TCT Mobile B10C/OT-565 Repair Document
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TCT Mobile B10C/OT-565 Repair Document

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B10C/OT-565(A) Repair Document
Repair Document
Note: this manual is non-contractual and TCT Mobile phone can modify without prior notice the
characteristics of described equipments.
ED
1.0
All right reserved. Passing on and copying of this document, use and communication are not permitted
without authorization
B10C/OT-565
B10C Level 2 Repair Document
1/26

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Summary of Contents for TCT Mobile B10C/OT-565

  • Page 1 B10C/OT-565(A) Repair Document Repair Document B10C/OT-565 Note: this manual is non-contractual and TCT Mobile phone can modify without prior notice the characteristics of described equipments. B10C Level 2 Repair Document 1/26 All right reserved. Passing on and copying of this document, use and communication are not permitted...
  • Page 2 B10C/OT-565(A) Repair Document HISTORY Date Version Author Comments 2010-6-25 Rao Lihong The first create 2010-07-07 Frank Tu Release Function Name Date Signature Written by Frank Verified by Approved by B10C Level 2 Repair Document 2/26 All right reserved. Passing on and copying of this document, use and communication are not permitted...

  • Page 3: Table Of Contents

    B10C/OT-565(A) Repair Document CONTENT 1. LEVEL 2 REPAIR PROCESS ..................4   2. VISUAL INSPECTION AND WARRANTY CHECK ............ 5   2.1 Warranty Check ......................5   2.2 Pretest ........................5   3. CLONING TOOL ......................8   4. SAV TEST TOOL (STT) ....................8  ...

  • Page 4: Level 2 Repair Process

    B10C/OT-565(A) Repair Document 1. LEVEL 2 REPAIR PROCESS Start Visual inspection Warranty check Pretest & Faulty confirmation Data Cloning SW Upgrading Function Test Disassembly L2 repair Retest Board replacing Reassembly Retest Restore the user information Record in BIG The End...

  • Page 5: Visual Inspection And Warranty Check

    B10C/OT-565(A) Repair Document 2. VISUAL INSPECTION AND WARRANTY CHECK 2.1 Warranty Check Warranty confirmation of L1: IMEI sticker check: 1) The IMEI number MUST be the same with the one on the IMEI sticker. If not, it’s out of warranty policy 2) IMEI label should NOT be removed/ scratch or unreadable/ not approved or provided by Alcatel.
  • Page 6 B10C/OT-565(A) Repair Document Check Traceability Information： Screen display the traceability information. If they are all right, press Pass to continue. LCD display test: The patterns are displayed on the main screen from "COLOR" pattern, "BLACK" pattern, "CHECKER" pattern, "GREY CHART" pattern, "WHITE" pattern, "MENU" pattern, "MacBeth"...
  • Page 7 B10C/OT-565(A) Repair Document The default frequency is 103.6MHz (1036) Press "Enter" key to listen the radio. The input frequency number should be 4 digits. Delete the digit by pressing "LEFT" key. The range of frequency is from 0875 to 1080.

  • Page 8: Cloning Tool

    B10C/OT-565(A) Repair Document 3. CLONING TOOL (TO be updated) Find cloning tool on MLDC as below detail location: Install the cloning tool in your computer. Follow the user manual on MLDC to upgrade the mobile. 4. SAV TEST TOOL (STT) Find STT on MLDC as below detail location: Install the cloning tool in your computer.

  • Page 9: Local Downloading

    B10C/OT-565(A) Repair Document 6. LOCAL DOWNLOADING HDT is a tool for local software downloading in RSH. There is no need of internet connection in the downloading progress. Notice: from OT-565 product, common MTK bench is used on HDT. This bench supports 3 channels downloading in one time.
  • Page 10 B10C/OT-565(A) Repair Document Power supply to the 12V connector; and connect to the computer with USB cable; Turn on the +12V switch, and +12V light turn red; Channel switch To power supply To computer Create the folder “B10C” under C:\HDTE10\IMEI\Delivery, and put IMEI file on it;...

  • Page 11: Disassembly And Reassembly Of Ot-565

    B10C/OT-565(A) Repair Document 7. DISASSEMBLY and REASSEMBLY of OT-565 7.1 ESD Safety Please wear static loop or static glove 7.2 Disassembly tools You may use the following tools during the disassembly and reassembly procedure: Plastic Wedge Screw driver Tweezers Soldering iron...
  • Page 12 B10C/OT-565(A) Repair Document Step3: Separate the furnished frame and main PBCA. Step 4: Take off the main FPC connector 8, separate main PBCA from the furnished keypad casing Step 5: Remove keypad from keypad casing B10C Level 2 Repair Document 12/26 All right reserved.
  • Page 13 B10C/OT-565(A) Repair Document Step 6: Remove left and right cap, take off the two screws below of them Step 7: Use knife to remove main LCD lens Step 8: Use Plastic Wedge to break the front case and back case then remove the back casing as below picture showed...
  • Page 14 B10C/OT-565(A) Repair Document Step 9: Turn over the flip PBCA, remove the connector 9, and then take off the LCD module and camera module Step 10: Use Tweezers push the hinge stopper into the house, then separate the front casing and furnished keypad...
  • Page 15 B10C/OT-565(A) Repair Document Step 12: Remove the following components from main PCBA with hot wind gun. 1-speaker 2-battery connector 3-SIM connector 4-RF connector 5-USB connector 6, 7, 8, 9, 10, 11, 12-LED 12-vibrator 13-receiver Disassembly Notice: B10C Level 2 Repair Document 15/26 All right reserved.

  • Page 16: Reassembly Process

    B10C/OT-565(A) Repair Document Put all the spare parts on right position (don’t let all spare parts mixed and put on the clean place to avoid vitiated or stained for each spare part) after disassembly. When taking apart of LCD and key film, take care not to dirty or damage it.

  • Page 17: Disassembly Process Evaluation

    B10C/OT-565(A) Repair Document 4) Lock the four screws and place the LCD lens and the right and left caps. 7.5 Disassembly process evaluation We list the OT-565 parts disassembly time, technique levels and disassembly methods as below, for technique levels, Class 1 signifies easy to disassembly, Class 2 signifies normal to disassembly and Class 3 signifies hard to disassembly.
  • Page 18 B10C/OT-565(A) Repair Document Time for Jigs for Difficulty spare part Remark disassembly disassembly Class screw screwdriver Class 1 Battery cover & side key Plastic Wedge Class 1 Main PCBA & keypad Class 1 Keypad casing with screws screwdriver Class 1...

  • Page 19: Disassembly Complete

    B10C/OT-565(A) Repair Document Plastic parts are easily battery connector hot wind gun Class 3 damaged during heating Plastic parts are easily SIM connector hot wind gun Class 3 damaged during heating RF connector hot wind gun Class 2 Plastic parts are easily...

  • Page 20: Level 2 Repair

    B10C/OT-565(A) Repair Document 8. LEVEL 2 REPAIR This chapter describes the LEVEL 2 repairs that can be done without any diagnostic equipment. Problem description Action And Solution Charging 1.Check voltage of the battery: if 0V, charge some minutes and check the charge indicator;...

  • Page 21: Stickers

    B10C/OT-565(A) Repair Document tweezers and wedge etc.), besides technicians must put on static gloves, fingertips or wear static loop during the whole process of components exchange! 11. STICKERS Find below the specification concerning the stickers for OT-565 products. This sticker must be re-printed when the board is changed or upgraded .If the sticker is damaged, the mobile must be excluded of manufacturer warranty.

  • Page 22: Final Test

    B10C/OT-565(A) Repair Document 12. FINAL TEST 12.1 Function Test During the function test, the following items must be checked and validated. Cosmetic aspect of the handset, the Software Technical sticker state on the Board Switch on the handset Default welcome message Press *#2886# on the idle screen to start the auto test (refer to the “Pretest”...
  • Page 23 B10C/OT-565(A) Repair Document Measurements Channels Power Tol.min Tol.max Conditions levels Connection Mobile None None Radiated meas Call base from mobile None None Radiated meas Power level measurements 22 dBm 28 dBm Radiated meas Power level measurement 31 dBm 35 dBm...
  • Page 24 B10C/OT-565(A) Repair Document RX Level (BS power 513* Radiated meas level : -65dBm) Keyboard test (1) Power level measurements 880* 25 dBm 35 dBm Radiated meas Peak Phase error 880* 0° 20° Radiated meas measurements RMS Phase error 880* 0°...

  • Page 25: Appendix 1 Tools And Equipments For L2 Repair Center

    B10C/OT-565(A) Repair Document APPENDIX 1 Tools and Equipments for L2 Repair Center Repair Tools and Downloading Tools: Plastic Stick Tweezers Hot wind gun Soldering iron Camera Jig Screwdriver (TORX6) Knife Other Mandatory Equipments Final test kit (charger, batteries, Back covers)

  • Page 26: Appendix 2 Packaging Requirements

    B10C/OT-565(A) Repair Document APPENDIX 2 Packaging Requirements PCBA shipment requirement: 1) Against Electro-Static. 2) Avoid PCBA are laid to overlap each other. 3) Against press outside package. Solution 1: Each PCBA is packaged by shielding bag, put each PCBA into each cave of the carton (see picture below).

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