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COTSWOLD CLUSTER-FLUSH 220 Installation Manual

Milking cluster disinfection system, swingover parlour
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Cotswold
CLUSTER-FLUSH
Milking Cluster Disinfection System
SWINGOVER PARLOUR
Installation Manual
MODEL 220
Cotswold Dairy Equipment Co Ltd
Avenue 3 Station Lane
Witney
Oxford
OX28 4BP
UK
Tel +44 (0)1993 774567
Fax +44 (0)1993 771776
e-mail sales@cotswold-dairy.co.uk
www.cotswold-dairy.co.uk

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Summary of Contents for COTSWOLD CLUSTER-FLUSH 220

  • Page 1 Cotswold CLUSTER-FLUSH Milking Cluster Disinfection System SWINGOVER PARLOUR Installation Manual MODEL 220 Cotswold Dairy Equipment Co Ltd Avenue 3 Station Lane Witney Oxford OX28 4BP Tel +44 (0)1993 774567 Fax +44 (0)1993 771776 e-mail sales@cotswold-dairy.co.uk www.cotswold-dairy.co.uk...
  • Page 2 COTSWOLD CLUSTER FLUSH Milking Cluster Disinfection System AIR SUPPLY Requires Food- Grade Air Filters) CHEMICAL ENTRAINMENT SYSTEM (DOSATRON) (option) FLEXIBLE TUBING WATER INLET SYSTEM HEADER TANK (Note: Installed Level With Cylinders) CONNECTION TO MILK LINE (Y Piece)
  • Page 3 Model 220 PRODUCT MANUFACTURING, SERVICING & MAINTENANCE OVERVIEW The Cotswold Cluster Flush is a system for the effective removal of infectious material left in the milking cluster after a cow has been milked, so that the cluster is disinfected before it is used to milk another cow.
  • Page 4 SAFETY INSTRUCTIONS – (COMPLETE SYSTEM INCLUDING PRESSURE COMPONENTS) (The Cotswold Cluster Flush – an SEP category 1 product) These instructions relate primarily to factory manufacturing procedures, but since the Cluster Flush needs regular onsite service and maintenance, we include them here too.
  • Page 5 Set dosing at 0.5% Usage @ Twice-A-Day Milking:- 0.7 Litres / 100 Cows / Day IMPORTANT BEFORE installation of your new Cotswold Cluster Flush system: ensure that all EXISTING milk shut-off valves are working satisfactorily, (sealing fully and without leaks)
  • Page 6 Tee connection of air line, at the mid-point of each half (see schematics) Pressure Reducer Cotswold can supply a suitable pressure reducing valve if required. ELECTRICAL Install Power Supply Unit (PSU) in a safe dry location adjacent to the dairy, run 24v supply to first controller, and then daisy-chain the supply from controller to controller.

  • Page 7: Shut-Off Valve

    COTSWOLD CLUSTER FLUSH Milking Cluster Disinfection System SHUT-OFF VALVE (for CLUSTER FLUSH) Controls maximum of two (2) cluster points on either side of valve (see schematics in this manual). Flow Flow To Claw Unit MUST be installed vertically (as above)
  • Page 9 ACCESSING TIMING PARAMETERS XD10 CONTROLLER CLUSTER FLUSH MAIN MENU To open main screen, press the “- ” (minus) button twice. To access any sub-menu Press OK Then A then either “+” or “-” to move between sub-menus 2. Sub Menu 1 = Milk Sweep Setup CLUSTER FLUSH MENU When finished, press esc (Milk Sweep Setup)
  • Page 10 COTSWOLD CLUSTER FLUSH SWINGOVER & ROTARY PARLOUR Crouzet XD10 Controller...
  • Page 11 Dosatron Service Kit DOS/KIT Food Grade Air Filters - orange “Metalwork” system For Video on using this kit, go to - Service Kit CF21 cotswold-daiiry.co.uk Also available Service Kit CF21B for grey Camozzi Filter (first supplied November 2017) Bracket -...
  • Page 12 Cluster Flush Servicing page 2 Service interval: 22,000 flushes At 22,000 flushes, the following service parts should be fitted (in addition to annual servicing) Cylinder Mini-Service Kit: CF99B (here) CF99B Replaces all wearing parts in and around the cylinder Order one Service Part per Milking Point: Cylinder Service Kit: Part No CF 99 (below) CF 99 - Replaces all the internal parts of the pressure vessel.
  • Page 13 PRODUCT CotsNum Supplier SupNum Power Supply 200W 306-109 Farnell 165-7463 outlets, 24v supply 310-104H Hawco to Cluster Flush Plate 110-104P Cotswold Screws FOC with Box Hawco system Fuseholder 305-121R Rapid 26-0350 Fuse 1.5A 20mm 305-104C Rapid 26-1098 Boot - Fuseholder...
  • Page 14 COTSWOLD CLUSTER FLUSH - Major Parts CF40 Header Tank Assembly CF35 Food Grade Air Filter Set CF37 CF28 ½” Tap Power Supply CF21 Air Filter Service Kit CF91 Milk Valve CF30 Swept Tee CF29 Digital Controller (programmed) CF110 Eazy Clip Tool...

  • Page 15: Declaration Of Conformity

    Restriction of Hazardous Substances Directive 2011 / 65 / EU Pressure Equipment Directive 2014 / 68 / EU We, Cotswold Dairy Equipment Co Ltd, located at Avenue 3, Station Lane, Witney, OX28 4BP, United K , declare in exclusive responsibility that the Cluster Flush meets the ingdom essential health and safety requirements of the above mentioned directives.