aci CTS-M5 Installation, Operation And Maintenance Manual

Toxic gas transmitter/sensor

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CTS-M5
TOXIC GAS
TRANSMITTER/SENSOR
INSTALLATION
OPERATION AND MAINTENANCE
MANUAL
AUTOMATION COMPONENTS, INC.
2305 PLEASANT VIEW ROAD | MIDDLETON, WI 53562
PHONE: (888) 967-5224 FAX: (608) 831-7407
Web: workaci.com
CTS-M5 Configuration:

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  • Page 1 CTS-M5 TOXIC GAS TRANSMITTER/SENSOR INSTALLATION OPERATION AND MAINTENANCE MANUAL AUTOMATION COMPONENTS, INC. 2305 PLEASANT VIEW ROAD | MIDDLETON, WI 53562 PHONE: (888) 967-5224 FAX: (608) 831-7407 Web: workaci.com CTS-M5 Configuration:...
  • Page 2: Default Settings

    M-5 Operation And Maintenance Manual Default Settings Factory User Settings Settings Signal 4 mA See Table Below ________________ 20 mA See Table Below ________________ Password 0017 ________________ Relay 1 Actuation Enabled ________________ Relay 1 Setpoint (Actuation) See Table Below ________________ Relay 1 Release Point See Table Below ________________...
  • Page 3: Table Of Contents

    M-5 Operation And Maintenance Manual Table Of Contents Default Settings ............................1 PRINCIPLES OF OPERATION ......................3 ............................. 3 ISPLAY ..................3 EYPAD AND UNCTION ONFIGURATION ............................4 ASSWORD ..........................4 UTPUT IGNALS ............................ 4 ETER ACKS ......................4 IGNAL AND ISPLAY ANGE ......................
  • Page 4: Principles Of Operation

    M-5 Operation And Maintenance Manual CTS-M5 Operating Manual 1. Principles of Operation Figure 1 CTS-M5 Internal View - Features 1.1 Display The display module is a 2-line by 8-character LCD. Standard reading in operation is Gas Type xxx Units 1.2 Keypad and Function Configuration Relay settings and other configurable items are accessed through the keypad and menu display.
  • Page 5: Password

    Factory preset default password is 0017. Password can be changed. RECORD PASSWORD IN A SECURE PLACE. If the password is lost, the unit must be returned to ACI to be reset 1.4 Output Signals Options are 4-20 milliamp or 2-10 VDC linear. Choose the option by moving the jumper on JP3.
  • Page 6: Optional Relay Package

    M-5 Operation And Maintenance Manual ▪ Signal Range is the assignment of the 4 to 20 mA signal. Default assignment of 4 mA is zero concentration. The default setting for 20 mA varies with the gas type. The Signal range is fully adjustable within the limits imposed by the Display Range. Both the 4 mA level and the 20 mA level can be reassigned through the menu system.
  • Page 7: Function And Configuration

    M-5 Operation And Maintenance Manual 2. Function and Configuration 2.1 Menu Structure and Use Note: While the keypad functions are available without opening the case. It is necessary to open the case to apply the calibration gases. The ‘keypad’ switches are located in the upper right side of the enclosure.
  • Page 8: Configuration And Calibration

    M-5 Operation And Maintenance Manual Menu Activation: Press and hold any key for 3 seconds to enter the menu tree. Menu Scrolling: Use the scroll buttons to scroll up and down through the menu tree. Data Entry Mode: Enter the data entry mode by pressing S3 (Enter) while displaying any feature.
  • Page 9 M-5 Operation And Maintenance Manual Press up/down to choose correct password and accept. Factory Settings Sub-menu Branch FACTORY Settings This function is for factory setup and test only. Relay 1 Sub-menu Branch RELAY 1 Settings Press Enter to proceed to the Relay 1 Settings sub-menu (press down/up to skip Relay 1 Settings and go to next/previous menu item or sub-menu).
  • Page 10 M-5 Operation And Maintenance Manual 4.3. De-Actuation Setpoint DEACT 00XX ppm (or %) Choose the concentration of the gas at which you want the alarm condition to stop. Note: If the De-Actuation Setpoint is set at a higher concentration than the Actuation setpoint, then the setpoint function reverses and actuates on decreasing concentrations.
  • Page 11 M-5 Operation And Maintenance Manual Note: If the buzzer is enabled for any of, or both the relays, the first key press will silence the buzzer (buzzer acknowledge) and a second key press is needed if any, or both of the relays is set for ‘Latching’ mode. Refer to 3.1 above.
  • Page 12 M-5 Operation And Maintenance Manual This feature allows adjustment of the 20 milliamp point to different gas concentrations. The display will always read as low as the maximum for that gas but the concentration corresponding to 20 milliamps changes. Note that the display maximum is not affected by this adjustment.
  • Page 13 M-5 Operation And Maintenance Manual PROTOCOL Optomux The Optomux protocol (default) communicates with ACI's M-Controller. The B4000 protocol communicates with ACI’s QDC-4000 monitor. Press Enter and Up/Down to select the desired protocol. Digital Address ADDRESS 0001 Allows changes to the digital communications address for the transmitter.
  • Page 14: Hardware Configuration

    M-5 Operation And Maintenance Manual If the password is lost, the unit must be returned to ACI to be reset. Exit Menu Tree EXIT Save Press Enter, an * will appear beside Save. Press Up/Down to choose Save or Abort. Press Enter/Accept to exit.
  • Page 15: Battery

    M-5 Operation And Maintenance Manual Figure 4 RS-485 End-of-Line Termination 2.3.3 Battery Certain sensors (NH3, NO) require active power even when the unit as a whole is powered down. This is done to prevent excessively long stabilization periods on turn-on. Disable the battery using JP2 when the unit is powered down without a sensor cell present.
  • Page 16: Procedure

    2.4.4 Sensor Replacement If the sensor does not respond to calibration, the sensor must be replaced. Replacement sensors are available from ACI. Power must be disconnected. Care must be taken 83850-001-002 RG Aug 06, 2013...
  • Page 17: Faults

    M-5 Operation And Maintenance Manual removing the old sensor. Sensor location is shown below. There are 2 locations based upon the sensor type. 1. CO Sensor Replacement The CO sensor is plugged into a female socket, and a drop of glue applied to the sensor to make sure the sensor does not fall out during shipping.
  • Page 18 M-5 Operation And Maintenance Manual The unit will automatically restart and continue normal operation if the fault occurred due to a temporary intrusion (e.g.: Radio frequency interference or water condensation formed due to fast temperature change). A fault shown repeatedly indicates malfunction of the unit. In such cases the fault code should be recorded and the unit returned for repair.
  • Page 19 M-5 Operation And Maintenance Manual Fault Codes: Fault Code Description Action Audible LCD Fault (1 beep, 5 second silence) Return unit to factory for repair if fault persists. EEPROM FLASH EEPROM write time-out. Return unit to factory for repair if fault persists.
  • Page 20: Hardware Faults

    M-5 Operation And Maintenance Manual 3.2 Hardware Faults Screen Blank, no Signal Check wiring, check fuses. Distorted Milliamp Signal Output jumper set to voltage. Voltage signal pinned high Output jumper set to milliamps No milliamp Signal on AC floating power Check for signal common line.
  • Page 21: Wiring And Power Supplies

    M-5 Operation And Maintenance Manual 4. Wiring and Power Supplies The CTS-M5 Power Supply input is not isolated internally from the electronics and thus the signal common. Therefore, while the power supplied may be AC or DC, care must be taken to avoid the creation of multiple grounds (or a ground loop).
  • Page 22 M-5 Operation And Maintenance Manual Figure 9 24VDC Supply with Common Ground - 3-Wire Installation Figure 10 RS-485 Connection Figure 11 Relay Connections 83850-001-002 RG Aug 06, 2013...
  • Page 23 This warranty is in lieu of all other warranties, expressed or implied, and no representative or person is authorized to represent or assume for ACI any liability in connection with the sales of our products other than that set forth herein.

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