Crown Micro ELEGO-6KW-IP65 User Manual
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Crown Micro ELEGO-6KW-IP65 User Manual

Hybrid wp 6kw inverter / charger
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USER MANUAL
Hybrid WP 6KW
INVERTER / CHARGER
Version: 1.0

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Questions and answers

javaid Nasir
February 6, 2025

mu question is that on the grid voltage of 250 inverter stop exporting to green meter plz tell me setting 34 best option

0
1 comments:
Mr. Anderson
February 10, 2025

The best setting for option 34 on the Crown Micro ELEGO-6KW-IP65 inverter to continue exporting to the green meter when the grid voltage is 250V should be within the "Feed-in Grid Voltage Range." According to the manual, the acceptable voltage range for grid feed-in varies by region:

- India regulation: 195.5~253 VAC
- Germany regulation: 184~264.5 VAC
- South America regulation: 184~264.5 VAC

Since 250V is within all these ranges, the inverter should continue exporting power without issue. The setting for option 34 should allow feed-in to the grid, ensuring that solar energy can be exported.

This answer is automatically generated

0
Sagheer
March 10, 2025

I want to reset my password and username which would I forget or missed

0

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Summary of Contents for Crown Micro ELEGO-6KW-IP65

  • Page 1 USER MANUAL Hybrid WP 6KW INVERTER / CHARGER Version: 1.0...

  • Page 2: Table Of Contents

    Table Of Contents ABOUT THIS MANUAL ............................. 1 Purpose ................................1 Scope ................................1 SAFETY INSTRUCTIONS ..........................1 INTRODUCTION ............................... 2 Product Overview ............................. 3 INSTALLATION ..............................4 Unpacking and Inspection..........................4 Preparation ..............................4 Installing the Unit ............................. 4 Battery Connection ............................

  • Page 3: About This Manual

    ABOUT THIS MANUAL Purpose This manual describes the assembly, installation, operation and troubleshooting of this unit. Please read this manual carefully before installations and operations. Keep this manual for future reference. Scope This manual provides safety and installation guidelines as well as information on tools and wiring. SAFETY INSTRUCTIONS WARNING: This chapter contains important safety and operating instructions.

  • Page 4: Introduction

    INTRODUCTION This hybrid PV inverter can provide power to connected loads by utilizing PV power, utility power and battery power. Hybrid inverter Distribution Box PV module Electric grids Load Battery Figure 1 Basic hybrid PV System Overview Depending on different power situations, this hybrid inverter is designed to generate continuous power from PV solar modules (solar panels), battery, and the utility.

  • Page 5: Product Overview

    Product Overview NOTE: For parallel model installation and operation, please check separate parallel installation guide for the details. 1. PV connectors 2. AC Grid connectors 3. Battery connectors 4. AC output connectors (Load connection) 5. Sharing current ports & external sensor ports 6.

  • Page 6: Installation

    INSTALLATION Unpacking and Inspection Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should have received the following items inside of package: Software CD Inverter unit Manual RS-232 cable Parallel communication cable Current sharing cable Fixing screws Mounting plate Preparation...
  • Page 7 Be sure to keep other objects and surfaces as shown in the diagram to guarantee sufficient heat dissipation  and have enough space for removing wires. For proper air ventilation to dissipate heat, allow a clearance of approx. 50cm to the side and approx. ...

  • Page 8: Battery Connection

    Battery Torque Model Wire Size Amperage Capacity Value ELEGO-6KW-IP65 104/125A 200AH 1*2AWG 2~3 Nm Please follow the below steps to implement battery connection: 1. Remove insulation sleeve 7mm for two conductors. 2. Insert battery wires according to polarities indicated on the terminal block and tighten the terminal screws.

  • Page 9: Ac Input/Output Connection

    Suggested cable requirement for AC wires Model Gauge Torque Value ELEGO-6KW-IP65 10 AWG 1.2~ 1.6 Nm Please follow below steps to implement AC input/output connection: 1. Before making AC input/output connection, be sure to open DC protector or disconnector first.
  • Page 10 4. This inverter is equipped with dual-output. There are two outputs: AC output 1 and AC output 2. It’s set up through LCD program or monitoring software to turn on and off the second output. Refer to “LCD setting” section for the details. Insert AC output wires according to polarities indicated on terminal block and tighten terminal screws.

  • Page 11: Pv Connection

    To reduce risk of injury, please use the proper recommended cable size as below. Model Typical Amperage Cable Size Torque ELEGO-6KW-IP65 27A/30A 8AWG 2.0~2.4Nm PV Module Selection: When selecting proper PV modules, please be sure to consider below parameters: 1.

  • Page 12: Communication Connection

    Communication Connection Please use the supplied communication cable to connect to the inverter and PC. Follow the below procedure to connect communication wiring. Insert bundled CD into a computer and follow the on-screen instructions to install the monitoring software. For the detailed software operation, please check the user manual of the software inside of a CD.

  • Page 13: Dry Contact Signal

    Dry Contact Signal There is one dry contact (3A/250VAC) available on the rear panel. It could be used to deliver signal to external device when battery voltage reaches warning level. Unit Status Condition Dry contact port: NC & C NO & C Power Off Unit is off and no output is powered.

  • Page 14: Operation

    OPERATION Operation and Display Panel The operation LCD panel, shown in the chart below, includes four touchable function keys and a LCD display to indicate the operating status and input/output power information. LCD Display Touchable function keys Touchable Function Keys Function Key Description To exit the setting...
  • Page 15 Icon Function description Input Source Information Indicates the AC input voltage and frequency. Indicates the PV voltage, current and power. Indicates the battery voltage, charging stage, configured battery parameters, charging or discharging current. Configuration Program and Fault Information Indicates the setting programs. Indicates the warning and fault codes.
  • Page 16 1.85V/cell ~ 1.933V/cell 1.933V/cell ~ 2.017V/cell > 2.017V/cell < 1.892V/cell 1.892V/cell ~ 1.975V/cell Load < 50% 1.975V/cell ~ 2.058V/cell > 2.058V/cell Load Information Indicates overload. Indicates the load level by 0-24%, 25-49%, 50-74% and 75-100%. 0%~24% 25%~49% 50%~74% 75%~100% Charger Source Priority Setting Display Indicates setting program 10 “Charger source priority”...
  • Page 17 Indicates unit connects to the PV panel. Indicates battery type. Indicates parallel operation is working. Indicates unit alarm is disabled. Indicates Wi-Fi transmission is working. Indicates USB disk is connected.

  • Page 18: Lcd Setting

    LCD Setting After pressing and holding “UP” and ”DOWN” buttons for 1.5 seconds, the unit will enter setting mode. Press “UP” or “DOWN” button to select setting programs. And then, press “ENTER” button to confirm the selection or ESC button to exit. Program Description Selectable option...
  • Page 19 240Vac 50Hz (default) 60Hz Output frequency Charge battery first Solar energy provides power to charge (default) battery as first priority. Solar supply priority Power the loads first Solar energy provides power to the loads as first priority. Bypass disable Bypass enable (default) Overload bypass: When enabled, the unit will...
  • Page 20 Solar energy will be the only charger source no matter utility is available or not. Maximum charging 60A (default) For ELEGO-6KW-IP65 model, setting current: range is from 10A to 120A. To configure total Increment of each click is 10A. charging current for solar and utility chargers.
  • Page 21 WECO battery If selected, programs of 11, 17, 18, 19 and 20 will be auto-configured per battery supplier recommended. No need for further adjustment. Programs of 20 and 21 parameters refer to SOC of battery. Soltaro battery If selected, programs of 11, 17, 18 and 19 will be automatically set up.
  • Page 22 Battery fully charged The setting range is from 48V to 58V and increment of each click is 1V. Default setting: 54V Battery stop charging voltage when grid is available 15% (default) If “WECO battery” is selected in program 14, this parameter will refer to the SOC of battery and adjustable from 15 to 100%.
  • Page 23 Single: This inverter is used Parallel: This inverter is operated in in single phase application. parallel system. L1 phase The inverter is operated in L1 phase in 3-phase application. AC output mode *This setting is only available when the inverter is in standby L2 phase The inverter is operated in L2 phase in mode (Switch off).
  • Page 24 India(Default) If selected, acceptable feed-in grid voltage range will be 195.5~253VAC. Acceptable feed-in grid frequency range will be 49~51Hz. Germany If selected, acceptable feed-in grid voltage range will be 184~264.5VAC. Set country customized Acceptable feed-in grid frequency regulations range will be 47.5~51.5Hz. South America If selected, acceptable feed-in grid voltage range will be 184~264.5VAC.
  • Page 25 00:00 (Default) Setting range is from 00:00 to 23:00. Increment of each click is 1 hour. Scheduled time for AC Within scheduled on/off time setting output 2 on in program 62 and 63, 2nd AC output will be turn off based on the setting value in program 60 or 61.

  • Page 26: Display Setting

    Display Setting The LCD display information will be switched in turns by pressing “ ” or “ ” key. The selectable information is switched as the following table in order. Selectable information LCD display Input Voltage=230V, Input frequency=50Hz Utility voltage/ Utility frequency PV1 voltage=180V, PV1 current=8.0A, PV1 power=1440W PV voltage/ PV...
  • Page 27 Selectable information LCD display Battery voltage=54.0V, Floating charging voltage=54.0V, Charging current=7.8A Battery voltage, charging stage/ Configured battery Battery voltage=50.0V, Low DC cut-off voltage=42.0V, Discharging parameters/ Charging current=10A or discharging current Default Display Screen L1 output voltage=230V, L1 output frequency=50Hz L1 output voltage/output frequency, L2 output voltage/output...
  • Page 28 Selectable information LCD display Total load in VA=2.0KVA, L1 output frequency=50Hz L1 output voltage/output frequency, L2 output voltage/output Total load in Watt=1.9KW, L1 output frequency=50Hz frequency, load in VA, load in Watt switch every 5 second Default Display Screen Real date 2020-08-18. Real date.
  • Page 29 Selectable information LCD display PV energy generated today =8Wh. PV energy generated today PV energy generated this month = 8kWh. PV energy generated this month PV energy generated this year = 108kWh, PV energy generated this year Total PV energy generation = 108kWh. Total PV energy generation...

  • Page 30: Operating Mode Description

    Selectable information LCD display Main CPU version 00050.72. Main CPU version checking. Secondary CPU version 00022.01. Secondary CPU version checking. Operating Mode Description Operating mode Behaviors LCD display Battery is charged by PV energy. Standby mode Note: *Standby mode: The inverter is not turned on yet but at this time, the inverter can No output power, solar...
  • Page 31 Utility charges battery and provides power to load. PV energy, battery power and utility provide power to load. Output power from Line mode utility. Charger PV energy and utility charge battery, and utility available provides power to load. PV energy charges battery, utility and PV energy provide power to the load.
  • Page 32 PV energy charges battery, PV energy provides power to the load and feeds remaining energy to the grid. PV energy and battery energy supply power to the load. PV energy charges battery and provides power to the load. Output power from Battery mode battery or PV Battery provides power to the load.
  • Page 33 PV provides power to the load. Only PV mode Output power from PV No charging. Fault mode Note: No output, no *Fault mode: Errors are caused by inside circuit error charging. or external reasons such as over temperature, output short circuited and so on. Warning Indicator Warning Code Warning Event...
  • Page 34 Faults Reference Code Fault Code Fault Event Icon on Fan is locked. Over temperature Battery voltage is too high. Output is short circuited. Output voltage is abnormal. Overload time out. Bus voltage is too high. Bus soft start failure. PV current is over. PV voltage is over.

  • Page 35: Specifications

    SPECIFICATIONS MODEL ELEGO-6KW-IP65 RATED OUPUT POWER 6000W PV INPUT (DC) Max. PV Power 6500W Max. PV Array Open Circuit Voltage 550 VDC MPPT Range @ Operating Voltage 120 VDC~450 VDC Max. PV Array Short Circuit Current Number of MPP Tracker...

  • Page 36: Trouble Shooting

    TROUBLE SHOOTING Problem LCD/LED/Buzzer Explanation / Possible cause What to do Unit shuts down LCD/LEDs and buzzer automatically will be active for 3 The battery voltage is too low 1. Re-charge battery. during startup seconds and then (<1.91V/Cell) 2. Replace battery. process.

  • Page 37: Appendix I: Parallel Function

    ELEGO-6KW-IP65 is 54KW/54KVA. 2. Maximum nine units work together to support three-phase equipment. Seven units support one phase maximum. For ELEGO-6KW-IP65 model, the supported maximum output power is 54KW/54KVA and one phase can be up to 42KW/42KVA. 2. Mounting the Unit When installing multiple units, please follow below chart.
  • Page 38 Recommended breaker specification of battery for each inverter: Model 1 unit* ELEGO-6KW-IP65 140A/70VDC *If you want to use only one breaker at the battery side for the whole system, the rating of the breaker should be X times current of 1 unit. “X” indicates the number of inverters connected in parallel.
  • Page 39 3-1. Parallel Operation in Single phase Two inverters in parallel: Power Connection Load Communication Connection...
  • Page 40 Three inverters in parallel: Power Connection Load Communication Connection Four inverters in parallel: Power Connection Load...
  • Page 41 Communication Connection Five inverters in parallel: Power Connection Load Communication Connection Six inverters in parallel: Power Connection Load Communication Connection...
  • Page 42 Seven to nine inverters in parallel: Power Connection Load Communication Connection Seven inverters in parallel  Eight inverters in parallel  Nine inverters in parallel  3-2. Support 3-phase equipment Three inverters in each phase: Power Connection Load Communication Connection...
  • Page 43 Three inverters in one phase, three inverters in second phase and two inverter for the third phase: Power Connection Load Communication Connection Three inverters in one phase, two inverters in second phase and two inverters for the third phase: Power Connection Load Communication Connection...
  • Page 44 Two inverters in each phase: Power Connection Load Communication Connection Four inverters in one phase and one inverter for the other two phases: Power Connection Load Communication Connection...
  • Page 45 Three inverters in one phase, two inverters in second phase and one inverter for the third phase: Power Connection Load Communication Connection Three inverters in one phase and only one inverter for the remaining two phases: Power Connection Load Load Communication Connection...
  • Page 46 Two inverters in two phases and only one inverter for the remaining phase: Power Connection Load Communication Connection Two inverters in one phase and only one inverter for the remaining phases: Power Connection Load Communication Connection...
  • Page 47 One inverter in each phase: Power Connection Load Communication Connection WARNING: Do not connect the current sharing cable between the inverters which are in different phases. Otherwise, it may damage the inverters. 4. PV Connection Please refer to user manual of single unit for PV Connection. CAUTION: Each inverter should connect to PV modules separately.
  • Page 48 6. LCD Setting and Display Setting Program: Program Description Selectable option Single: When the units are used in parallel with single phase, please select “PAL” in program 28. It is required to have at least 3 inverters Parallel: or maximum 9 inverters to support three-phase equipment.
  • Page 49 Fault code display: Fault Code Fault Event Icon on Power feedback protection Firmware version inconsistent Current sharing fault CAN fault Host loss Synchronization loss Battery voltage detected different AC input voltage and frequency detected different AC output current unbalance AC output mode setting is different Code Reference: Code Description...
  • Page 50 7. Commissioning Parallel in single phase Step 1: Check the following requirements before commissioning: Correct wire connection  Ensure all breakers in Line wires of load side are open and each Neutral wires of each unit are connected  together. Step 2: Turn on each unit and set “PAL”...
  • Page 51 in line mode. LCD display in L1-phase unit LCD display in L2-phase unit LCD display in L3-phase unit Step 5: If there is no more fault alarm, the system to support 3-phase equipment is completely installed. Step 6: Please switch on all breakers of Line wires in load side. This system will start to provide power to the load.

  • Page 52: Appendix Ii: Bms Communication Installation

    Appendix II: BMS Communication Installation 1. Introduction If connecting to lithium battery, it is recommended to purchase a custom-made RJ45 communication cable. Please check with your dealer or integrator for details. This custom-made RJ45 communication cable delivers information and signal between lithium battery and the inverter.
  • Page 53 PYLONTECH Dip Switch: There are 4 Dip Switches that sets different baud rate and battery group address. If switch position is turned to the “OFF” position, it means “0”. If switch position is turned to the “ON” position, it means “1”. Dip 1 is “ON”...
  • Page 54 Step 2: Use supplied RJ45 cable (from battery module package) to connect inverter and Lithium battery. * For multiple battery connection, please check battery manual for the details. Note for parallel system: 1. Only support common battery installation. 2. Use custom-made RJ45 cable to connect any inverter (no need to connect to a specific inverter) and Lithium battery.
  • Page 55 Step 5: Turn on the inverter. Step 6. Be sure to select battery type as “LIB” in LCD program 5. If communication between the inverter and battery is successful, the battery icon on LCD display will flash. Generally speaking, it will take longer than 1 minute to establish communication. PYLONTECH After configuration, please set up LCD panel in inverter and make wiring connection to Lithium battery as the following steps.
  • Page 56 Step 5. Be sure to select battery type as “PYL” in LCD program 14. WECO Step 1. Use custom-made RJ45 cable to connect inverter and Lithium battery. Note for parallel system: 1. Only support common battery installation. 2. Use custom-made RJ45 cable to connect any inverter (no need to connect to a specific inverter) and Lithium battery.
  • Page 57 Note for parallel system: 1. Only support common battery installation. 2. Use custom-made RJ45 cable to connect any inverter (no need to connect to a specific inverter) and Lithium battery. Simply set this inverter battery type to “SOL” in LCD program 5. Others should be “USE”. Step 2.
  • Page 58 5. Code Reference Related information code will be displayed on LCD screen. Please check inverter LCD screen for the operation. Code Description If battery status is not allowed to charge and discharge after the communication between the inverter and battery is successful, it will show code 60 to stop charging and discharging battery.

  • Page 59: Appendix Iii: The Wi-Fi Operation Guide

    Appendix III: The Wi-Fi Operation Guide 1. Introduction Wi-Fi module can enable wireless communication between off-grid inverters and monitoring platform. Users have complete and remote monitoring and controlling experience for inverters when combining Wi-Fi module with Crown Monitor App, available for both iOS and Android based device. All data loggers and parameters are saved in iCloud.
  • Page 60 Then Registration window will pop up. Fill in all your Relevant Information and Tap "Register" icon to continue to other settings. Step:2 Local Wi-Fi Module Configuration In the Home Screen, tap “Wi-Fi Configuration” to access Wi-Fi Settings. There are detailed setup procedure listed below “How to Connect?”...
  • Page 61 Step 3: Wi-Fi Network Settings: Tap STA SET to select your local Wi-Fi Router name SSID (to access the Internet) and enter password. Step 4: Tap "Confirm" to complete the Wi-Fi configuration between the Wi-Fi module and the Internet. If the Connection Fails, please Repeat Step1 and Step2...
  • Page 62 Step 5: Login Successful After Successful Login, User can access "Dashboard" page to Monitor currently Running devices. User can Monitor overall situation and Energy information for Current power and Today power as below diagram...

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