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ALLTREC 8015F User Manual

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AllTrec 8015F
101270
User manual English
Version 1.3 • 2023
FPS-Electric B.V.
the Netherlands
info@alltrec.nl
www.alltrec.nl

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  • Page 1 AllTrec 8015F 101270 User manual English Version 1.3 • 2023 FPS-Electric B.V. the Netherlands info@alltrec.nl www.alltrec.nl...
  • Page 2 FPS-Electric B.V. This also applies to the accompanying drawings and diagrams. Details Your Dealer: Serial number: Delivery date: AllTrec 8015F...

  • Page 3: Version History

    I N T R O D U C T I O N Version history Version Description Date (dd-mm-yyyy) First version 12-04-2022 Second version 18-01-2023 Third version 27-02-2023 AllTrec 8015F...

  • Page 4: Preface

    Please read this manual carefully for important information and instructions before using the AllTrec 8015F. Save this manual for future reference. The best results will be obtained when the AllTrec 8015F is: • Regularly maintained by carrying out preventive maintenance instructions •...

  • Page 5: Target Audience

    • Have checked local legislation and followed the required training and/or got an appropriate licence before operating an AllTrec • Fully adhere to all safety measures mentioned in this manual All applicable local regulations should be observed.

  • Page 6: Reading Guide

    Reading the instructions in this manual helps to avoid dangerous situations, repair costs and downtime. It also increases the reliability and service life of the AllTrec 8015F. This manual uses the following symbols to bring important safety information to the reader's attention:...
  • Page 7 I N T R O D U C T I O N NOTE This shows extra information that may help the user. AllTrec 8015F...

  • Page 8: Ec Declaration Of Conformity

    Electromagnetic compatibility - Test methods and acceptance criteria - NEN-EN-ISO 21299:2009 Powered ride-on turf care equipment - Roll-over protective structures (ROPS) - Test procedures and acceptance criteria Rijen, the Netherlands 16-01-2023 F.P. van de Staak General Director FPS-Electric B.V. AllTrec 8015F...

  • Page 9: List Of Abbreviations

    Charging Port Double Acting EPAS Electric Power Assisted Steering ePTO Electric Power Take Off Internet of Things LiFePO4 (Lithium-Ferro-Phosphate) battery Manual Service Disconnect ROPS Roll Over Protection Structure State of Charge Vehicle Control Unit Volts of Direct Current AllTrec 8015F...

  • Page 10: Table Of Contents

    Steering system ..............30 2.2.11 Battery ..................31 2.2.12 Lifting device ................31 2.2.13 Hydraulic system..............31 2.2.14 Double Acting (DA) function ..........32 2.2.15 Frame ..................32 2.2.16 Fuses ..................33 2.2.17 12V Battery ................36 2.2.18 Attachments ................36 AllTrec 8015F...
  • Page 11 80 hours inspection ..............65 Check before every use ............65 Adjusting the steering column ........... 66 Adjusting and using the seat ............. 68 Adjusting the tyre pressure ............70 Charging..................71 4.7.1 Charging options ..............72 4.7.2 Charging precautions ............. 73 AllTrec 8015F...
  • Page 12 4.8.1 Mechanic connection ............. 81 4.8.2 Electric connection ..............82 4.8.3 Hydraulic connection ............. 83 OPERATING THE ALLTREC 8015F ........85 Using the right armrest controls ..........86 Display ..................87 5.2.1 Main screen symbols ............. 88 5.2.2 Attachment status ..............89 5.2.3...
  • Page 13 Frame maintenance ............. 152 7.5.20 Steering shaft check ............152 7.5.21 Wheels – Wheel bolts ............152 7.5.22 Wheels – Tyres and Tyre pressure........153 7.5.23 Wheels – Play on wheels ............. 153 7.5.24 Wheels – Inline ..............154 AllTrec 8015F...
  • Page 14 Environmental consequences ..........161 Dismantling ................161 Waste disposal ................ 161 Battery recycling ..............161 WARRANTY CONDITIONS ........... 163 ANNEX..................165 11.1 Checklist when commissioning the machine ......166 11.2 80 hours inspection ..............167 11.3 Maintenance logbook .............. 168 AllTrec 8015F...
  • Page 15 I N T R O D U C T I O N AllTrec 8015F...

  • Page 16: List Of Figures

    Sticker location – steering wheel ........40 Fig. 2-13 Sticker location – fuse holder..........40 Fig. 2-14 Machine dimensions AllTrec 8015F with ROPS ....45 Fig. 2-15 Machine dimensions AllTrec 8015F with cabin ....45 Fig. 2-16 Battery sticker ..............49 Fig.
  • Page 17 Fig. 6-9 Joystick functionality for leaf blower ......... 130 Fig. 6-10 Armrest button functionality for leaf blower ...... 131 Fig. 7-1 Jack points on AllTrec 8015F .......... 135 Fig. 7-2 MSD Safety-connector ............136 Fig. 7-3 Frontal traction controller ..........141 Fig.
  • Page 18 I N T R O D U C T I O N Fig. 7-14 Check wheels are inline............ 154 Fig. 7-15 Fusee check rear wheels ..........155 Fig. 8-1 Connection lost notification ..........157 AllTrec 8015F...
  • Page 19 I N T R O D U C T I O N AllTrec 8015F...

  • Page 20: Introduction

    I N T R O D U C T I O N Introduction Intended use The AllTrec 8015F is an universal tool carrier. It is intended to be used for various work activities in public green spaces in the city and municipality, at camping sites and at holiday and amusement parks.

  • Page 21: Use On Public Roads And Motorways

    Use on public roads and motorways It is forbidden to use the AllTrec 8015F on motorways. It is forbidden to use the AllTrec 8015F on public roads, unless the AllTrec 8015F has been provided with a road permit by the relevant importer.

  • Page 22: Identification

    I N T R O D U C T I O N The maximum speed limit of the AllTrec 8015F is 25 km per hour. While driving at high speeds, attachments must be protected. Read the manual of the relevant attachment.

  • Page 23: Warranty

    Legend Type plate Serial number Warranty AllTrec guarantees the soundness of the products with regard to the material and/or manufacturing faults. The warranty is valid for two years with a maximum of 2000 operation hours after the delivery date. The battery comes with a factory warranty of five years with a maximum of 5000 operation hours after the delivery date.

  • Page 24: Description Of The Machine

    In order to use tools, the front of the machine is equipped with a lifting device and electrical power connection. The AllTrec 8015F can be used for various work activities, such as mowing, weeding, sweeping and leaf blowing, depending on the attachment used.

  • Page 25: Machine Components

    2. Cabin door with ajar position (see Chapter 5.15) 3. Front wheels 4. Lifting device 5. ePTO connection front side 6. Lubrication nipples 7. Hydraulic connectors 8. Windshield wiper 9. Traffic lights 10. Side mirrors 11. Working lights AllTrec 8015F...

  • Page 26: Rear Side Machine Components

    Rear wheels / steering Rear traffic lights ePTO connection rear side Battery charger Engine compartment 6. Charger compartment 7. Rear window CAUTION It is forbidden to use the engine compartment (pos. 5) and the battery compartment (pos. 6) as storage space. AllTrec 8015F...

  • Page 27: Operating Machine Components

    D E S C R I P T I O N O F T H E M A C H I N E 2.2.3 Operating machine components Fig. 2-3 Machine components inside Legend Operator’s seat 2. Wiper fluid reservoir 3. Steering column 4. Control buttons 5. Joystick 6. Display AllTrec 8015F...

  • Page 28: Cabin Machine Components - Top Front

    D E S C R I P T I O N O F T H E M A C H I N E 2.2.4 Cabin machine components – top front Fig. 2-4 Machine components inside Legend 1. Air vent 2. Air heating/cooling controls 3. Windshield wiper controls 4. Bluetooth radio/audio device 5. Cabin light AllTrec 8015F...

  • Page 29: Cabin Machine Components - Rear Side

    Cabin machine components – rear side Fig. 2-5 Machine components inside Legend 1. Storage space 2. Speakers (left and right of seat) 3. Emergency hammer 4. Cup holder 5. Two USB charging ports 6. Clothing/luggage hook (left of seat, not visible) AllTrec 8015F...

  • Page 30: Cabin / Anti-Roll Bar

    This braking pedal functions as an independent operating hydraulic braking system on the front axle. The manual parking brake is located left of the seat. When used, a cable activates a brake at each of the two front wheels. AllTrec 8015F...

  • Page 31: Traction System

    D E S C R I P T I O N O F T H E M A C H I N E 2.2.8 Traction system The AllTrec 8015F in its standard configuration, comes with two separate front-wheel motors. With the optional 4WD, the rear wheels also each have their own motor.

  • Page 32: Battery

    This filters out shocks and vibrations from unevenness in the road and improves driver comfort. The float function is always switched on when the AllTrec 8015F is in operation. This function can be deactivated with the function button so that the lifting device is double-acting.

  • Page 33: Double Acting (Da) Function

    D E S C R I P T I O N O F T H E M A C H I N E 2.2.14 Double Acting (DA) function The AllTrec 8015F is factory equipped with three double acting (DA) hydraulic functionalities at the front of the machine.

  • Page 34: Fuses

    The fuse holder with the plug-in fuses is located under the rear lid of the machine (pos. 1). The fuse holder can be opened without tools. Fig. 2-6 Fuse holder location AllTrec 8015F...

  • Page 35: Fig. 2-7 Fuse Holder Guide

    Drive pedal power supply Diagnostic connector power supply Joystick armrest, display, TF sensors power supply Reserved / Empty Optional camera power supply ePTO 12V power supply FRONT ePTO 12V power supply REAR Optional power supply Blowers inverters FRONT Blowers inverters REAR AllTrec 8015F...

  • Page 36: Fig. 2-8 Fuse Chart

    Work lights cabin Seat heating Seat air suspension Aux switch 1 (left side seat) Aux switch 2 (left side seat) Aux switch 3 (left side seat) Wiper motor Wiper washer USB/radio cabin Condenser FAN Blower cabin Fig. 2-8 Fuse chart AllTrec 8015F...

  • Page 37: Battery

    If the 12V battery runs empty, it is impossible to start the machine. 2.2.18 Attachments There are various attachments available for the AllTrec 8015F for carrying out various work activities. A full list can be found in Chapter 2.6.4 or on www.alltrec.nl.

  • Page 38: Safety Provisions And Measures

    2.3.5 Cabin / Anti-roll bar The AllTrec 8015F is supplied with an anti-roll bar. It prevents further rolling if the machine tips over. The machine is optionally supplied with a cabin, that functions as an anti-roll bar. 2.3.6 Electrical boxes It is forbidden to open electrical boxes except for the black fuse box.

  • Page 39: Stickers With Warning Pictograms

    Stickers with warning pictograms are located on these locations on the machine. CAUTION Make sure that all safety pictograms on the machine are always clean, visible and readable. Clean or replace stickers immediately if they are not readable. Fig. 2-9 Sticker locations - front AllTrec 8015F...

  • Page 40: Fig. 2-10 Sticker Locations - Compartments

    D E S C R I P T I O N O F T H E M A C H I N E Fig. 2-10 Sticker locations – compartments Fig. 2-11 Sticker locations - backside AllTrec 8015F...

  • Page 41: Fig. 2-12 Sticker Location - Steering Wheel

    D E S C R I P T I O N O F T H E M A C H I N E Fig. 2-12 Sticker location – steering wheel Fig. 2-13 Sticker location – fuse holder AllTrec 8015F...
  • Page 42 WARNING! RISK OF SEVERE INJURY Fig. Fasten your safety belt before operating the machine. Read the manual carefully. Fig. WARNING! Read the AllTrec user manual Fig. carefully before operating the machine to prevent death, serious injury or damages. AllTrec 8015F...
  • Page 43 RISK OF SEVERE INJURY DUE Fig. TO ENTRAPMENT RESULTING FROM MOVING COMPONENTS OPERATE THE ATTACHMENT ONLY WHEN SEATED. NO PEOPLE OR ANIMALS ARE ALLOWED WITHIN 4 METRES OF THE MACHINE. WARNING! RISK OF SEVERE INJURY Fig. 2-10 HIGH TEMPERATURES. AllTrec 8015F...
  • Page 44 HIGH VOLTAGE. WARNING! FOR 230 VAC Fig. POWERSUPPLY SET 2-11 CURRENT SETTING TO 8 Made in Holland by FPS Fig. 2-12 INFORMATION Information on the inside Fig. cover of: fuses, transport, 2-13 lifting, towing, tyres, safety and lubrication AllTrec 8015F...

  • Page 45: Technical Specifications

    1750 kg (3858 lbs) Max rear axle load 900 kg (1984 lbs Max rear loading weight 250 kg (551 lbs) (indication) CAUTION Depending on options, axle loads are affected. Avoid exceeding the max axle loads when loading the rear. AllTrec 8015F...

  • Page 46: Fig. 2-14 Machine Dimensions Alltrec 8015F With Rops

    D E S C R I P T I O N O F T H E M A C H I N E Fig. 2-14 Machine dimensions AllTrec 8015F with ROPS Fig. 2-15 Machine dimensions AllTrec 8015F with cabin AllTrec 8015F...

  • Page 47: Drive

    Lifespan 3000 charging/discharging cycles to more or equal to 80% SOC Battery technology LiFePO4 Capacity 50 kWh / 67 kWh Operating temperature -10°C to +45°C (charging 0°C to +45°C) Charging 10 kWh onboard charger (4 – 8 hours) AllTrec 8015F...

  • Page 48: Operation And Comfort

    • Air conditioning & heating • Bluetooth radio • USB power supply • Integrated work and alarm lighting • Windshield wiper with sprinkler system • Rear window can be opened completely • Two full glass doors with ajar position AllTrec 8015F...

  • Page 49: Lifting Device Attachments

    Maximum of 16 degrees (30%) DANGER The maximum allowed slope is based on the machine’s characteristics without attachments. Attachments strongly influence the centre of gravity and the allowed maximum slope. Refer to the manual of the attachment for allowed slopes. AllTrec 8015F...

  • Page 50: Battery

    D E S C R I P T I O N O F T H E M A C H I N E Battery The AllTrec is delivered with a 80 VDC Lithium iron phosphate (LiFePO4) battery. Optionally, the machine can be delivered with batteries of various capacities, depending on the energy need.

  • Page 51: Battery System Functioning

    When the machine is switched on with an ignition key, the BMS checks the battery. If the battery functions correctly, the AllTrec 8015F will start. If the BMS detects a problem with the battery, the AllTrec 8015F won’t start to prevent permanent battery damage.

  • Page 52: Storage After Use

    The warranty expires if you do not follow the user instructions or if you carry out unapproved repairs • In case of fire, use a foam or CO fire extinguisher (type B), or dry powder extinguisher type D • Only use the battery with the AllTrec 8015F. AllTrec 8015F...

  • Page 53: Equipment And Options

    D E S C R I P T I O N O F T H E M A C H I N E Equipment and options Several options can be added to the AllTrec 8015F at the factory. This chapter gives an overview of the standard available options for the machine, battery and chargers.
  • Page 54 Rear wheel motors: 8,8 kW (instant power), 640 Nm (instant torque) EV804 Rear ePTO connection Required for e-variator and possibility to connect other attachments at the rear EV805 Single flash light Removable flash light for ROPS only EV806 Luggage rack AllTrec 8015F...
  • Page 55 Required for all attachments except mowing decks EV808 Traffic light kit For ROPS version only EV809 Counterweight set Recommended when using heavy attachments EV810 2WD (Two-wheel drive) Front wheel motors: 11,5 kW (instant power), 1344 Nm (instant torque) AllTrec 8015F...

  • Page 56: Energy Source

    D E S C R I P T I O N O F T H E M A C H I N E CODE ITEM EV811 ROPS EV812 Heated mirrors 2.6.2 Energy source CODE ITEM LFP battery 50 kWh EE802 LFP battery 67 kWh EE803 AllTrec 8015F...

  • Page 57: Battery Accessories & Charging

    EL007 Charge cable 380V 3 phase connection, 5 meter EL008 Charge cable 230V 1 phase connection, 5 meter ES801 IoT connectivity - 5 YEARS - Basic For extended battery warranty (5 years total), remote diagnostics and remote updates. AllTrec 8015F...

  • Page 58: Attachments

    Rear discharge rotary mowing deck 195 cm 5 blades/5 motors Optional with mulching kit EM803 Rear discharge rotary mowing deck 270 cm 7 blades/7 motors Optional with mulching kit EM013 Mulching kit 165 cm Incl. robust mulching shield AllTrec 8015F...

  • Page 59: System

    3 speeds, with adjustable direction of rotation. EM812 Dust Control for Weedbrush EM804 Including: 130 liter rear mounted watertank with twin nozzle waterspray system Watertank to be mounted on EV806 Luggage rack EM805 Leaf blower Direction-adjustable nozzle via hydraulic rotary lever AllTrec 8015F...
  • Page 60 D E S C R I P T I O N O F T H E M A C H I N E CODE ITEM EM014 E-Variator Including rear mounted Gas Tanks. (Not supplied by AllTrec. Contact us and we will connect you to the relevant distributor) AllTrec 8015F...
  • Page 61 D E S C R I P T I O N O F T H E M A C H I N E AllTrec 8015F...

  • Page 62: Transport And Storage

    5000 kg (11023 lbs) • Always lash the machine at a minimum of four points: two or more at the front and two or more at the rear WARNING Never use eyes and/or recesses in the frame for towing purposes. AllTrec 8015F...

  • Page 63: Fig. 3-1 Frontal Locations For Machine Securing During Transport

    The side locations for machine securing have limited space for securing hooks. Make sure that hooks or other securing equipment do not touch or put pressure onto the battery. Damage to the battery due to improper machine securing voids the warranty. AllTrec 8015F...

  • Page 64: Storage Of The Machine

    The electric installation is only splash proof; prevent damage by storing the AllTrec in a clean and dry environment. Do not store the AllTrec for more than a week with a battery capacity of less than 40 % (two bars).
  • Page 65 Store the battery in a cool and ventilated place • Do not store the battery in direct sunlight and/or UV radiation • After a long period of storage, you might have to charge and discharge the battery a few times to reach maximum performance AllTrec 8015F...

  • Page 66: Putting Into Service

    Be aware of road and weather conditions and drive accordingly. Make sure to wear the seatbelt while driving. Make sure the seat, pedals and footwear are free of any soiling, to prevent accidents as a result of slipping. AllTrec 8015F...

  • Page 67: Adjusting The Steering Column

    Pull out the handle (Fig. 4-2, pos. 1) to the left. Pull the steering column (Fig. 4-2) to the desired height. Push back the handle (Fig. 4-2, pos. 1) into its recess in the steering column. Fig. 4-1 Steering column position adjustments AllTrec 8015F...

  • Page 68: Fig. 4-2 Steering Column Height Adjustments

    P U T T I N G I N T O S E R V I C E Fig. 4-2 Steering column height adjustments AllTrec 8015F...

  • Page 69: Adjusting And Using The Seat

    • the armrest adjustment (pos. 1) • the backrest handle (pos. 2) • the seat base height adjustment (pos. 3) • the seat gas spring adjustment (pos. 4) • the forward/backward adjustments (pos. 5 and 6) Fig. 4-3 Seat adjustment AllTrec 8015F...

  • Page 70: Fig. 4-4 Seat Heating Button

    2. See Chapter 5.1 and Fig. 5-1, pos. 6 for adjusting the right armrest. 3. Use the seat heating button (Fig. 4-4, pos. 1) on the back of the seat to heat the seat. Fig. 4-4 Seat heating button AllTrec 8015F...

  • Page 71: Adjusting The Tyre Pressure

    2. Use a compressor and a pressure gauge to adjust the tyre pressure of all tyres. 3. Screw the valve caps (Fig. 4-5, pos. 1) back on all tyres. Fig. 4-5 Tyre valve caps Pressure factory set at 1.5 bar. AllTrec 8015F...

  • Page 72: Charging

    P U T T I N G I N T O S E R V I C E Charging The AllTrec 8015F battery can be charged in various ways. It is standard supplied with a 10kW charger. See Chapter 2.6.3 - Battery accessories & charging for an overview of the available charging options.

  • Page 73: Charging Options

    Model Power Outlet 230 V 1-phase 230 VAC / 10A 50/60 Hz 380 V 3-phase 400 VAC / 16A 50/60 Hz Type 2 For charging Type 2 station charging (European station standardized) AllTrec 8015F...

  • Page 74: Charging Precautions

    This way, the battery can balance all the cells. The charger switches off automatically when the battery is fully charged and balanced. This also ensures that the 12V battery is charged. With a low capacity 12V battery the AllTrec. AllTrec 8015F...

  • Page 75: Fig. 4-6 Unbalanced Versus Balanced Battery

    This also applies to higher temperatures. The optimal charging temperatures are between 10 and 40 degrees. For the battery in the AllTrec 8015F a battery heater is optional available. Advised when AllTrec is operational in areas with colder temperatures.

  • Page 76: Charging At A Socket - Model A And B

    9. Button for changing maximum charging current (pos. 6) By pressing this button, the current can be altered. For 230 VAC setting is 8A.* , For 380 VAC setting is 16A *. *= When set, this setting will be stored in the control unit. AllTrec 8015F...

  • Page 77: Charging At A Socket - Procedure

    Charging at a socket – procedure NOTE The machine cannot be used while being charged. 1. Park the AllTrec 8015F in a safe place as close to the power outlet as possible. 2. Plug the supplied charging cable into the socket. DO NOT PLUG IN THE MACHINE YET 3.
  • Page 78 P U T T I N G I N T O S E R V I C E 6. The AllTrec 8015F is being recharged. This is shown in the display if the ignition is switched on. See Fig. 4-10.

  • Page 79: Charging At A Charging Station - Type 2

    P U T T I N G I N T O S E R V I C E 4.7.5 Charging at a charging station – Type 2 1. Park the AllTrec in a safe place, as close as possible to the charging station. 2. Plug the supplied charging cable into the charging socket (Fig.
  • Page 80 NOTE The machine cannot be used while being charged. NOTE If the charger does not turn on due to a defect or another problem, a malfunction notice will appear in the display. AllTrec 8015F...

  • Page 81: Connecting Attachments

    P U T T I N G I N T O S E R V I C E Connecting attachments The AllTrec 8015F is specifically designed to mount and use attachments on the front. Several arrangements have been made to use the various attachments.

  • Page 82: Mechanic Connection

    (pos. 1) • a mounting point (pos. 4) for a top rod Inserts can easily be switched in the lifting arms (pos. 3) so that attachments can be suspended properly. Fig. 4-11 Attachment connections on the front side AllTrec 8015F...

  • Page 83: Electric Connection

    An optional rear ePTO connection (Fig. 4-12, pos. 1) is available on the rear side of the machine. The AllTrec 8015F can now be started and the system will recognise the attachment. The attachment will immediately be visible on the display and be ready for use.

  • Page 84: Hydraulic Connection

    P U T T I N G I N T O S E R V I C E 4.8.3 Hydraulic connection An hydraulic connection (Fig. 4-11, pos. 3) is located at the right front side of the machine. An optional hydraulic connection (Fig. 4-11, not shown) is located at the rear side of the machine. AllTrec 8015F...
  • Page 85 P U T T I N G I N T O S E R V I C E AllTrec 8015F...

  • Page 86: Operating The Alltrec 8015F

    The control functions of the road lights and optional lights are located on the steering column. NOTE Make sure to have read and understood all instructions in this manual in order to safely use the AllTrec 8015F. AllTrec 8015F...

  • Page 87: Using The Right Armrest Controls

    O P E R A T I N G T H E A L L T R E C 8 0 1 5 F Using the right armrest controls The right armrest of the AllTrec 8015F contains controls that consist of: See Fig 5.1 •...

  • Page 88: Display

    Parameters can only be changed by the manufacturer and certified AllTrec dealers; a pin code protects against unauthorised use by other parties. When the AllTrec 8015F is started the main screen (Fig. 5-2) appears. The machine is now ready to use. AllTrec 8015F...

  • Page 89: Main Screen Symbols

    When the machine is ready for use, the display (Fig. 5-1, pos. 2) will show the main screen. The main screen displays several symbols: Fig. 5-2 Main screen symbols The numbered symbols have these explanations: Fig. 5-3 Main screen explanation AllTrec 8015F...

  • Page 90: Attachment Status

    Warning notifications SYMBOL COLOR STATUS Orange Warning – Traction system Error – Traction system Orange Warning – Steering system Error – Steering system Orange Warning – Battery system Error – Battery system Orange Warning – Hydraulics Error – Hydraulics AllTrec 8015F...

  • Page 91: Drive Mode Status

    The temperature status shows the temperature of the motors, inverters and battery. SYMBOL COLOR STATUS Green All temperatures within safe limits Orange Temperatures above safe limits, but not critical Motors or inverters too hot, limp mode home activated (see 5.2.4) Battery too hot or too cold. AllTrec 8015F...

  • Page 92: Seat Notification

    The seat notification also appears if the seat sensor detects an error (see 5.2.7). In case of a seat sensor error, follow the procedures outlined in Chapter 7.5.1. 5.2.7 Seat status SYMBOL COLOR STATUS White Seat sensor functions normally Seat sensor – malfunction, connection error or short-circuited AllTrec 8015F...

  • Page 93: Cover Open Notification

    If the charge cover accidentally opens during operation of the machine, the machine keeps on driving until it is stopped by the operator. It will only be able to drive again after the charge cover has been closed. Fig. 5-5 Cover open notification AllTrec 8015F...

  • Page 94: Battery Status

    The alarm light will be activated. The machine can safely be steered to the side. CAUTION Charge the battery on time and avoid using the battery until it is empty, causing the machine to shut down. A machine shutdown can cause dangerous situations. AllTrec 8015F...

  • Page 95: Fig. 5-6 Battery Levels Shown In Display

    When the exclamation mark appears, an urgent charging notification (Fig. 5-7) will appear on the display. The driving speed will be limited, the attachment will stop working. The machine will completely shut down if you continue working without recharging. AllTrec 8015F...

  • Page 96: Joystick And Joystick Buttons

    O P E R A T I N G T H E A L L T R E C 8 0 1 5 F Fig. 5-7 Urgent charging notification Joystick and joystick buttons The joystick (Fig. 5-8) on the right armrest has 4 buttons and 2 rollers and can be moved into four directions. Fig. 5-8 Joystick with buttons and rollers AllTrec 8015F...
  • Page 97 Control float during operation Change turning direction of attachment (if applicable) Push and hold button 6 and move joystick forward/backwards to use hydraulics DA function 2. Push and hold button 6 and move joystick left/right to use hydraulics DA function 3. AllTrec 8015F...

  • Page 98: Armrest Function Buttons And Fingertip Switches

    Below the joystick, there are 8 function buttons (Fig. 5-9, pos. 1-4 and pos. 9-12) and 4 fingertip switches (Fig. 5-9, pos. 5-8). As soon as a function is activated, the function button will light up in green. Fig. 5-9 Armrest function buttons and fingertip switches AllTrec 8015F...
  • Page 99 Control lifting device Up/down Control DA function 1 Forward Select driving direction, only functions after Neutral first pressing AUX 2-button (Fig. 5-8, pos. 6) Backward Activate float functionality Activate lifting device suspension (De)activate ePTO Change speed of attachment AllTrec 8015F...

  • Page 100: Using The Lights

    Pos. 2 Right blinker Push the indicator handle away from you Pos. 1 City lights Rotate the end of the handle one click counter clockwise Pos. 1 Road lights Rotate the end of the handle two clicks counter clockwise AllTrec 8015F...

  • Page 101: Fig. 5-11 Light Buttons

    Fig. 5-11 Light buttons Use the light buttons (Fig. 5-11), to (de)activate these light functions: BUTTON FUNCTION OPERATION Beacon lights Press the button to (de)activate Hazard lights Press the button to (de)activate Working lights Press the button to (de)activate AllTrec 8015F...

  • Page 102: Ignition

    (not shown) to the last position. The machine will now be switched on, this can take 5 to 10 seconds. As soon as the start screen appears (see chapter 5.2), the machine is ready for use. AllTrec 8015F...

  • Page 103: Driving

    O P E R A T I N G T H E A L L T R E C 8 0 1 5 F Driving After the AllTrec 8015F has been switched on, the machine is ready for driving. The operator must sit in the seat while operating the machine. If the operator gets up from the seat, the neutral function is activated and the machine will shut down, see Chapter 5.2.6.

  • Page 104: Fig. 5-14 Driving Directions Shown In Display

    Release the accelerator pedal (Fig. 5-15, pos. 1) to decrease speed or brake. NOTE When releasing the accelerator pedal, the AllTrec brakes automatically. When quickly releasing the accelerator pedal, the machine will come to a powerful stop.

  • Page 105: Fig. 5-15 Accelerator And Braking Pedal

    Fig. 5-15 Accelerator and braking pedal WARNING Only use the braking pedal (Fig. 5-15, pos. 2) if extra braking is necessary or in case of emergency. WARNING Sudden release of the accelerator pedal will cause the motor to brake powerfully. AllTrec 8015F...

  • Page 106: Parking

    To prevent damage to the machine, never drive while the hand brake is activated. NOTE From the drivers perspective, on the right side of the handbrake are three AUX buttons. A dealer may use these buttons for optional 12V functions. AllTrec 8015F...

  • Page 107: Float

    After starting the machine, the float functionality is standby: • the float button (Fig. 5-18, pos. 2) lights up green; • the float percentage (Fig. 5-17, pos. 1) is shown in the display. Fig. 5-17 Float functionality in display Fig. 5-18 Float functionality and control buttons AllTrec 8015F...
  • Page 108 The float percentage that was used last will be automatically stored. When float is activated again, this stored percentage will be applied. CAUTION Depending on the attachment used, the float percentage might be limited. This is the case when it is forbidden to lift the attachment. AllTrec 8015F...

  • Page 109: Cruise Control

    The machine will not stop by itself in cruise control mode. Stop the machine immediately when dangerous situations occur. The AllTrec 8015F is equipped with a cruise control function. There are three function buttons for this purpose in the armrest: •...

  • Page 110: Fig. 5-20 Armrest Cruise Control Function Buttons

    O P E R A T I N G T H E A L L T R E C 8 0 1 5 F Fig. 5-20 Armrest cruise control function buttons Fig. 5-21 Display cruise control button AllTrec 8015F...

  • Page 111: Activate Cruise Control

    5.10.2 Deactivate cruise control The cruise control deactivates automatically if you: Press the cruise control button (Fig. 5-19, pos. 2) once; Operate the brake pedal (Fig. 5-15, pos. 2); Change the driving directions (see Chapter 0); Leave the seat. AllTrec 8015F...

  • Page 112: Using Air Conditioning And Heating

    ‘0’ or deactivate the A/C button (pos. 2, middle button). Fig. 5-22 Air conditioning / heating controls and air vents NOTE Air conditioning and heating can’t function simultaneously. The air conditioning will shut off as soon as the heating function is activated. AllTrec 8015F...

  • Page 113: Using Front Window Windshield Wiper

    Press the top side of the wiper blade button (pos. 2) into a flat position to deactivate the windshield wiper. To use the wiper fluid, press and shortly hold the windshield wiper fluid button (pos. 1). Fig. 5-23 Front window wiping controls AllTrec 8015F...

  • Page 114: Using Cabin Light

    O P E R A T I N G T H E A L L T R E C 8 0 1 5 F 5.13 Using cabin light Press the on/off button (Fig. 5-24, pos. 1) to activate or deactivate the cabin light. Fig. 5-24 Cabin light AllTrec 8015F...

  • Page 115: Using Rear Window

    Push the window open. The gas springs will hold the window in its opened position. Pull both handles simultaneously to fully close the window. Turn the right window handle (pos. 1) 90° downwards clockwise and turn the left window handle (pos. 2) 90° downwards counter- clockwise. Fig. 5-25 Rear window AllTrec 8015F...

  • Page 116: Use The Door's Ajar Position

    The steps are identical for both doors. In this Chapter only the left door ajar position is shown. Open the door. Pull out the ajar position handle button (Fig. 5-26, pos. 1). Turn the ajar position handle 90° upwards clockwise. Fig. 5-26 Ajar position handle AllTrec 8015F...

  • Page 117: Fig. 5-27 Ajar Position Handle

    To stop using the ajar position, first shut down the machine or park it. Open the door. Pull out the ajar position handle button. 10. Turn the ajar position handle 90° downwards counter-clockwise. 11. Push in the ajar position handle button. 12. Close the door completely. AllTrec 8015F...

  • Page 118: Operating Attachments

    When hoses are connected to non-corresponding hydraulic connectors, actual button functionality from the joystick and armrest buttons will differ from functionality as described within this manual. Fig. 6-1 Hydraulic connectors AllTrec 8015F...

  • Page 119: Operating Mowing Decks

    Pay close attention to all special symbols. When in doubt, consult your supervisor on how to proceed. NOTE This AllTrec 8015F manual only describes the operation of the mowing deck after its complete and correct installation onto the AllTrec 8015F. NOTE...

  • Page 120: Activating The Mowing Deck

    2. Press the ePTO button (Fig. 6-2, pos. 2) to deactivate the mowing deck. NOTE When leaving the seat the attachment will automatically be deactivated. The procedure for activating must be repeated from the start. AllTrec 8015F...

  • Page 121: Joystick Functionality For Mowing Decks

    Attachments will only operate when work mode is activated (Fig. 6-3, pos. 1). NOTE The mowing deck will only operate in a lowered position. The mowing deck automatically stops working when lifted. Fig. 6-3 Joystick functionality for mowing deck AllTrec 8015F...

  • Page 122: Armrest Button Functionality For Mowing Decks

    Use these armrest buttons and directions to safely use the mowing deck attachment: NOTE Attachments will only operate when work mode is activated (Fig. 6-3, pos. 1). NOTE The mowing deck will only operate in a lowered position. The mowing deck automatically stops working when lifted. AllTrec 8015F...

  • Page 123: Fig. 6-4 Armrest Button Functionality For Mowing Deck

    Armrest button functionality for mowing deck ITEM OR DIRECTION FUNCTION BUTTON OR ICON Push for 2 seconds to activate fingertips (button 2, 3 and 4) Up/down Lift/lower right deck Up/down Lift/lower attachment Up/down Lift/lower left deck (De)activate ePTO Change speed of attachment AllTrec 8015F...

  • Page 124: Operating Weed Brush

    Pay close attention to all special symbols. When in doubt, consult your supervisor on how to proceed. NOTE This AllTrec 8015F manual only describes the operation of the weed brush after its complete and correct installation onto the AllTrec 8015F. NOTE The weed brush is solely operated by using the joystick.

  • Page 125: Activating The Weed Brush

    Deactivating the weed brush 1. Press the ePTO button (Fig. 6-5, pos. 1) to deactivate the weed brush. NOTE When leaving the seat the attachment will automatically be deactivated. The procedure for activating must be repeated from the start. AllTrec 8015F...

  • Page 126: Joystick Functionality For Weed Brush

    Joystick functionality for weed brush Use these joystick buttons and directions to safely use the weed brush attachment: NOTE Attachments will only operate when work mode is activated (Fig. 6-6, pos. 1). Fig. 6-6 Joystick functionality for weed brush AllTrec 8015F...
  • Page 127 Grey icon in display – working mode • Green icon in display – transport mode Change brush rotation direction Press button 6 together with • joystick forward/backwards: o tilt brush head • joystick to the left/right: o tilt brush head to the left/right AllTrec 8015F...

  • Page 128: Armrest Button Functionality For Weed Brush

    Use these armrest buttons and directions to safely use the weed brush attachment: NOTE Attachments will only operate when work mode is activated (Fig. 6-6, pos. 1). Fig. 6-7 Armrest button functionality for weed brush ITEM OR DIRECTION FUNCTION BUTTON OR ICON (De)activate ePTO Change speed of attachment AllTrec 8015F...

  • Page 129: Operating Leaf Blower

    Pay close attention to all special symbols. When in doubt, consult your supervisor on how to proceed. NOTE This AllTrec 8015F manual only describes the operation of the leaf blower after its complete and correct installation onto the AllTrec 8015F. 6.3.1 Activating the leaf blower Fig.

  • Page 130: Deactivating The Leaf Blower

    Deactivating the leaf blower 1. Press the ePTO button (Fig. 6-5, pos. 1) to deactivate the leaf blower. NOTE When leaving the seat the attachment will automatically be deactivated. The procedure for activating must be repeated from the start. AllTrec 8015F...

  • Page 131: Joystick Functionality For Leaf Blower

    ITEM OR DIRECTION FUNCTION BUTTON OR ICON Joystick Left/right Turn blower mouth to the left/right Select drive mode status (also see 5.2.4): • Grey icon in display – working mode • Green icon in display – transport mode AllTrec 8015F...

  • Page 132: Armrest Button Functionality For Leaf Blower

    (Fig. 6-9, pos. 1). Fig. 6-10 Armrest button functionality for leaf blower ITEM OR DIRECTION FUNCTION BUTTON OR ICON Push for 2 seconds to activate fingertips (button 2) Up/down Turn blower mouth to the left/right (De)activate ePTO Change speed of attachment AllTrec 8015F...
  • Page 133 O P E R A T I N G A T T A C H M E N T S AllTrec 8015F...

  • Page 134: Maintenance

    See 11.3. Maintenance must be carried out by a certified and qualified AllTrec dealer. You can request an overview of AllTrec dealers at https://alltrec.nl/en/dealers/. You can carry out the following maintenance work yourself: •...

  • Page 135: Safety Rules For Maintenance And Adjustments

    (see 7.4) of the battery is disconnected • Only trained technicians are allowed to work on the electric system • Make sure the machine is standing on a level surface before jacking up the machine AllTrec 8015F...

  • Page 136: Jacking Up The Machine

    M A I N T E N A N C E Jacking up the machine On the AllTrec 8015F 4 jackpoints are located as shown below. Only use a hydraulic jack to lift the AllTrec. Fig. 7-1 Jack points on AllTrec 8015F...

  • Page 137: Dis)Connecting Msd (Manual Service Disconnect)

    Place MSD on a safe (locked) place to prevent reinstalling. Fig. 7-2 MSD Safety-connector Only when it is safe to reconnect the battery, follow steps 4 and 5. Reinstall MSD connector (pos. 1). Close the battery compartment (pos. 2). AllTrec 8015F...

  • Page 138: Maintenance Schedule

    M A I N T E N A N C E Maintenance schedule The schedule below shows all the maintenance tasks that are necessary for reliable operation of the AllTrec 8015F. Par. AllTrec 8015F OPERATOR DEALER MAINTENANCE TASK 7.5.1 Safety functions –...
  • Page 139 M A I N T E N A N C E Par. AllTrec 8015F OPERATOR DEALER MAINTENANCE TASK 7.5.13 Gearbox oil level 7.5.14 Gearbox oil change ** 7.5.15 Brake fluid level check 7.5.16 Brake fluid change 7.5.17 Brake functionality 7.5.18 Brake backlash 7.5.19...

  • Page 140: Safety Functions - Seat Contact Sensor

    Safety functions – seat contact sensor Check whether the seat contact switch is working properly: 1. Start the AllTrec 8015F with the ignition switch. 2. Stand next to the machine. The display will now show that no one is sitting on the seat.

  • Page 141: Battery Maintenance

    The charger switches off automatically when the battery is fully charged and balanced. This also ensures that the 12V battery is charged. With a low capacity 12V battery the AllTrec 8015F will not start!! WARNING Long-term storage of the machine with an empty battery can cause permanent damage to the battery.

  • Page 142: Cleaning

    (Fig. 7-4, pos. 1). The rear axle and drive motors (Fig. 7-5, pos. 1) on an optional four-wheel drive can be reached on the rear of the machine. AllTrec 8015F...

  • Page 143: Fig. 7-4 Axle And Drive Motor (Bottom View)

    M A I N T E N A N C E Fig. 7-4 Axle and drive motor (bottom view) Fig. 7-5 Axle and drive motor (four-wheel drive) AllTrec 8015F...

  • Page 144: Lights Maintenance

    Check whether all lights (see Chapter 2.2.9) are working properly. 7.5.5 Electric system maintenance The electric system should be checked by a certified AllTrec technician at least once a year. This yearly check will cover all the electric connections and the condition of the battery.

  • Page 145: Screenwiper - Reservoir

    DA function block to the right in front of the front wheel. NOTE Maintenance and repair of the hydraulic system must only be carried out by by a certified and qualified AllTrec dealer. Fig. 7-7 Hydraulic oil tank...

  • Page 146: Hydraulic System - Check For Leakage

    1. Place the machine on a level surface. 2. Open the cover at the rear. 3. Drain the hydraulic oil tank (Fig. 7-7, pos. 1) with a suction pump. 4. Fill at least half of the hydraulic oil tank with new oil. AllTrec 8015F...

  • Page 147: Lubrication Points

    Lubricate these lubrication points weekly to prevent damage as a result of wear and tear. Grease: NLGI Class 2 (e.g. Shell Gadus S2 V220.2). Use the schedule in Chapter 7.5 The following points of the AllTrec should be lubricated with bearing grease: Pos. Location Amount of lubrication Fig.

  • Page 148: Fig. 7-8 Lubrication Points

    M A I N T E N A N C E Fig. 7-8 Lubrication points Fig. 7-9 Lubrication of steering axle AllTrec 8015F...

  • Page 149: Gearbox - Check For Leakage

    7.5.12 Gearbox – Check for leakage Fig. 7-10 Gearbox Check monthly for any oil leakages on the gearboxes NOTE Maintenance and repair of the gearbox system must only be carried out by by a certified and qualified AllTrec dealer. AllTrec 8015F...

  • Page 150: Gearbox - Oil Level

    3. Remove the wheel to reach its gear box. 4. Open the bottom plug (Fig. 7-10, pos. 3) to drain the oil when changing it. 5. Clean the bottom plug before replacing it. 6. Fill with new oil at the top plug (Fig. 7-10, pos 2). AllTrec 8015F...

  • Page 151: Brake Fluid - Check Level

    The brake fluid level must be between 1 cm and 2 cm underneath the top brim. Fig. 7-11 Brake fluid tank 7.5.16 Brake fluid – Change fluid Yearly replace the brake fluid. AllTrec 8015F...

  • Page 152: Brake - Functionality

    The handbrake is directly connected to the gearbox on the front wheels of the AllTrec 8015F. To test the handbrake: 1. Switch on the AllTrec 8015F. 2. Operate the handbrake 1 click. 3. On the display the P from parking must be visible.

  • Page 153: Frame Maintenance

    • Wear • No play • All bolts fixed 7.5.21 Wheels – Wheel bolts Every year the wheel bolts should be tightened. WARNING Tighten the wheel bolts with screw torque: • Front 120 Nm • Back 90 Nm AllTrec 8015F...

  • Page 154: Wheels - Tyres And Tyre Pressure

    Check yearly the play on the wheels. Fig. 7-13 Check play on wheels 1. Jack up the machine. See Fig. 7-1 2. Check play on wheels by moving the wheel as showed above. Contact your dealer if there is play on the wheels. AllTrec 8015F...

  • Page 155: Wheels - Inline

    3. Place a metal profile (pos. 1) against the rear wheel and measure the inline values of the profile in relation to the frame (distance A and B). This should be equal. 4. Repeat previous step on the other side of the machine. AllTrec 8015F...

  • Page 156: Wheels - Rear Fusee

    8. Move the back right wheel as far as possible to the bolt pos. 1, until mechanical it blocks. 9. Move wheel from this position and turn bolt pos.1) two complete turns counter clockwise and fix it with the nut on pos. 1. AllTrec 8015F...
  • Page 157 M A I N T E N A N C E AllTrec 8015F...

  • Page 158: Malfunctions

    M A L F U N C T I O N S Malfunctions CAUTION If you are experiencing problems or malfunctions: contact your AllTrec dealer. In many cases the display shows a malfunction description. Have this description ready so that the problem can be solved as quickly as possible.

  • Page 159: Risks And/Or Dangerous Situations

    M A L F U N C T I O N S Risks and/or dangerous situations The AllTrec tool carrier has been built based on the latest technology and according to the recognised safety and technical regulations. Nevertheless, using the machine may carry physical and mortal risks for the user and third parties.

  • Page 160: Seat

    There is a risk of electric shock. The AllTrec can be cut off from power by disconnecting the main connector. This disengages power to all the control systems.
  • Page 161 M A L F U N C T I O N S AllTrec 8015F...

  • Page 162: Discard

    Environmental consequences The lifespan of the AllTrec depends on maintenance, operation hours, the use and environmental conditions (dust, pollution, humidity, temperature and the like). Proper maintenance increases the lifespan.
  • Page 163 D I S C A R D AllTrec 8015F...

  • Page 164: Warranty Conditions

    FPS Electric B.V. grants the following warranties on the new machines when all instructions, information, precautions and warnings as stated in the enclosed manual have been followed: AllTrec 4810T and 8015F: 2 years warranty on the machine, with a • maximum of 2000 operating hours after delivery AllTrec 8015F: 2-year warranty on the battery, with a maximum of •...
  • Page 165 • intended Replacement of an original part with a non-original part • The maximum weight of the AllTrec is stated on the nameplate of • the machine and, including attachments, may not exceed this maximum weight at all times AllTrec 8015F...

  • Page 166: Annex

    80 hours inspection after first use • Maintenance logbook If you are a service technician or an AllTrec dealer, make sure to complete every form according to the instructions given by AllTrec. NOTE In case of warranty, the maintenance must be able to be demonstrated by means of a logbook/work order/invoice.

  • Page 167: Checklist When Commissioning The Machine

    Paintwork and stickers have been checked and are in order A test drive has been carried out Pipes and hoses have been checked and are leak-proof Hydraulics have been checked and are leak-proof Date: ……..…-…….……-………… ..……….……..………… Signature of dealer / service technician: AllTrec 8015F...

  • Page 168: Hours Inspection

    Hydraulics have been checked and are leak-proof 7.5.9 Hydraulic oil level is in order 7.5.8 Play on wheels 7.5.23 7.5.20 Steering shaft all bolts and play on shaft 7.5.25 Date: ……..…-…….……-………… ..……….……..………… Signature of dealer / service technician: AllTrec 8015F...

  • Page 169: Maintenance Logbook

    A N N E X 11.3 Maintenance logbook AllTrec 8015F...
  • Page 170 A N N E X AllTrec 8015F...
  • Page 171 A N N E X AllTrec 8015F...
  • Page 172 A N N E X AllTrec 8015F...
  • Page 173 A N N E X AllTrec 8015F...
  • Page 174 A N N E X AllTrec 8015F...
  • Page 175 A N N E X AllTrec 8015F...
  • Page 176 A N N E X AllTrec 8015F...
  • Page 177 A N N E X AllTrec 8015F...
  • Page 178 A N N E X AllTrec 8015F...
  • Page 179 A N N E X Make a copy of this page for future use! AllTrec 8015F...

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