Julabo Magio Original Operating Manual

Julabo Magio Original Operating Manual

Booster heater

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Original operating manual
1.950.1760.us.V01
02/2023

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Summary of Contents for Julabo Magio

  • Page 1 Original operating manual 1.950.1760.us.V01 02/2023...
  • Page 2 JULABO USA, Inc. 884 Marcon Boulevard Allentown, PA 18109 Phone: +1(610) 231-0250 Fax.: +1(610) 231-0260 Info@julabo.us www.julabo.us...
  • Page 3: Table Of Contents

    Contents Foreword ..................... 5 About this manual ................5 Original JULABO spare parts ............5 Warnings ..................6 Symbols used .................. 7 Intended use ..................7 Safety ....................8 General Safety Instructions for the operating company ....8 Safety instructions ................8 Safety symbols ................
  • Page 4 Maintenance ..................23 Check the functionality of high temperature cut-off ....... 23 Clean device .................. 23 Device storage ................24 Technical Service ................24 Warranty ..................25 Disposal ..................... 27 Appendix ................... 28 11.1.1 IN commands ................28 11.1.2 OUT commands ............... 28 11.2 Modbus TCP/IP register ..............
  • Page 5: Foreword

    Foreword Congratulations! You have made an excellent choice. JULABO would like to thank you for the trust you have placed in our company and products. This operating manual will help you become acquainted with the use of our units. Read the operating manual carefully. Keep the operating manual handy at all times.
  • Page 6: Warnings

    About this manual Warnings The manual contains warnings to increase safety when using the device. Warnings must always be observed. A warning sign displayed in signal color precedes the signal word. The signal word, highlighted in color, specifies the severity of the hazard. DANGER This signal word designates a danger with a high level of risk which, if it not prevented, will result in death or serious injuries.
  • Page 7: Symbols Used

    This section defines the purpose of the unit so that the operator can operate the unit safely and avoid misuse. The booster heater is an auxiliary heater that can be combined with MAGIO circulators and suitable cooling machines or baths.
  • Page 8: Safety

    Safety Safety General Safety Instructions for the operating company • The operator is responsible for the qualifications of its operating personnel. • The operator must ensure that the operating personnel has been instructed in use of the device. • The device operators must receive regular training about the dangers involved in their work and measures to prevent such dangers.
  • Page 9 Only carry out work described in this operating manual. Switch off the unit and disconnect it from the power supply before carrying out any work. • All other maintenance and repair work may only be carried out by a JULABO service technician or a qualified specialist workshop.
  • Page 10: Safety Symbols

    Safety Safety symbols There are safety symbols included with the device, which should be attached to the device before initial operation. Read operating manual before switching on Warning of a danger zone. Note operating manual Warning about hot surface Safety function Technical protective devices provide for safe operation.
  • Page 11: Product Description

    Function description This section describes the function of the device. The booster heater is an auxiliary heater for MAGIO circulators and consists of a heater unit with two heating elements as well as a control unit. The heater unit is placed on a suitable bath or a cooling machine instead of the bath lid.
  • Page 12: Operating And Functional Elements

    Product description Operating and functional elements The following figure shows the operating and functional elements and their position on the unit. Control and function elements Heater unit housing Connection cable between control unit and heater unit Control unit housing CAN bus plug Circuit breaker Supply main Mains output socket...
  • Page 13: Operating Interface

    Product description Operating interface 5.3.1 Softkeys and status icons This section describes the softkeys and status icons found on the operating interface. Symbol Description Booster heater is not detected by the circulator or is not connected. Booster heater is detected by the circulator and is enabled. Booster heater is detected by the circulator and is disabled.
  • Page 14 Product description In accordance with IEC 61010-1, the device is designed for safe operation under the following ambient conditions: • Indoor use • Altitude up to 2000 m above sea level • Ambient temperature +5 … +40 °C • Maximum relative humidity 80% for temperatures up to 31 °C, decreasing linearly down to 50% relative humidity at 40 °C •...
  • Page 15: Transport And Installation

    Transport and installation Transport and installation Transporting the device This section describes how to transport the device safely. CAUTION Burn hazard on the heating element! The heating element may still be hot even after the device has been switched off, and may cause burns if touched. •...
  • Page 16: Initial Operation

    Initial operation Initial operation The operating manual of the corresponding circulator is required for initial operation of the booster heater. Connect the device to the power supply A load-break switch is required for the booster heater. The 400V variant requires a 3x16A load-break switch. The 208–230V variant requires a 3x32A load-break switch.
  • Page 17: Connect Refrigerated Circulator

    Initial operation 1. Connect the booster heater to the circulator using the connection cable [1]. 2. Use the CAN bus cable to connect a CAN plug of the booster heater to the CAN plug of the circulator. 3. Connect the booster heater to the mains using the mains cable [3]. ...
  • Page 18: Fill Device

    Initial operation 1. Connect the connection cable [1] of the circulator with the cooling machine. 2. Connect the booster heater to the cooling machine using the second connection cable [2]. 3. Connect a CAN plug of the booster heater to the circulator using a CAN bus cable [3].
  • Page 19: Set High Temperature Safety Function

    Initial operation Set high temperature safety function Before each new temperature application, the temperature must be set for the tank and internal reservoir high temperature cut-off. Set a value that is at least 25 K below the flash point of the bath fluid being used. The surface temperature of the bath fluid must not exceed the flash point at any time.
  • Page 20: Operation

    Operation Operation Enable booster heater The booster heater is enabled via the circulator control menu.  The circulator is switched on.  The booster heater is placed in the filled bath and ready for operation. 1. Call up the <Main menu>. 2.
  • Page 21: Automatic Refilling Of Unit

    Operation  The unit recognizes that bath fluid has been filled up and asks on the display whether the booster heater should be enabled. 6. Confirm the query with "Yes" or "No."  If "Yes," the booster heater is enabled; if "No," the booster heater remains disabled.
  • Page 22: Remote Control Device

    Operation 3. Confirm the query with "Yes" or "No."  If "Yes," the booster heater is enabled; if "No," the booster heater remains disabled. The operator message is hidden.  The booster heater is automatically enabled after the timer has elapsed and the operator message disappears.
  • Page 23: Maintenance

    Maintenance Maintenance Check the functionality of high temperature cut-off This section describes how you can test that the high temperature safety function is operational.  Slotted screwdriver, size 3  The unit is ready for operation and enabled in the circulator operating menu.
  • Page 24: Device Storage

     The device is protected and can be safely stored there. It can be put into operation again as needed. Technical Service If the unit shows faults you cannot resolve, please contact our Technical Service. JULABO Technical Service Tel.: +1(610) 231-0250 Option 3 Fax: +1(610) 231-260 Email: Service@julabo.us...
  • Page 25: Warranty

    Warranty The following Warranty Provisions shall apply to products sold in North America by Julabo (“Seller”) to the entity shown as buyer (“Buyer”) on Seller’s invoice. Initial Warranty Upon Seller’s receipt of payment in full for the products and subject to Buyer’s...
  • Page 26 Maintenance be extended. All repairs or replacements performed by Seller pursuant to these Warranty Provisions shall be performed at one of the Seller’s facility in Allentown, Pennsylvania, U.S.A. or at the facility of an authorized representative of Seller, which location shall be determined by Seller in its sole discretion; provided, however, that Seller may, in its sole discretion perform such repairs or replacements at Buyer’s facility in which case Buyer shall pay Seller’s travel, living and related expenses incurred by Seller in performing the repairs or...
  • Page 27: Disposal

    The same exclusions that apply to the regular warranty also apply to OBF classification. For example, JULABO will not be liable for transport damage, damage inflicted by the customer or any other party, or defects arising from improper installation or usage.
  • Page 28: Appendix

    Appendix 11 Appendix 11.1.1 IN commands IN commands retrieve device parameters. Unit modes System response in_mode_23 Returns the current operating mode of the Booster Heater: 0 = Booster Heater is disabled 1 = Booster Heater is enabled 11.1.2 OUT commands OUT commands set device parameters.

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9810007

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