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COTSWOLD CLUSTER-FLUSH Installation Instructions Manual

Milking cluster disinfection system, double up hi-level parlour
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CLUSTER-FLUSH
Milking Cluster Disinfection System
DOUBLE UP HI-LEVEL PARLOUR
Installation Instructions,
Sales & Service Information
Cotswold Dairy Equipment Co Ltd
Avenue 3 Station Lane
Witney
Oxford
OX28 4BP
UK
Tel +44 (0)1993 774567
Fax +44 (0)1993 771776
e-mail sales@cotswold-dairy.couk
www.cotswold-dairy.com
MADE IN ENGLAND

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Summary of Contents for COTSWOLD CLUSTER-FLUSH

  • Page 1 CLUSTER-FLUSH Milking Cluster Disinfection System DOUBLE UP HI-LEVEL PARLOUR Installation Instructions, Sales & Service Information Cotswold Dairy Equipment Co Ltd Avenue 3 Station Lane Witney Oxford OX28 4BP Tel +44 (0)1993 774567 Fax +44 (0)1993 771776 e-mail sales@cotswold-dairy.couk www.cotswold-dairy.com MADE IN ENGLAND...
  • Page 2 AIR SUPPLY CHEMICAL ENTRAINMENT (option) FLEXIBLE PIPE WATER INLET SYSTEM HEADER TANK (Note: Level With Cylinders) CONNECTION TO MILK LINE (Y Piece)
  • Page 3 Model 220 PRODUCT MANUFACTURING, SERVICING & MAINTENANCE OVERVIEW The Cotswold Cluster Flush is a system for the effective removal of infectious material left in the milking cluster after a cow has been milked, so that the cluster is disinfected before it is used to milk another cow.
  • Page 4 SAFETY INSTRUCTIONS – (COMPLETE SYSTEM INCLUDING PRESSURE COMPONENTS) (The Cotswold Cluster Flush – an SEP category 1 product) These instructions relate primarily to factory manufacturing procedures, but since the Cluster Flush needs regular onsite service and maintenance, we include them here too.
  • Page 5 COTSWOLD CLUSTER-FLUSH Milking Cluster Disinfection System FOR HIGH-LEVEL DOUBLE-UP PARLOURS: OVERHEAD SCHEMATIC (use in conjunction with attached schematic side views) WATER AIR ANTI SYPHON VALVE HEADER SOLENOIDS SOLENOIDS DUAL CONTROLLER PERACETIC ACID CONCENTRATION Set dosing at 0.5% Usage @ Twice-A-Day Milking:-...

  • Page 6: Installation Notes

    INSTALLATION NOTES (DOUBLE-UP PARLOUR HIGH LEVEL) ORDER OF INSTALLATION For ease of installation, we recommend the following installation sequence: 1/ HEADER TANKS 2/ WATER / PLUMBING 3/ SET UP WATER CYLINDERS 4/ INSTALL AIRLINES 5/ CONTROLLERS and ELECTRICAL WATER / CHEMICAL Site the Header Tank at the same level as the cylinders.

  • Page 7: Shut-Off Valve

    SHUT-OFF VALVE (for Cluster Flush) Controls maximum of two (2) cluster points on either side of valve (see schematic drawings for detail) MILK LINE Flow TO CYLINDER To CLUSTER Flow Unit MUST be installed vertically (as above)
  • Page 9 SCHEMATIC DoubleUp Parlour Cluster Flush (30/30 or bigger) Typical Layout for Cotswold Cluster Flush for Double-Up Parlour, Hi/Lo, showing how to split the air supply (this is one side only)

  • Page 10: Control Panel

    CONTROL PANEL DOUBLE UP (controls sides A and B) SCHEMATIC FOR DOUBLE-UP PARLOUR...
  • Page 11 CONTROL PANEL Option DOUBLE UP & (controls sides A and B) SCHEMATIC SWINGOVER FOR DOUBLE-UP and SWINGOVER PARLOUR...
  • Page 12 Option CONTROL PANEL (controls sides A and B) SCHEMATIC DOUBLE UP & FOR DOUBLE-UP and SWINGOVER SWINGOVER PARLOUR...
  • Page 14 MILK SWEEP CONTROLLERS Trigger (from Cluster Flush Controller IB or ID) Double Up 24v from Cluster Flush controller Controller Box To Other Solenoid Boxes Existing Existing Solenoid Solenoid Solenoid Box Meter Meter Clamp Valve Clamp Valve Clean Air Vents MilkSweepController-DoubleUp.cdr...
  • Page 15 ACCESSING TIMING PARAMETERS MCL CONTROLLER (XD10) CLUSTER FLUSH MAIN MENU (If interrupted, this version will continue from where it was interrupted and complete the cycle. Inputs I2 and IC). see next page for “milk sweep” set-up. To open main screen, press the “- ” (minus) button twice. To access any sub-menu Press OK Then A...
  • Page 16 Cluster Flush Servicing page 1 Service interval: 1 Year At 1 year, the following service parts should be fitted Dosatron Service Kit Food Grade AIr Filter (Compressor) Bracket - Pressure Vessel InlineTap / CF38A Lever Valve 152-153 Bracket - Swingover Control CF100 Dosatron Service Kit DOS/KIT Food Grade Air Filters - Service Kit CF21...
  • Page 17 Cluster Flush Servicing page 2 Service interval: 22,000 Actions At 3 years maximum , the following service parts must be fitted (in addition to Annual Servicing) Service Part: Cylinder Service Kit: Part No CF 99 (See picture below) CF 99 - Replaces all the internal parts of the pressure vessel. Order one Service Part per Milking Point: example: 10 x 20 order 10, or 20 x 20 order 20 Replacing the complete vessel assembly is:...
  • Page 18 COTSWOLD CLUSTER FLUSH - Major Parts CF40 Header Tank Assembly CF35 Food Grade Air Filter Set CF37 CF28 ½” Tap Power Supply CF21 Air Filter Service Kit CF91 Milk Valve CF30 Swept Tee CF29 Digital Controller (programmed) CF110 Eazy Clip Tool...
  • Page 19 PRODUCT CotsNum Supplier SupNum Power Supply 200W 306-109 Farnell 165-7463 outlets, 24v supply 310-104H Hawco to Cluster Flush Plate 110-104P Cotswold Screws FOC with Box Hawco system Fuseholder 305-121R Rapid 26-0350 Fuse 1.5A 20mm 305-104C Rapid 26-1098 Boot - Fuseholder...

  • Page 20: Declaration Of Conformity

    Restriction of Hazardous Substances Directive 2011 / 65 / EU Pressure Equipment Directive 2014 / 68 / EU We, Cotswold Dairy Equipment Co Ltd, located at Avenue 3, Station Lane, Witney, OX28 4BP, United K , declare in exclusive responsibility that the Cluster Flush meets the ingdom essential health and safety requirements of the above mentioned directives.