Controls SPEEDLOADER 34-V1082 Instruction Manual

Digital automatic universal tester

Advertisement

Quick Links

34-V1082–V1084
SPEEDLOADER
Digital Automatic Universal Tester
MANUALE DI ISTRUZIONI
INSTRUCTION

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SPEEDLOADER 34-V1082 and is the answer not in the manual?

Questions and answers

Summary of Contents for Controls SPEEDLOADER 34-V1082

  • Page 1 34-V1082–V1084 SPEEDLOADER Digital Automatic Universal Tester MANUALE DI ISTRUZIONI INSTRUCTION...
  • Page 3: Table Of Contents

    OPTIONS menu ...................... 46     4.7.2.1 CHANGE LANGUAGE menu ..................46     4.7.2.2 SETTINGS menu ...................... 47     4.7.3 RS232 serial port ....................51   Page i 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 4 This instruction manual is an integral part of the machine and should be read before using the machine and be safely kept for future reference. CONTROLS reserves all rights of this manual, no part or whole can be copied without the written permission of CONTROLS.
  • Page 5: Introduction

    The rigid two-column structure of the SPEEDLOADER tester includes an upper cross beam that can be adjusted in height. The load jack, DC motor, and controls are integrated into a base cabinet with a unique design. The machine's processor, with a memory up to 300 tests, gathers and processes test data.
  • Page 6: Icons Appearing In The Manual

    O = device not connected to the mains line I = device connected to the mains line Emergency button Dangerous voltage Hand injury Conformity to the CE Directive Page 2 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 7: Intended Use And Improper Use

    Quick Triaxial, Unconfined, Splitting Tensile, and any other static test to be carried out under speed control (admitted speed range 0,2 – 51mm/min) and with a maximum capacity of 50kN, using the relevant accessories supplied by CONTROLS, according to the following International Standards: ASTM D1559 ...
  • Page 8: Safety Information

    Safety information WARNING: Please read this chapter thoroughly. CONTROLS designs and builds its devices complying with the related safety requirements; furthermore it supplies all information necessary for correct use and the warnings related to use of the equipment. CONTROLS will not to be held responsible for: use of the equipment different than the intended use, ...
  • Page 9 The machine is equipped with the following devices to limit the residual risks in using it: Emergency button that allows stopping the motor when dangerous conditions are  encountered. Emergency button Fig. 1-1 Access panels to internal devices fixed with screws.  Page 5 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 10 If the instructions to remove the equipment from the shipping box are not carefully followed, damages to the equipment cabinet may result. This will void the warranty terms of the equipment. WARNING: Do not stand under suspended loads Page 6 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 11 After performing maintenance/repair, make sure that all covers/doors are properly closed and locked. WARNING: The functions of the HIDDEN MENU are reserved to CONTROLS authorized technical personnel. Do not access these functions unless specifically instructed/authorized by CONTROLS. CONTROLS will not be held responsible for damage caused to good or persons due to unauthorized use of these functions.
  • Page 12: Environmental Risks And Disposal

    Before cleaning the device, disconnect it from the mains line. WARNING: Refer to qualified service organization authorized by CONTROLS to carry out the maintenance actions described in the chapter “Authorized service engineer maintenance action”. CONTROLS has not to be held responsible for damages to the equipment and/or injuries to personnel in case the above is not strictly followed.
  • Page 13: Identification Plate

    The identification plate is located on the rear panel of the equipment, near the socket of the power cable. CE declaration This page shows a copy of the CE declaration. The original is supplied with the equipment as a separate document. Page 9 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 14: Description

    Refer to the following figures for main components identification. Fig. 2-1 Ref. Description Upper and lower locknuts to adjust the height of the crossbeam Upper crossbeam Accessories attachment point Lower crossbeam Keyboard with Display Spirit Level Page 10 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 15: Commands And Controls

    Manuale di Istruzioni Instruction Manual Commands and controls This chapter describes the commands and controls of the equipment. Fig. 2-2 Fig. 2-3 Ref. Description Mains switch (on rear panel) Keyboard with Display Emergency button Page 11 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 16: Control Unit

    ESC/STOP button – used to stop the current test or exit test screen UP button – used to raise the selected number or digit by 1 DOWN button - used to lower the selected number or digit by 1 DISPLAY Page 12 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 17: Technical Specifications

    Overall dimensions (W x D x H) 425 x 670 x 1265 mm Environmental conditions Operating temperature + 10  + 40°C Operating humidity ≤ 50%RH @ 40°C Page 13 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 18: Installation

    The information in this chapter is intended for authorized service-trained personnel. CONTROLS can supply the assistance and the necessary technical advice for pre-installation, all the pre-installation phases are at the purchaser’s charge and must be performed complying with the indications given below.
  • Page 19: Shipment

    (e.g. gloves, helmet, etc.). Failure to follow the instructions above may endanger the personnel involved. WARNING: The wooden crate is high; be careful in balancing while raising it. Page 15 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 20: Unpacking And Inspection

    CONTROLS representative. If the shipping container is damaged or shows sign of stress, notify the carrier as well as the CONTROLS representative. Save the shipping material for carrier’s inspection. Also take some pictures. Here follows the procedure for the unpacking of the equipment.
  • Page 21: How To Remove The Equipment From The Shipping Crate

    WARNING: Do not stand under suspended loads Before powering on the unit, check for loose connections of cables inside the equipment. Page 17 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 22: Positioning Of The Unit And Space Requirements

    Wait to connect and operate the unit until it is at room temperature. Page 18 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 23: Electrical Requirements

    The power supply line shall be equipped with a safety device (breaker and ground fault switch) properly sized with respect to the electrical specifications provided above. Page 19 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 24: Connections

    Description Channel for loadcell (CH1) Channel for displacement transducer (CH2) RS232 serial port (115200 baud rate) for PC connection Refer to chapter 4.5 to turn the equipment ON Page 20 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 25: Use Of The Equipment

    Description of test steps is provided by the relevant Standards. Additional tests, referring to Standards different than the ones herewith listed and requiring additional accessories, can be performed (refer to CONTROLS for further details). WARNING: All safety devices must be functional at all times. Damaged protective covers or devices must be replaced immediately.
  • Page 26: Preliminary Operations

    Align the lower locknuts; Lock the cross-beam by tightening the upper locknuts. Upper locknuts Lower locknuts Fig. 4-1 Page 22 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 27: Setup For Marshall Test

    Set up below described complies to the Standards EN12697-34, ASTM D1559, ASTM D6927. For DIGIMAX TOUCH readout unit please refer to the relevant documentation. 82-P0375/C 82-P0375 82-P0375/C 34-T0104/13 82-P0322 34-T0104/10 34-T0104/81 76-B0033 Fig. 4-2 Page 23 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 28 Prepare the loadcell code P0375 with the 2 adapters P0375/C; 82-P0375/C 82-P0375 82-P0375/C Fig. 4-3 Install the loadcell previously prepared to the upper beam by means of the relevant fixing screws; Fig. 4-4 Page 24 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 29 Fig. 4-5 Fit the compression device previously assembly into the adjustable transducer holder code T0104/81; This grub screw will be tighten at next step 5 34-T0104/81 Fig. 4-6 Page 25 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 30 Fig. 4-6; 82-P0322 76-B0033 Fig. 4-7 Connect the transducer connectors to the machine socket as follows: a. CH1: Load cell b. CH2: Displacement transducer; Page 26 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 31: Setup For Digital Cbr Test

    Manuale di Istruzioni Instruction Manual Setup for digital CBR test Set up below described complies to the Standards EN13286-47, ASTM D1883, AASHTO T193. 82-P0375/C 82-P0375 82-P0375/C 34-T0104/81 82-P0322 84-T0103/1 Fig. 4-8 Page 27 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 32 Prepare the loadcell code P0375 with the 2 adapters P0375/C; 82-P0375/C 82-P0375 82-P0375/C Fig. 4-9 Install the loadcell previously prepared to the upper beam by means of the relevant fixing screws; Fig. 4-10 Page 28 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 33 82-P0322 34-T0090 Fig. 4-12 Connect the transducer connectors to the socket lateral panel as follows: c. CH1: Load cell d. CH2: Displacement transducer; Page 29 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 34: Setup For Indirect Tensile Test

    Setup for indirect tensile test Set up below described complies to the Standards EN12697-12, EN12697-23, AASHTO T283. 82-P0375/C 82-P0375 82-P0375/C 34-T0104/13 82-P0322 34-T0104/10 34-T0104/81 76-B0078/B or 76-B0078/C Fig. 4-13 Page 30 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 35 Prepare the loadcell code P0375 with the 2 adapters P0375/C; 82-P0375/C 82-P0375 82-P0375/C Fig. 4-14 Install the loadcell previously prepared to the upper beam by means of the relevant fixing screws; Fig. 4-15 Page 31 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 36 Fig. 4-16 Fit the compression device previously assembly into the adjustable transducer holder code T0104/81; This grub screw will be tighten at next step 5 34-T0104/81 Fig. 4-17 Page 32 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 37 Fig. 4-17; 82-P0322 76-B0078/B Fig. 4-18 Connect the transducer connectors to the socket on lateral panel as follows: a. CH1: Load cell b. CH2: Displacement transducer; Page 33 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 38: Turning On And Using The Equipment

    Make sure the EMERGENCY BUTTON is not pressed otherwise release it by turning clockwise; Turn the equipment ON by pressing the mains switch located on the rear panel of the equipment, near the power cord socket; Mains switch Fig. 4-19 Page 34 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 39: Commands And Controls Of The Control Unit

    Manuale di Istruzioni Instruction Manual Commands and controls of the control unit This chapter describes the commands and controls of the equipment. Use the following buttons to operate the unit: Fig. 4-20  During the operating phases act as STOP and ESCAPE on the different menus;...
  • Page 40: Operator's Interface Description

    Manuale di Istruzioni Instruction Manual Operator’s interface description Turn ON the instrument by mains switch. The display shows a screen with CONTROLS logo then a screen with machine name and firmware version. Afterwards the MAIN MENU is presented. The MAIN MENU will be displayed at this point, with the relevant options described in the next chapters.
  • Page 41: Test Parameters Menu

    To set the unit press buttons then to confirm and proceed with the setting of all parameters in the screen. Once set, press button to return to the TEST EXECUTION menu. Page 37 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 42 It is possible to choose between: Cube, Cylinder, Block, Pav. Block, TYPE OF Beam 3, Beam 4, Kerb, Customized. SPECIMEN Value in mm or inch AREA DATA TO See next tables. ENTER Page 38 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 43 Otherwise, it is possible to disable the function, but in this case the machine will not stop at break point, forcing the user to press the STOP button; Page 39 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 44 # Data measured by the machine: P load # Results: = P/A * k1 *k2 Where: COMPRESSION ELEMENT EN 1917 # Data to enter by the operator: L element length V test speed k correction factor # Data measured by the machine: P load # Results: P*k/L Page 40 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 45 P load # Results: = P/A FLEXURE ON KERBS EN 1340 # Data to enter by the operator: test speed 4 * ITOT L* YB Where: [L1*HTOT*HTOT/2+H1*L2*H1/2+H2*L2/2*(H1+H2/3)] / [L1*HTOT+H1*L2+L2*H2/2] (L1*HTOT^3)/12 + HTOT*L1*(HTOT/2‐YB)^2 (L2*H1^3)/12+H1*L2*(H1/2‐YB)^2 (L2*H2^3)/36+L2*H2/2*(H2/3+H1‐YB)^2 ITOT + I   + I 1  3  # Data measured by the machine: load # Results: = P/A Page 41 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 46 # Data measured by the machine: P load # Results: = P/A INDIRECT TENSILE ON PAVING BLOCKS EN 1338 # Data to enter by the operator: t thickness L length V test speed k correction factor for paving block (see EN 1338) # Data measured by the machine: P load # Results: = P/A Where: *L*d Page 42 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 47 A = a*b *k1*k2 σ Compression a, b tests on blocks where: = strain σ P = load k1 = form factor k2 = conditioning factor Compression tests on elements Page 43 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 48: Start Test Menu

    If you want to zero set all the values, press button. Press button to return to the TEST EXECUTION menu. Please refer to chapter to perform a test. Page 44 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 49 Actual load rate = theoretical displacement rate + 10…15% Actual load rate = theoretical displacement rate + 15….25% + + + Actual load rate = theoretical displacement rate by more than + 25%. Page 45 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 50: Options Menu

    Press buttons to select the desired option and to confirm. The language used on the display will change immediately and the system will return to the OPTIONS menu. Page 46 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 51: Settings Menu

    MEASURE UNIT: set the measure unit of load. In the following table are explained all the corresponding units for each load: TYPE LOAD STRESS LENGTH AREA KN+mm lbf+inch inch inch Ton+mm Kg/cm Page 47 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 52 At the end of the test, if the user press SET button and after  DOWN button, the control unit send to the PC software (e.g. Hyper Terminal) a data report of the test. Page 48 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 53 PID parameters to PC software (e.g. Hyper Terminal) UPLOAD CONFIG: is possible to upload all test profiles parameters, calibration table and PID parameters from PC software (e.g. Hyper Terminal) Page 49 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 54 To move between the options use buttons , then press confirm. On AUTO-SEND mode options, which is the first one, use the button to change mode, then press to return to the OPTIONS menu. Page 50 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 55: Rs232 Serial Port

    When the Hyper Terminal function is closed the operator is asked whether or not to save the session. If the session is saved it will not be necessary to repeat the settings described in previous points but simply to recall the previous name. Page 51 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 56: Manual Commands Menu

    1. LOAD in kN (resolution depends on the full-scale of the machine); LOAD in engineering unit (div.); BAR-GRAPH that shows the absolute value referred to the full-scale of the channel; 4. % Speed Motor Control (0 ..100). Page 52 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 57: Calibration Menu

    Access to the CALIBRATION menu is allowed to CONTROLS authorized technical personnel only. CONTROLS will not be responsible for any damage caused by improper setting of these parameters and/or unauthorized access to these menus. Warranty will be void if this menu is used by unauthorized personnel.
  • Page 58: Carry Out A Test

    Before starting any test check that: The test frame is free from residual of previous sample and that the surfaces of the platen  are clean; Page 54 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 59: Setting The Test Parameters

    Increase or decrease the digit by using the buttons then press to select the next one to modify. Once done, press to confirm and move to the line below. Page 55 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 60: Testing A Sample

    Access now the menu START TEST. 4.8.2 Testing a sample Switch ON the machine and wait 15 minutes warm up time; From the main menu select the TEST EXECUTION option; Page 56 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 61 Select the test to be performed; TEST PARAMETERS screen will show; Set the test parameters; When all the parameters are set, press enter to exit from this menu. Page 57 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 62 Upon sample failure the display shows the values of maximum load and resistance. The motor will stop when the system reaches the point where the PEAK parameter intervenes. Page 58 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 63 12. In every moment it is possible to select SEND ARCHIVE in OPTIONS menu to send all the data saved in the control unit to a PC via the RS232 serial port. Confirmation is required, via the button. Page 59 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 64: Stopping The Cycle Via The Emergency Button

    At the end of the working session switch the unit OFF via the mains switch located on the rear panel of the equipment. Power cable socket Mains switch Page 60 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 65: Maintenance

    WARNING: Failing to perform the recommended maintenance actions or maintenance performed by unauthorized people can void the warranty. CONTROLS will not be responsible for maintenance and service actions performed by unauthorized people. WARNING: Before opening/removing the covers, disconnect the mains supply to the device and wait at least 5 minutes.
  • Page 66: Operator's Preventive Maintenance

    WARNING: Refer to qualified service organization authorized by CONTROLS to carry out the maintenance actions described in the chapter “Authorized service engineer maintenance action”. CONTROLS has not to be held responsible for damages to the equipment and/or injuries to personnel in case the above is not strictly followed.
  • Page 67: 5.2.1 Greasing Of The Ram Screw

    Remove any test accessories from the ram crossbeam (breaking head, CBR moulds etc.); Unscrew the fixing bolt of the ram cross-beam; Fig. 5-1 Remove the cross-beam; Fig. 5-2 Page 63 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 68 12. Connect the machine to the mains and switch ON the machine so as to return the ram to its lowest position and that the grease is distributed over the whole thread. Page 64 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 69: Manual Movement Of The Crosshead

    When the calibration has been finished, turn the handwheel to bring the load to zero, then extract the handwheel and replace the black cap. Page 65 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 70: Calibration Verification

    The CALIBRATION menu is reserved to the authorised service personnel and should only be entered when the calibration needs to be changed. CONTROLS will not be responsible for any damage caused by improper setting of these parameters. Warranty will be void if this menu is used by unauthorised personnel.
  • Page 71: Calibration

    The CALIBRATION menu is reserved to the authorised service personnel and should only be entered when the calibration needs to be changed. CONTROLS will not be responsible for any damage caused by improper setting of these parameters. Warranty will be void if this menu is used by unauthorised personnel.
  • Page 72 After assessing the bit readings at the different load steps (previous step 2), access the CALIBRATION menu form the MAIN MENU, the system will require entering a password. Page 68 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 73 Page 69 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 74: Diagnostics

    WARNING: Refer to qualified service organization authorized by CONTROLS to carry out the service maintenance actions described in the chapter “Diagnostic and Troubleshooting”. CONTROLS has not to be held responsible for damages to the equipment and/or injuries to personnel in case the above is not strictly followed.
  • Page 75: System (Hidden) Menus

    Access to the HIDDEN menu is allowed to CONTROLS authorized technical personnel only. CONTROLS will not be responsible for any damage caused by improper setting of these parameters and/or unauthorized access to these menus. Warranty will be void if this menu is used by unauthorized personnel.
  • Page 76  set H to use standard Controls potentiometric displacement trasducer  set L to use other kinds of displacement trasducer not supplied by Controls (check with Controls Service) Page 72 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 77 Time Limit the maximum time that can elapse between the start of an automatic test and the recognition of the preload. The default value is 60 seconds. Page 73 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 78 MOTOR: value in % of motor speed; o UP LIMIT: limit switch up status; o DOWN LIMIT: limit switch down status. COUNTERS: Use the buttons to move between items. Page 74 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 79 Manuale di Istruzioni Instruction Manual RESET MEMORY: This menu gives the possibility to reset certain areas of the EEPROM, or to reset the factory data. Page 75 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...
  • Page 80 Manuale di Istruzioni Instruction Manual Notes: Page 76 34-V1082-84 | Rev. 1 | EN | 28.02.2023 | wwww.controls-group.com...

This manual is also suitable for:

Speedloader 34-v1084

Table of Contents