terminals as shown in negative post on the battery (Figure 37).
  • Page 51 Table of Contents DCA-220SSK — GENERATOR START-UP PROCEDURE (MANUAL) 4. Close all engine enclosure doors (Figure 38). 7. Place the Off/Manual/Auto switch (Figure 42) in the MANUAL position (down). Observe that the engine begins to crank. Figure 42. Off/Manual/Auto Switch (Manual) Figure 38.
  • Page 52 Table of Contents DCA-220SSK — GENERATOR START-UP PROCEDURE (MANUAL) 9. The generator's frequency meter (Figure 44) displays 12. The wattmeter (Figure 48) will indicate zero watts with the 60 cycle output frequency in HERTZ. no load applied. When a load is applied, this meter will indicate the output power of the generator with respect to the applied load.
  • Page 53 Table of Contents DCA-220SSK — GENERATOR START-UP PROCEDURE (MANUAL) 16. The tachometer (Figure 52) will indicate the speed of 20. Observe the generator's ammeter (Figure 55) and verify the engine when the generator is operating. Under normal that it reads the anticipated amount of current with operating conditions this speed should be approximately respect to the load.
  • Page 54 Table of Contents DCA-220SSK — GENERATOR START-UP PROCEDURE (AUTO) CAUTION: When starting generator in Auto mode use the "Manual Start- up" procedure except where noted (see below). Before connecting this generator to any 1. Perform steps 1 through 6 (Before Starting, page 49- building’s electrical system, a licensed 52) as outlined in the manual starting procedure.
  • Page 55 Table of Contents DCA-220SSK — GENERATOR SHUTDOWN PROCEDURE Engine Shutdown Emergency Stop To shutdown the generator use the following procedure: 1. Place both the MAIN, GFCI and LOAD circuit breakers 1. To stop the engine in the event of an emergency, PUSH to the "OFF position".
  • Page 56 Table of Contents DCA-220SSK — MAINTENANCE General Inspection Cleaning the Fuel Strainer Prior to each use, the generating set should be cleaned and Clean the fuel strainer if it contains dust or water. Remove inspected for deficiencies. Check for loose, missing or dust or water in the strainer cap and wash it in diesel.
  • Page 57 Table of Contents DCA-220SSK — MAINTENANCE To replace the water separator filter element perform the 3. Fill the unit with clean fuel, then set the lid back on top of following: the filter housing, and tighten snugly using the T-bar handle. 1.
  • Page 58 Table of Contents DCA-220SSK — GENERATOR WIRING DIAGRAM PAGE 58 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 59 Table of Contents DCA-220SSK — ENGINE WIRING DIAGRAM DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01) — PAGE 59...
  • Page 60 Table of Contents DCA-220SSK — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine Troubleshooting (Table 15) and MPEC troubleshooting (Table 16).
  • Page 61 Table of Contents DCA-220SSK — TROUBLESHOOTING (ENGINE) l i f r e t o l c t r i r i A e l c i t c . t u i n i i t c f l a i t c c a l i t u l...
  • Page 62 Table of Contents DCA-220SSK — TROUBLESHOOTING (GENERATOR/ENGINE) r e t e t t . y r s l i r a t r a t r e t e v i r a t r e t c t i c t i c a l - e r...
  • Page 63 Table of Contents DCA-220SSK — TROUBLESHOOTING (MPEC) i t u l i o l l i F l i o v e l . l e l i O t i n i a f r u l l i o .
  • Page 64 Table of Contents EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
  • Page 65 Table of Contents DCA-220SSK — SUGGESTED SPARE PARTS DCA-220SSK W/KOMATSU S6D125E-2 DIESEL ENGINE 1 to 5 Units Qty. Description 5 ..... 6125817032 ..... AIR FILTER 10 ....6003118293 ..... FUEL FILTER 10 ....6002111231 ..... OIL FILTER 5 ..... 6004111020 ..... CARTRIDGE, CORROSION RESISTOR 1 .....
  • Page 66 Table of Contents DCA-220SSK — GENERATOR ASSY. GENERATOR ASSY. PAGE 66 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 67 Table of Contents DCA-220SSK — GENERATOR ASSY. GENERATOR ASSY. PART NO PART NAME QTY. REMARKS C1110100202 ROTOR ASSY. FIELD ASSY. 0601842334 RESISTOR ........... 1..SMRK 80W 100K OHM 0601823282 RECTIFIER .......... 1..RM507C24 0018205020 HEX. SOCKET HEAD CAP SCREW 0040005000 LOCK WASHER 0041205000 PLAIN WASHER...
  • Page 68 Table of Contents DCA-220SSK — GENERATOR ASSY. GENERATOR ASSY. PAGE 68 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 69 Table of Contents DCA-220SSK — GENERATOR ASSY. GENERATOR ASSY. PART NO PART NAME QTY. REMARKS 0017106016 HEX. HEAD BOLT 0012112035 HEX. HEAD BOLT 0042512000 LOCK WASHER C1132300114 COVER, FAN 0010106030 HEX. HEAD BOLT 0041206000 PLAIN WASHER 0600815000 0605000012 RUBBER SUSPENSION 003002000 HEX.
  • Page 70 Table of Contents DCA-220SSK — CONTROL PANEL ASSY. CONTROL PANEL ASSY. PAGE 70 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 71 Table of Contents DCA-220SSK — CONTROL PANEL ASSY. CONTROL PANEL ASSY. PART NO. PART NAME QTY. REMARKS C1224000503 CONTROL PANEL C1224001603 CONTROL PANEL 0605011211 0601807622 FREQUENCY METER ........1 .... RSC80F 45 ~65HZ 200V 0601806980 AC AMMETER ..........1 .... RSS80 0 ~400A 0 ~800A 0601801040 CHANGE-OVER SWITCH ,AMMETER ..
  • Page 72 Table of Contents DCA-220SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 72 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 73 Table of Contents DCA-220SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. NO. PART NO. PART NAME QTY. REMARKS C1214002502 CONTROL BOX 0601806133 CURRENT TRANSFORMER ....3..CT5MRN 400/5A 0027106016 MACHINE SCREW 0601870410 CIRCUIT BREAKER ....... 1..S6600BWS8 550A 4-1 0601802525 HANDLE, CIRCUIT BREAKER 0601820625 AUTOMATIC VOLTAGE REGULATOR ..
  • Page 74 Table of Contents DCA-220SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 74 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 75 Table of Contents DCA-220SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. NO. PART NO. PART NAME QTY. REMARKS 0601815402 TERMINAL BOARD 0027104020 MACHINE SCREW 0601824542 RELAY ............ 2..HH62S DC24V 0027103010 MACHINE SCREW 3871824004 STOPPER, CONTROL PANEL 0041206000 PLAIN WASHER 505015300 SNAP PIN ..........
  • Page 76 Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 76 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 77 Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PART NO. PART NAME QTY. REMARKS C1925200024 ENGINE ............1 ... KOMATSU S6D125E-2 6125817032 ELEMENT, AIR CLEANER ......1 ... REPLACES 0602040156 6002111231 CARTRIDGE, FUEL FILTER ......1 ... REPLACES 0602041146 6003118293 CARTRIDGE, OIL FILTER ......
  • Page 78 Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 78 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 79 Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PART NO. PART NAME QTY. REMARKS 0265800240 DRAIN HOSE 0605515074 HOSE BAND 0132008000 PLUG, 3/4 0802081003C RESERVE TANK ..........1 ... REPLACES 0802081003 0802010900 CAP, RESERVE TANK ........1 ... REPLACES 0602010900 C1317100103 BRACKET, RESERVE TANK 0199601300...
  • Page 80 Table of Contents DCA-220SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 80 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 81 Table of Contents DCA-220SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PART NO. PART NAME QTY. REMARKS C1353100003 OPERATING PANEL 0019106016 HEX. HEAD BOLT 0602101000 BATTERY SWITCH .......... 1 ..9827300090 0021008080 MACHINE SCREW 020108060 HEX. NUT ............2 ..REPLACES 0030008000 0040008000 LOCK WASHER 031108160...
  • Page 82 Table of Contents DCA-220SSK —GOVERNOR ACTUATOR ASSY. GOVERNOR ACTUATOR ASSY. PAGE 82 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 83 Table of Contents DCA-220SSK — GOVERNOR ACTUATOR ASSY. GOVERNOR ACTUATOR ASSY. PART NO. PART NAME QTY. REMARKS DYNC11024000 ACTUATOR ............1 ..REPLACES 0602150091 DYNC182 LEVER ............. 1 ..REPLACES 0602211090 C1356200004 BRACKET, ACTUATOR 0012310030 HEX. HEAD BOLT 0010306035 HEX. HEAD BOLT 0207006000 HEX.
  • Page 84 Table of Contents DCA-220SSK —OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 84 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 85 Table of Contents DCA-220SSK —OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PART NO. PART NAME QTY. REMARKS C1231700003 SET BOARD, OUTPUT TERMINAL 0801030304 OUTPUT TERMINAL 0801830804 HEX. HEAD BOLT 0039316000 HEX. NUT 0040016000 LOCK WASHER 0041416000 PLAIN WASHER 3461860504 TERMINAL PLATE 0019108040 HEX.
  • Page 86 Table of Contents DCA-220SSK — BATTERY ASSY. BATTERY ASSY. PAGE 86 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 87 Table of Contents DCA-220SSK — BATTERY ASSY. BATTERY ASSY. PART NO. PART NAME QTY. REMARKS 0168614551 BATTERY ............2 ... 145G51 0805000804 BATTERY SHEET 0805000904 BATTERY BAND 0805002904 BATTERY BOLT 0037808000 WING NUT 0040008000 LOCK WASHER 0041208000 PLAIN WASHER C1347600004 BATTERY CABLE C1347600104 BATTERY CABLE...
  • Page 88 Table of Contents DCA-220SSK — MUFFLER ASSY. MUFFLER ASSY. PAGE 88 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 89 Table of Contents DCA-220SSK — MUFFLER ASSY. MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS C1331100702 MUFFLER 0019210025 HEX. HEAD BOLT C1334000403 EXHAUST PIPE 150115751 GASKET ............1 ... REPLACES 0602320142 C1334200304 GASKET 0010312050 HEX. HEAD BOLT 0030312000 HEX. NUT 0040012000 LOCK WASHER 031112230...
  • Page 90 Table of Contents DCA-220SSK —FUEL PIPING ASSY. FUEL PIPING ASSY. PAGE 90 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 91 Table of Contents DCA-220SSK — FUEL PIPING ASSY. FUEL PIPING ASSY. PART NO. PART NAME QTY. REMARKS C4368700104 BRACKET 0017110025 HEX. HEAD BOLT 0602022203 HOSE JOINT 0602022284 HOSE JOINT 0191302400 SUCTION HOSE 0191302600 RETURN HOSE 0605515109 HOSE BAND 0131708060 BUSHING DCA-220SSK —...
  • Page 92 Table of Contents DCA-220SSK-JACKET WATER HEATER ASSY. JACKET WATER HEATER ASSY. PAGE 92 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 93 Table of Contents DCA-220SSK-JACKET WATER HEATER ASSY. JACKET WATER HEATER ASSY. PART NO. PART NAME QTY. REMARKS SB115110000 WATER HEATER ..........1 ... REPLACES 0602014293 011206020 HEX. HEAD BOLT ........... 4 ... REPLACES 0017106020 0603307690 SOCKET, NPT1 0603306892 BUSHING, NPT1X3/8 0603306293 STREET ELBOW, 3/8 C1322700004...
  • Page 94 Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 94 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 95 Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY. PART NO. PART NAME QTY. REMARKS C1415000102 BASE C1494000104 LINING 0601851733 GROMMET C3414100004 FLOOR PANEL 011008020 HEX. HEAD BOLT ........10 ... REPLACES 0019208020 C1425000212 FRONT FRAME C1495100103 LINING 0019210025 HEX. HEAD BOLT C1425200004 COVER, FRONT FRAME 8175924104...
  • Page 96 Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 96 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 97 Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY. PART NO. PART NAME QTY. REMARKS C1444200103 DOOR, REAR FRAME 8175143303 DOOR, REAR FRAME 8225147004 WINDOW PLATE 020106050 HEX. NUT ............ 12 ... REPLACES 0037906000 B9114500104 DOOR POCKET 0207006000 HEX. NUT B9114000102 DOOR HANDLE 0021806016...
  • Page 98 Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 98 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 99 Table of Contents DCA-220SSK — ENCLOSURE ASSY. PART NO. PART NAME QTY. REMARKS 011008020 HEX. HEAD BOLT ........40 ... REPLACES 0019208020 0042308000 LOCK WASHER 0047008022 PLAIN WASHER C1454202502 SPLASHER PANEL 0019108065 HEX.HEAD BOLT 0042308000 LOCK WASHER 0047008022 PLAIN WASHER C1455000103 SIDE DOOR C1495400004...
  • Page 100 Table of Contents DCA-220SSK-RUBBER SEAL ASSY. RUBBER SEALS ASSY. PAGE 100 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 101 Table of Contents DCA-220SSK-RUBBER SEAL ASSY. RUBBER SEALS ASSY. PART NO. PART NAME QTY. REMARKS 0228901250 RUBBER SEAL 0228901010 RUBBER SEAL 0228900650 RUBBER SEAL 0228901050 RUBBER SEAL 0228901280 RUBBER SEAL 0229200950 RUBBER SEAL 0229201300 RUBBER SEAL 0221200760 RUBBER SEAL 0228801100 RUBBER SEAL 0229201200 RUBBER SEAL...
  • Page 102 Table of Contents DCA-220SSK-DECALS ASSY. DECALS ASSY. PAGE 102 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 103 Table of Contents DCA-220SSK-DECALS ASSY. DECALS ASSY. PART NO. PART NAME QTY. REMARKS C1552000403 DECAL; HANDLING PROCEDURES ........1.... C15200040 B1552000103 DECAL; CAUTION ............... 2.... B15200010 CONTROL BOX GROUP 0800520100 DECAL; ON-OFF ..............1.... AT 202 0800520904 PLATE; AMMETER CHANGE- OVER SWITCH ....1.... N2438 0800520814 PLATE;...
  • Page 104 Table of Contents DCA-220SSK-DECALS ASSY. DECALS ASSY. PAGE 104 — DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01)
  • Page 105 Table of Contents DCA-220SSK-DECALS ASSY. DECALS ASSY. PART NO. PART NAME QTY. REMARKS BATTERY GROUP 0800689404 DECAL; + ................1.... S2090 0800689504 DECAL; - ................1.... S2091 C9595300004 DECAL; CAUTION ............... 1.... C90530000 MUFFLER GROUP B9504200004 DECAL; WARNING ENGINE EXHAUST ......1.... B90420000 FUEL PIPING GROUP 0800688404 DECAL;...
  • Page 106 Table of Contents TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1, 2000 PAYMENT TERMS Freight is at the sender’s expense. All PRICING AND REBATES parts must be returned freight prepaid to Terms of payment for parts are net 10 days. Prices are subject to change without prior Multiquip’s designated receiving point.
  • Page 107 NOTE PAGE DCA-220SSK — PARTS AND OPERATION MANUAL (SUNBELT)— REV. #0 (06/01/01) — PAGE 107...
  • Page 108 PARTS AND OPERATION MANUAL Table of Contents HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN...