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48V Parallel Battery System NeverDie-PSS-SOC
12V
12V
AUX. RESET
SWITCH
BATTERY
(+48V)
48V NeverDie Box
5/2/14
DWG – NM
CKD – CH
STEP-BY-STEP WIRING DIAGRAM
12V
12V
HVC OUT
LOAD
(+48V)
48V
Discharge and Charge
Connection Point
12V
12V
HVC IN
BATTERY
SOC
(+48V)
48V SOC Sender Box
12V
12V
GEN. START SIGNAL
GENERATOR
(20AWG)
START/STOP
SWITCH
GEN. RUN SIGNAL
(16AWG)
LOAD
(INPUT 12-24V)
(+48V)
ALL POWER CABLES 2/0 AWG UNLESS
MARKED OTHERWISE
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Related Manuals for Lithionics Battery NeverDie-PSS-SOC
Summary of Contents for Lithionics Battery NeverDie-PSS-SOC
- Page 1 48V Parallel Battery System NeverDie-PSS-SOC STEP-BY-STEP WIRING DIAGRAM GEN. START SIGNAL GENERATOR (20AWG) AUX. RESET START/STOP SWITCH SWITCH HVC IN HVC OUT GEN. RUN SIGNAL (16AWG) BATTERY LOAD BATTERY LOAD (INPUT 12-24V) (+48V) (+48V) (+48V) (+48V) 48V NeverDie Box 48V SOC Sender Box...
- Page 2 STEP 1: Connect the cell loop from each 12V battery module in series to the NeverDie box as shown. Cell loop Cell loop Cell loop Cell loop Cell loop GEN. START SIGNAL GENERATOR (20AWG) AUX. RESET START/STOP SWITCH SWITCH HVC IN HVC OUT GEN.
- Page 3 STEP 2: Connect the 12V Battery modules in series to create two 48V battery systems as shown below. Cell loop Cell loop Cell loop Cell loop Cell loop Series Connection Series Connection Series Connection Series Connection Series Connection Series Connection GEN.
- Page 4 STEP 3: Connect the 12V Battery modules shown in parallel. This is to promote a better balanced system which will increase the performance and life span of the battery system over time. Cell loop Cell loop Cell loop Cell loop Cell loop Series Connection Series Connection...
- Page 5 STEP 4: Connect the most positive terminal of each 48V system to the NeverDie box terminal labeled Battery. Cell loop Cell loop Cell loop Cell loop Cell loop Series Connection Series Connection Series Connection Series Connection Series Connection Series Connection BMS +48V GEN.
- Page 6 STEP 5: Using a 4/0AWG cable connect the Load terminal of the NeverDie Box to the Battery Terminal of the SOC Sender box. Cell loop Cell loop Cell loop Cell loop Cell loop Series Connection Series Connection Series Connection Series Connection Series Connection Series Connection BMS +48V...
- Page 7 STEP #: Connect the HVC OUT cable from the NeverDie box to the HVC IN cable of the SOC Sender box. Cell loop Cell loop Cell loop Cell loop Cell loop Series Connection Series Connection Series Connection Series Connection Series Connection Series Connection BMS +48V GEN.
- Page 8 STEP 6: Connect the most negative terminal of the closest proximity 48V system to the NeverDie & SOC boxes negative reference wire. Cell loop Cell loop Cell loop Cell loop Cell loop Series Connection Series Connection Series Connection Series Connection Series Connection Series Connection SOC REF.
- Page 9 STEP 7: Connect the most negative terminal of each 48V system to the negative discharge & charge bus bar. Cell loop Cell loop Cell loop Cell loop Cell loop Series Connection Series Connection Series Connection Series Connection Series Connection Series Connection SOC REF.
- Page 10 STEP 8: Connect the SOC Terminal labeled LOAD to the +48V discharge & charge bus bar. Cell loop Cell loop Cell loop Cell loop Cell loop Series Connection Series Connection Series Connection Series Connection Series Connection Series Connection SOC REF. -48V 16AWG BMS +48V GEN.
- Page 11 ALL POWER CABLES 2/0 AWG UNLESS MARKED OTHERWISE 48V Parallel Battery System PSS-SOC Cell loop Cell loop Cell loop Cell loop Cell loop Series Connection Series Connection Series Connection Series Connection Series Connection Series Connection SOC REF. -48V 16AWG BMS +48V GEN.
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