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ALLTREC WB Series User Manual

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Weedbrush
WB85 & WB100
FPS-Electric B.V.
the Netherlands
info@alltrec.nl
www.alltrec.nl
AllTrec WB-Series
101291
User manual English
Version 1.0 • 2023

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  • Page 1 AllTrec WB-Series Weedbrush 101291 WB85 & WB100 User manual English Version 1.0 • 2023 FPS-Electric B.V. the Netherlands info@alltrec.nl www.alltrec.nl...
  • Page 2 I N T R O D U C T I O N FPS-Electric B.V. reserves the right to modify the specifications and/or components without prior notice. The contents of this manual may also be modified without notice. For information about settings, maintenance or repairs not provided in this manual, please contact your dealer.

  • Page 3: Version History

    I N T R O D U C T I O N Version history Version Description Date (dd-mm-yyyy) First version 28-04-2023 Weedbrush...

  • Page 4: Preface

    Weedbrush WB85 (EM005 (for AllTrec 4810T) • Weedbrush WB100 (EM804 for AllTrec 8015F) • Dustcontrol (for AllTrec 8015F & AllTrec 4810T) Please read this manual carefully for important information and instructions before you use your Weedbrush. Save this manual for future reference.

  • Page 5: Target Audience

    I N T R O D U C T I O N This user manual contains information and instructions regarding: • General description of the product and its components • Safety of all personnel working with the product • Operation •...

  • Page 6: Reading Guide

    I N T R O D U C T I O N 2. Local disassembly and assembly must only be done by: • A person authorized by FPS-Electric B.V. • Trained personnel under the direct supervision of a person authorized by FPS-Electric B.V. Reading guide Read this manual carefully.
  • Page 7 I N T R O D U C T I O N CAUTION Identifies a possible hazardous situation that, if not prevented can cause damage to equipment and/or loss of information. NOTE Gives more information that helps the user to do a task or to prevent a problem.

  • Page 8: Ec Declaration Of Conformity

    Declares that: The Weedbrush is a tool that cannot work independently. It must be attached to the front hitch of the AllTrec tool carrier and connected to the 48/80 VDC and 12 VDC of the tool carrier. 3 hydraulic DW valves are required for the movement of the Weedbrush.

  • Page 9: List Of Abbreviations

    I N T R O D U C T I O N List of abbreviations ePTO Electric Power Take Off Volts of direct current Weedbrush Weedbrush...

  • Page 10: Table Of Contents

    I N T R O D U C T I O N Content VERSION HISTORY ................2 PREFACE ..................... 3 Purpose of this manual ................3 Target audience ..................4 Requirements for operators ..............4 Reading guide ..................5 EC Declaration of Conformity ..............7 List of abbreviations ................
  • Page 11 I N T R O D U C T I O N Connect the Weedbrush ............31 OPERATING THE WEEDBRUSH ..........33 Safety rules for operation ............33 Start the operation ..............34 End of operation ............... 35 MAINTENANCE ..............37 Safety rules for maintenance and adjustments ......

  • Page 12: List Of Figures

    I N T R O D U C T I O N List of figures Fig. 1-1 AllTrec 8015F with Weedbrush ........13 Fig. 1-2 Type plate location ............15 Fig. 2-1 Weedbrush configurations ..........17 Fig. 2-2 Weedbrush WB100 ............19 Fig.
  • Page 13 I N T R O D U C T I O N Weedbrush...

  • Page 14: Introduction

    I N T R O D U C T I O N Introduction The Weedbrush is a fully electric powered implement, specially designed for use in combination with the AllTrec 4810T and 8015F implement carriers. The Weedbrush cannot work independently. You can easily connect the Weedbrush to the AllTrec vehicle without tools.

  • Page 15: Intended Use

    Related to the attached Weedbrush type, assembled onto the AllTrec vehicle, the Weedbrush is only applicable for removing weed. Be careful with semi-hardened surfaces, it is possible that parts of the surface will also be blown away.

  • Page 16: Identification

    Identification You can identify the Weedbrush by the type plate (Fig. 1-2, pos. 1) on the left side of the Weedbrush on the electrical housing. Your AllTrec dealer will have these details ready for you. Fig. 1-2 Type plate location Warranty FPS-Electric B.V.
  • Page 17 I N T R O D U C T I O N Weedbrush...

  • Page 18: Description Of The System

    D E S C R I P T I O N O F T H E S Y S T E M Description of the system There are two possible configurations of the Weedbrush system. NOTE In this user manual, only the Weedbrush WB100 is shown in the user manual.

  • Page 19: System Model

    Weedbrush width, control voltage, the communication and their ePTO plugs. See Table 2-1 for the different model descriptions. The system model gives the capacity, model and available versions of the tool carrier, see Table 2-1. Model Description AllTrec AllTrec 4810T 8015F •  WB85 Weedbrush 85 cm •...

  • Page 20: System Components

    Hydraulic cylinder brushhead tilting forward and backwards Hydraulic cylinder brushhead tilting left and right Hydraulic cylinder brushhead moving left and right Motor controller housing Locking feet Weedbrush (2x) Connection to quick hitch (on AllTrec 4810T and 8015F) 10. Hydraulic manifolds for cylinders position 1-3 Weedbrush...

  • Page 21: Weedbrush Motor

    2.2.2 Weedbrush motor The motor operates the Weedbrush directly at the necessary speed. The motor can be set from the AllTrec to a speed between 2000 and 3000 rpm. The electric motor has an extended robust flange that supplies the motor shaft with sufficient support when loaded on the brushunit.

  • Page 22: Dust Control (Optional)

    Optional the Weedbrush can be extended with the Dust Control. This includes: • 130 liter rear mounted watertank • Twin nozzle waterspray system Note: Watertank must be mounted on the Luggage rack. (4810T=EV017, 8015F=EV806) • Dust Control AllTrec 4810T = • Dust Control AllTrec 8015F = EM812 Weedbrush...
  • Page 23 D E S C R I P T I O N O F T H E S Y S T E M Weedbrush...

  • Page 24: Safety Provisions And Measures

    S A F E T Y P R O V I S I O N S A N D M E A S U R E S Safety provisions and measures 3.1.1 Safety and health risks When these procedures are ignored, dangerous and/or very dangerous situations can arise for both the user and the persons and/or animals in the vicinity.

  • Page 25: Safety Precautions

    S A F E T Y P R O V I S I O N S A N D M E A S U R E S Description danger Status danger Measure for danger reduction Oil leakage hydraulics Skin irritation from oil Visually check the hoses for damage and leaks before each use.

  • Page 26: Safety Instructions

    S A F E T Y P R O V I S I O N S A N D M E A S U R E S 3.1.3 Safety instructions No unauthorized persons should be within 2 meters of Weedbrush in operation.

  • Page 27: Stickers With Warning Pictograms

    S A F E T Y P R O V I S I O N S A N D M E A S U R E S 3.1.4 Stickers with warning pictograms Stickers with warning pictograms are located on these locations on the Weedbrush.
  • Page 28 S A F E T Y P R O V I S I O N S A N D M E A S U R E S Legend WARNING! RISK OF SEVERE INJURY Persons must NEVER touch the Weedbrush while rotating. WARNING! RISK OF SEVERE INJURY HIGH VOLTAGE.
  • Page 29 S A F E T Y P R O V I S I O N S A N D M E A S U R E S Made in Holland by FPS Read the manual carefully. HEARING PROTECTION Wear hearing protection when working with higher rpm’s EYE PROTECTION Wear eye protection to prevent...

  • Page 30: Transport And Storage

    The Weedbrush can become detached from the trailer or truck during transport when the Weedbrush is not correctly attached. If the Weedbrush is not connected to the AllTrec vehicle, the Weedbrush must be attached correctly with tension straps on the Weedbrush arms (Fig.

  • Page 31: Storage Of The Weedbrush

    T R A N S P O R T A N D S T O R A G E Fig. 4-1 Locations for transport connections when not connected Legend 1. Weedbrush arms (2 x eyelash position) 2. Connection plate connections ( 2 x eyelash)) Storage of the Weedbrush CAUTION Store the Weedbrush in a clean and dry environment to...

  • Page 32: Putting Into Service

    Be careful of crushing your hands when you attach the couplings to the AllTrec vehicle. CAUTION Only connect the ePTO plug if the AllTrec vehicle is switched off. Connecting with the AllTrec vehicle switched on can cause damage to the electric system.
  • Page 33 P U T T I N G I N T O S E R V I C E To safely connect the Weedbrush to the AllTrec 8015F / 4810T, ensure that you: 1. Level the AllTrec and Weedbrush. 2. Connect the Weedbrush to the 4-point quick hitch for attachments (4810T = EV019, 8015F=EV807).

  • Page 34: Operating The Weedbrush

    Weedbrush For safe operation read the information and instructions related to the Weedbrush. Safety rules for operation DANGER Be careful and NEVER touch the brushes when the ePTO plug is connected to the AllTrec vehicle. Weedbrush...

  • Page 35: Start The Operation

    Visual check on the overall condition of the Weedbrush 3. Switch on the AllTrec. Fig. 6-1 Oil check gearbox For further operation of the the Weedbrush connected to the AllTrec vehicle, see the AllTrec 4810T or 8015F user manual. Weedbrush...

  • Page 36: End Of Operation

    NOTE Be careful not to aim the jet directly at electrical parts and oil seals 2. Lower the front hitch of the AllTrec vehicle until the Weedbrush is on the ground. NOTE Make sure that the surface is flat and has sufficient load bearing capacity 3.
  • Page 37 O P E R A T I N G T H E W E E D B R U S H Weedbrush...

  • Page 38: Maintenance

    See 11.3. Maintenance must be carried out by a certified and qualified AllTrec dealer. You can request an overview of AllTrec dealers at https://alltrec.nl/en/dealers/. Obey the maintenance instructions for safe operation on the Weedbrush and to keep the Weedbrush in good condition.

  • Page 39: Safety Rules For Maintenance And Adjustments

    M A I N T E N A N C E Safety rules for maintenance and adjustments WARNING • Make sure that you fully switched off the AllTrec vehicle and put it stationary on the handbrake before you do maintenance or adjustments •...

  • Page 40: Lifting The Weedbrush

    For easy maintenance and repair of the Weedbrush, there is an option to set the Weedbrush in a tilted angle. 1. Lift the Weedbrush up with the lifting device of the AllTrec vehicle (see the main manual of the AllTrec 4810T or 8015F).

  • Page 41: Maintenance Actions

    M A I N T E N A N C E Maintenance actions 7.3.1 Cleaning CAUTION Remove large quantities of wire, rope, sand, grass, weed etc. around the Weedbrush area that can cause permanent malfunctioning of the Weedbrush Regularly clean the Weedbrush to prevent rust from large quantity of wet grass/weed/sand.

  • Page 42: Gearbox

    M A I N T E N A N C E Fig. 7-1 Lubrication points 7.3.3 Gearbox Fig. 7-2 Gearbox 1. Check oil level on position 1. 2. Oil tank, position 2. Oil type ISO-VG-220. Oil tank must be filled for 50% with brushes in horizontal position. Weedbrush...

  • Page 43: Visual Check

    7.3.5 Electrical system maintenance Do a check of the electrical system at a minimum of a year by an authorized AllTrec technician. Make sure that all the electrical connections of the electrical components are in good condition. Weedbrush...

  • Page 44: Maintenance Schedule

    M A I N T E N A N C E Maintenance schedule The schedule below shows you all the maintenance tasks that are necessary for reliable operation of the Weedbrush. Par. Weedbrush OPERATOR DEALER MAINTENANCE TASK 7.3.1 Cleaning 7.3.2 Lubricating lubrication points 7.3.3...

  • Page 45: Maintenance Procedures

    M A I N T E N A N C E Maintenance procedures 7.5.1 Replacement brushes The brush segments can be replaced with a wrench 17. The brush can be changed by loosening the 4 M10 bolts. If a bolt is worn, it must be replaced. Always replace all brushes at the same time.

  • Page 46: Malfunctions

    If you are experiencing problems or malfunctions: contact your AllTrec dealer. If a problem in the control system occurs, you can read the AllTrec 4810T or AllTrec 8015F display communication. The manufacturer assumes that the operator/owner takes his or her responsibility and uses the machine for what it is intended for, namely controlling weeds on paved surfaces.
  • Page 47 M A L F U N C T I O N S Weedbrush...

  • Page 48: Discard

    Environmental consequences The lifespan of the AllTrec depends on maintenance, operation hours, the use and environmental conditions (dust, pollution, humidity, temperature and the like). Correct maintenance increases the lifespan.
  • Page 49 D I S C A R D Weedbrush...

  • Page 50: 10. Warranty Conditions

    • AllTrec 4810T and 8015F: 2 years warranty on the machine, with a maximum of 2000 operating hours after delivery • AllTrec 8015F: 2-year warranty on the battery, with a maximum of 2000 operating hours after delivery.
  • Page 51 Use of the machine for purposes other than those for which it is intended • Replacement of an original part with a non-original part • The maximum weight of the AllTrec is stated on the nameplate of the machine and, including attachments, may not exceed this maximum weight at all times. Weedbrush...

  • Page 52: 11. Annex

    11. Annex This annex contains the first inspection checklist and the maintenance logbook. If you are a service technician or an AllTrec dealer, make sure to complete every form according to the instructions as given by FPS- Electric B.V.. 11.1...

  • Page 53: 50 Hours Inspection

    50 hours inspection NOTE After 50 operation hours the items listed below must be checked / performed by the dealer. This document must be sent to info@alltrec.nl in order to be able to claim any warranty. Serialnumber: √ Oil change gearbox 7.3.3...

  • Page 54: Maintenance Logbook

    A N N E X 11.3 Maintenance logbook Weedbrush...
  • Page 55 A N N E X Weedbrush...
  • Page 56 A N N E X Weedbrush...
  • Page 57 A N N E X Weedbrush...
  • Page 58 A N N E X Weedbrush...
  • Page 59 A N N E X Weedbrush...
  • Page 60 A N N E X Weedbrush...
  • Page 61 A N N E X Weedbrush...
  • Page 62 A N N E X Weedbrush...
  • Page 63 A N N E X Make a copy of this page for future use! Weedbrush...

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