Weidmüller IE-CL240W-PP-BASE Operating Instructions Manual

Freecon contactless power
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Operating instructions
FreeCon Contactless Power
Contactless power transmission
IE-CL240W-PP-BASE
IE-CL240W-PP-REMOTE
1547440000
1547450000

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Summary of Contents for Weidmüller IE-CL240W-PP-BASE

  • Page 1 Operating instructions FreeCon Contactless Power Contactless power transmission IE-CL240W-PP-BASE 1547440000 IE-CL240W-PP-REMOTE 1547450000...
  • Page 2 Technical service: freecon.contactless@weidmueller.com Weidmüller Interface GmbH & Co. KG Klingenbergstraße 16 32758 Detmold, Germany T +49 (0) 5231 14-0 F +49 (0) 5231 14-292083 info@weidmueller.com www.weidmueller.com Copyright © 2016 Weidmüller Interface GmbH & Co. KG 2002150000/03/06.2017...
  • Page 3: Table Of Contents

    Contents Safety......................4 1.1 General safety notifications ..............4 1.2 Intended use .................... 4 1.3 Conformity with EU directives..............4 Product description ................5 2.1 Device description ................... 5 2.2 Functional description ................5 2.3 Usage possibilities ................... 6 2.4 Dimensions ....................7 2.5 Included in delivery ..................
  • Page 4: Safety

    1 Safety 1.1 General safety notifications 1.2 Intended use – Work on the FreeCon product may only The FreeCon Contactless power system be performed by qualified electricians is designed to provide a contactless elec- with the support of trained persons. As tromagnetic connection in an industrial a result of their professional training environment.
  • Page 5: Product Description

    2 Product description 2.1 Device description The FreeCon Contactless power system (FCP system) consists of a base and at least one remote. Device overview 2.2 Functional description 1 Base (transmitter) 2 Remote (receiver) The base with a connected power source transmits electric power to the remote to 3 Marker (stuck on) which a load is connected.
  • Page 6: Usage Possibilities

    2.3 Usage possibilities The sum of air gap and centre offset must not exceed 5 mm! ∑ max. 5 mm Linear approximation, frontal Linear approximation, side max. 5° Rotating approximation, frontal The best efficiency is achieved with as Maximum permissible distance or offset small an air gap as possible and minimal centre offset.
  • Page 7: Dimensions

    2.4 Dimensions 44 mm 100 mm Dimensions 2.7 Type plate 2.5 Included in delivery – IE-CL240W-PP-BASE (Order No. 1547440000) Type: FreeCon Contactless Power Name: IE-CL240W-PP-BASE Base with protective cap for transport- Art.No.: 1547440000 HW-Rev.: ing on PushPull Powerport, operating Made in Germany...
  • Page 8: Installation And Connections

    3 Installation and connections The best efficiency is achieved with as WARNING small an air gap as possible and low cen- tre offset. Possible danger to life! ► Disconnect the power sup- Depending on the application (power/air ply and secure it against gap/ambient temperature) the installa- being switched on again.
  • Page 9: Earthing

    3.3 Earthing – The plug-in connector IE-PS-VAPM-5P-2.5 (accessories) is As an option, the FCP system can be designed for the range 0.75 ... 2.5 mm². earthed via an M4 bolt with a toothed washer using the particular blind hole on the housing side with the power connec- tion.
  • Page 10: Pin Assignment For Power Connector

    3.4 Pin assignment for power connector Base Remote 24 V DC (US1+) 24 V DC (US1+) 0 V DC (US1-) 0 V DC (US1-) CMD; command from PLC (optional) STAT; status to PLC (optional) Functional earth (FE) Functional earth (FE) Base Remote 24 V DC...
  • Page 11 Pin 3: Switching function Function Pin 3 (Base) Description Comment CMD-1 24 V Power transmission enabled if a This state also applies if Pin 4 is valid remote is detected. not connected. CMD-2 Power transmission disabled „Pin must be set from external to “Low”.
  • Page 12 The following diagram shows the signals of Pins 3 and 4 if these are interconnect- ed and triggered, as well as the output voltage of the remote. Pin 4 STAT-3 STAT-2 STAT-1 STAT-2 STAT-3 24 V „STAT“ Base CMD -2 Pin 3 CMD -1 CMD -2...
  • Page 13: Status Indicators And Maintenance

    4 Status indicators and maintenance 4.1 LED indicators There is a status LED on each FCP ele- ment next to the PushPull Powerport. Status LED Status LED on the base Status LED Meaning Recommended action Flashes green Input voltage OK, no remote coupled (STAT-3) Flashes green Remote is repeatedly coupled and decoupled Reduce centre offset between base and...
  • Page 14: Maintenance

    4.2 Maintenance Clean the surfaces of the FCP elements with a dry or moist cloth. Do not use clean- ing agents that contain acetone. 2002150000/03/06.2017...
  • Page 15: Technical Data

    5 Technical data Electrical data Input voltage 21.6…26.4 V DC (24 V DC ±10 %) Output voltage 19.2…28.8 V DC (24 V DC ±20 %) No-load current, base Approx. 40 mA (without remote) Approx. 260 mA (remote without load) Power connection PushPull Power plug-in connector (as per PROFINET specification) Reverse polarity protection...
  • Page 16 Standards / approvals In preparation EMC / Emissions EN 61000-6-4, Class A (09/2011) EMC / Electrostatic discharge immunity EN 61000-4-2, Criteria B (12/2009) EMC / Radiated, radio-frequency, electromagnetic field EN 61000-4-3, Criteria A (04/2011) immunity EMC / Electrical fast transient/burst immunity EN 61000-4-4, Criteria A (04/2013) EMC / Surge immunity EN 61000-4-5, Criteria B (06/2007)
  • Page 17 Annex Derating The derating curve shows the depend- ence of the current strength on the air gap and ambient temperature if the centre offset is 0 mm. With a centre offset >0 mm the permissible air gap or the transmissi- ble power is reduced.
  • Page 18 Dependence of efficiency on air gap or load current Efficiency [%] 6 A load current 2 A 6 load current Air gap [mm] Efficiency dependent on air gap (24 V DC, 15 °C) Efficiency [%] Air gap 0.5 mm Air gap 3.5 mm Load current [A] Efficiency dependent on load current (24 V DC, 15 °C) 2002150000/03/06.2017...
  • Page 19 2002150000/03/06.2017...
  • Page 20 Weidmüller Interface GmbH & Co. KG Klingenbergstraße 16 32758 Detmold, Germany T +49 (0) 5231 14-0 F +49 (0) 5231 14-292083 info@weidmueller.com 2002150000/03/06.2017 www.weidmueller.com...

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