Product liability and warranty 10.3.2 Length pre-setting for ThermoGrip chucks ............ 55 Product liability and warranty 10.3.3 Ejecting broken tools .................... 55 General 10.3.4 Service pump ......................55 These operating instructions are part of the technical documentation for the ThermoGrip 10.4 Instructions Safety Glove .................
Product liability and warranty Product liability and warranty Intended purpose Guiding unit The ThermoGrip induction device ISG3410 / ISG3430 is used for the thermal engagement and disengagement of tools in shrink chucks. Any other use above and beyond this is deemed not in accordance with the intended use. Coil We will not be liable for any resulting damage.
Product liability and warranty Safety Service Safety We will be happy to help solve problems or perform repairs and modifications that are not The induction generator has been built to comply with the state-of-the-art design at the time of described in these operating instructions. For problems or queries, make note of the device and delivery and is safe to operate.
Safety Safety Risks from hot parts Risks relating to electromagnetic radiation The very effective heating function only heats the relevant surface zones of the chuck with the If used correctly, the device does not emit any electromagnetic radiation that is dangerous to its lowest heat input possible.
Controls and commissioning ISG3410 / ISG3430 Controls and commissioning ISG3410 / ISG3430 3.1.2.2 Mounting the guide unit Controls and commissioning ISG3410 / ISG3430 Assembly Place the guide unit sub-assembly in Caution: the bores and fasten with the two Please inspect the unit for shipping damages prior to assembly. enclosed screws Ensure that the unit is not damaged during the unpacking process.
Controls and commissioning ISG3410 / ISG3430 Controls and commissioning ISG3410 / ISG3430 3.1.2.4 Mounting the connector unit 3.1.2.6 Connecting the compressed air supply Fasten the connector unit and the cable system to the slide Compressed air must be oil-free! unit with the two enclosed screws (DIN912 M5x20, see Fig.
Operating the ISG3410 / ISG3430 Operating the ISG3410 / ISG3430 Operating the ISG3410 / ISG3430 Switching on the device Operating buttons Switch on the main switch All the work and adjustment processes are carried out at the operator panel using 7 keys: The display shows the type of the machine.
Shrinking Shrinking Shrinking Work sequences when clamping, releasing or changing a tool For your own safety, please observe the following rules when working with the Basic shrink-fitting information ISG3410 / ISG3430: Only tools with a ground shank and tolerance h4, h5 or h6 should be used. Always observe the safety instructions for all shrink-fit processes! Tools with shank tolerance h7 cannot be securely clamped.
Shrinking Shrinking Change the coil (only with an option “change coil”) 5.2.2 Clamping By pressing on the tool during the subsequent heating phase you assist the clamping process. 5.4.1 Usable coils The following coils can be used in the respective devices: If the tool has been inserted and the shrinking time has not yet ended, it is helpful to end the heating process with the Stop button, so as not to continue to heat the tool unnecessarily.
Shrinking Shrinking Shrink-fit operating modes 5.5.1 ThermoGrip clamping chucks: PARAMETER The necessary parameters for the ThermoGrip chuck such as the generator output power, heating period, cooling time, coil and disc sizes for the chuck type are programmed in the factory Parameter equipment of the ISG3410 / ISG3430 (see 5.5.1.1, Table of factory defined parameters, page 25).
Shrinking Shrinking Step 3: Additional options 5.5.1.1 Table of factory defined parameters Select with up ▲ and ▼ down additional T- chucks (Standard Type according to DIN69882-8) Designation of chuck Txxxx options and activate or deactivate with OK. Ferrite disc Shrinking time Shrinking output ∅-range...
Shrinking Shrinking TER Shrink collets, geometry according ER 11 5.5.2 Shrinking with free “Parameter” selection: MANUAL Designation Ferrite disc Time Power Dwell time ∅ ∅ This mode is intended for shrinking special tools or special clamping chucks, which only occur in in mm in inches in sec...
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Shrinking Shrinking Following options are possible for ISG3410-WK / ISG3430-TLK4: Especially for smaller tools, do NOT increase the heating time by one second at the same power setting. Instead, increase it by 1s and reduce the output power by 20% at the same time.
Shrinking Shrinking 5.5.2.1 Special shrinking: Inverse shrinking (shrinking from the bottom) 5.5.2.3 Inverse shrinking-out In order to shrink-out a tool, put the chuck in the suitable tool holder with the unit switched on and the operation “Inverse This function is only available with an option “change coil“. shrinking”...
Shrinking Shrinking 5.5.3 Define your own Parameters: TOOL MEMORY 5.5.3.2 Setup or change your own parameters externally (option) With the PC based program „ToolMemoryEditor“ you can define tools by yourself and read into 5.5.3.1 Setup TOOL MEMORY at the machine the control with an USB memory stick.
Shrinking Configuration 5.5.4 List of most used tools: FAVORITES Configuration A top-ten list of the most used tools is directly available with the function „Favorites“. With multiple pressings of ESC you come to the main menu. Select with up ▲ and ▼ down Shrinking the function "FAVORITES"...
Configuration Configuration 6.2.2 Configuration of cooling time Switching between mm/ inch The cooling function can be configured differently for the "parameter shrinking" and / or "manual The diameter of the tool can be shown on the shrinking" functions. display in mm or in inches. Select the functions with up ▲...
Configuration Configuration Enter Start Delay (ISG3410-WK / ISG3430-TLK4 only) Password on/ off or change Around 3 seconds will pass before the generator Entering "0000" will switch off the password. starts. If this waiting time is too short to insert This is the factory default. bulky tools, the Start Delay option can be used Whenever you enter a value unequal to "0000"...
Configuration Service Lock shrinking operations Service With the ISG3410 / ISG3430, it is possible to With multiple pressings of ESC you come to the main menu. lock the functions “Manual shrinking” and / or “Parameter shrinking” for the operator using a password.
Cleaning and Servicing Cleaning and Servicing Cleaning and Servicing Filling/ draining the cooling emulsion 1 liter of cooling concentrate (one initial tank filling) is provided with the unit. Maintenance / Visual Inspection In general, your plant cooling emulsion with similar contents can be used. Every 6 months, check mains cable for damage (visual inspection), the function of protected Only fill in in an empty and clean tank.
The float switch is a safety device and must not be repaired. Contact us at: Replacing the float switch Bilz Werkzeugfabrik GmbH & Co. KG Vogelsangstrasse 8 Attention: prior to service the machine must be disconnected from its power 73760 Ostfildern...
Replace pump GFCI switch of pump has Opto-Coupler) Pump or GFCI defective Change pump been released Change GFCI Bilz-Reader not No reader connected Connect reader to USB 2.44 recognized on the USB Wrong or defective Error occurred while Solve problem and...
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Appendix Appendix Number Type Message Possible cause Corrective measures Number Type Message Possible cause Corrective measures Data reader not No reader connected 3.24 Connect reader to USB Relay group 1 error Error of generator Change generator 2.45 recognized on the USB Wrong or defective interface or change it interface...
Appendix Appendix 10.2 Technical Data 10.3 Scope of Supply ISG3430- ISG3430- ISG3430- ISG3410-WK Shrinking Unit ISG3410 / ISG3430 incl. coil and 4 ferrite discs, clamping ring, gloves as well as 1 TLK4 liter coolant concentrate (corresponds to a complete filling of the coolant tank). Designation of machine types: (short guide unit: ..-WK1-..)
Appendix Appendix 10.3.1 Available additions and optional accessories Measuring adapter Clamping-Ø Designation Ident No. 6 mm T3-M0600 6725959 8 mm T3-M0800 6725962 Tool holders (for coolant cooling) For the reception and correct positioning of the chuck onto the shrinking units ISG3410-WK / ISG3430-TWK 10 mm T3-M1000 6725963...
Appendix Appendix Induction coil Induction coil for special applications 10.3.2 Length pre-setting for ThermoGrip chucks Only with an option “change coil” On request Clamping-Ø Designation Ident No. 32-50 mm ISGS3200-2 5129760 32-50 mm (Inverse) ISGS3200-3.1 6773722 10.3.3 Ejecting broken tools With these coils, a THD chuck with a diameter up to The ejection unit provides easy removal of broken tools from chucks.
EC Declaration of Conformity In accordance with the EC Machinery Directive 2006/42/EC Bilz Werkzeugfabrik GmbH & Co. KG declares, that the machine designated below corresponds to the following relevant directives with regard to its design and construction in the version brought into circulation.
Appendix 10.8 Table of Fuses for 400V units Fuse Phases Rated Voltage Rated Current Frequency Dimensions Tripping Characteristic Location 250V 3.15A 50/60 Hz 5x20 mm fast acting Distribution board 250V 3.15A 50/60 Hz 5x20 mm fast acting Distribution board 250V 3.15A 50/60 Hz 5x20 mm...
Verteilerplatine F4A/250VAC 3*400V / 50 Hz distribution board Netzteilplatine power-supply 24V = Firma Maßstab 87,48% Zeichner H. Esslinger Blatt 1 von 2 Bilz GmbH & Co. KG Änderung 29.03.18 10:38 Titel +24VDC ISG3430TLK4A-11-WS +24VDC Ausgabe 17.05.18 10:33 +24VDC Datei ISG3430TLK4A-11-WS.T3001...
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3 Lüfter 3 cooling fan 4 Lüfterpositionen Lüfter 4 position of cooling fans Firma Maßstab 88,21% Zeichner H. Esslinger Blatt 2 von 2 Bilz GmbH & Co. KG Änderung 29.03.18 10:38 Titel ISG3430TLK4A-11-WS Ausgabe 17.05.18 10:33 Datei ISG3430TLK4A-11-WS.T3001 Projekt ISG3410 July 2019 ISG3410 / ISG3430 V3.5...
Netzteilplatine 1.5A/600VAC power-supply 24V = 480 V 1.5A/600VAC Trafo transformer Firma Maßstab 87,48% Zeichner H. Esslinger Blatt 1 von 2 Bilz GmbH & Co. KG Änderung 17.05.18 10:03 Titel +24VDC ISG3430TLK4A-15-WS +24VDC Ausgabe 17.05.18 10:34 +24VDC Datei ISG3430TLK4A-15-WS.T3001 Projekt ISG3410 July 2019 ISG3410 / ISG3430 V3.5...
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3 Lüfter 3 cooling fan 4 Lüfterpositionen Lüfter 4 position of cooling fans Firma Maßstab 88,21% Zeichner H. Esslinger Blatt 2 von 2 Bilz GmbH & Co. KG Änderung 17.05.18 10:03 Titel ISG3430TLK4A-15-WS Ausgabe 17.05.18 10:34 Datei ISG3430TLK4A-15-WS.T3001 Projekt ISG3410 July 2019 ISG3410 / ISG3430 V3.5...
24V = Schwimmer- Tauchpumpe schalter pump level F3.15A/250VAC switch Firma Maßstab 87,48% Zeichner H. Esslinger Blatt 1 von 2 +24VDC Bilz GmbH & Co. KG +24VDC Änderung 29.03.18 10:50 Titel +24VDC ISG3430TWK-11-FS Ausgabe 17.05.18 10:39 Datei ISG3430TWK-11-FS.T3001 Projekt ISG3410 July 2019...
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Appendix FI - GFP Firma Maßstab 88,21% Zeichner H. Esslinger Blatt 2 von 2 Bilz GmbH & Co. KG Änderung 29.03.18 10:50 Titel ISG3430TWK-11-FS Ausgabe 17.05.18 10:39 Datei ISG3430TWK-11-FS.T3001 Projekt ISG3410 July 2019 ISG3410 / ISG3430 V3.5...
24V = Schwimmer- Tauchpumpe schalter pump level switch Firma F3.15A/250VAC Maßstab 87,48% Zeichner H. Esslinger Blatt 1 von 2 Bilz GmbH & Co. KG Änderung 29.03.18 10:52 Titel +24VDC ISG3430TWK-11-WS +24VDC Ausgabe 17.05.18 10:40 +24VDC Datei ISG3430TWK-11-WS.T3001 Projekt ISG3410 July 2019 ISG3410 / ISG3430 V3.5...
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Appendix FI - GFP Firma Maßstab 88,21% Zeichner H. Esslinger Blatt 2 von 2 Bilz GmbH & Co. KG Änderung 29.03.18 10:52 Titel ISG3430TWK-11-WS Ausgabe 17.05.18 10:40 Datei ISG3430TWK-11-WS.T3001 Projekt ISG3410 July 2019 ISG3410 / ISG3430 V3.5...
Tauchpumpe 1.5A/600VAC schalter Trafo pump level transformer switch Firma Maßstab 87,48% Zeichner H. Esslinger Blatt 1 von 2 F3.15A/250VAC Bilz GmbH & Co. KG Änderung 17.05.18 10:07 Titel +24VDC ISG3430TWK-15-FS +24VDC Ausgabe 17.05.18 10:41 +24VDC Datei ISG3430TWK-15-FS.T3001 Projekt ISG3410 July 2019...
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Appendix FI - GFP Firma Maßstab 88,21% Zeichner H. Esslinger Blatt 2 von 2 Bilz GmbH & Co. KG Änderung 17.05.18 10:07 Titel ISG3430TWK-15-FS Ausgabe 17.05.18 10:41 Datei ISG3430TWK-15-FS.T3001 Projekt ISG3410 July 2019 ISG3410 / ISG3430 V3.5...
Tauchpumpe 1.5A/600VAC schalter Trafo pump level transformer switch Firma Maßstab 87,48% Zeichner H. Esslinger Blatt 1 von 2 F3.15A/250VAC Bilz GmbH & Co. KG Änderung 17.05.18 10:08 Titel +24VDC ISG3430TWK-15-WS +24VDC Ausgabe 17.05.18 10:42 +24VDC Datei ISG3430TWK-15-WS.T3001 Projekt ISG3410 July 2019...
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Appendix FI - GFP Firma Maßstab 88,21% Zeichner H. Esslinger Blatt 2 von 2 Bilz GmbH & Co. KG Änderung 17.05.18 10:08 Titel ISG3430TWK-15-WS Ausgabe 17.05.18 10:42 Datei ISG3430TWK-15-WS.T3001 Projekt ISG3410 July 2019 ISG3410 / ISG3430 V3.5...
24V = Schwimmer- Tauchpumpe schalter pump level switch Firma Maßstab 87,48% Zeichner H. Esslinger Blatt 1 von 2 F3.15A/250VAC Bilz GmbH & Co. KG Änderung 29.03.18 10:33 Titel +24VDC ISG3410WK-11-WS +24VDC Ausgabe 17.05.18 10:29 +24VDC Datei ISG3410WK-11-WS.T3001 Projekt ISG3410 July 2019 ISG3410 / ISG3430 V3.5...
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Hubzylinder Futter I/O-Extension lift tool Positionsschalter Luftdusche dry air position switch Firma Maßstab 88,21% Zeichner H. Esslinger Blatt 2 von 2 Bilz GmbH & Co. KG Änderung 29.03.18 10:33 Titel ISG3410WK-11-WS Ausgabe 17.05.18 10:30 Datei ISG3410WK-11-WS.T3001 Projekt ISG3410 July 2019...
Tauchpumpe 1.5A/600VAC schalter Trafo pump level transformer switch Firma Maßstab 87,48% Zeichner H. Esslinger Blatt 1 von 2 F3.15A/250VAC Bilz GmbH & Co. KG Änderung 17.05.18 10:02 Titel +24VDC ISG3410WK-15-WS +24VDC Ausgabe 17.05.18 10:32 +24VDC Datei ISG3410WK-15-WS.T3001 Projekt ISG3410 July 2019...
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Hubzylinder Futter I/O-Extension lift tool Positionsschalter Luftdusche dry air position switch Firma Maßstab 88,21% Zeichner H. Esslinger Blatt 2 von 2 Bilz GmbH & Co. KG Änderung 17.05.18 10:02 Titel ISG3410WK-15-WS Ausgabe 17.05.18 10:32 Datei ISG3410WK-15-WS.T3001 Projekt ISG3410 July 2019...
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