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Scherer S1080 Service Manual

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Summary of Contents for Scherer S1080

  • Page 2: Table Of Contents

    Bottom Latch Block Parts Slide Parts Belt Options 7 Groove Pulley Options Scherer Sentry 2.0 Parts Scherer Sentry 2.0 Grease Parts 7 Groove Drive Kit Installation 7 Groove Air Drive Parts Schermist® Upgrade Kit Grease & Oil Lubrication Kit Temperature Wiring Parts...
  • Page 3 U.S. Patent No. 7,681,384 Others Patents Applied for Foreign Patents Applied for 46994 Mindy St. Tea, SD 57064 1-800-883-9790 (605) 368-2659 Fax: (605) 368-9737...

  • Page 4: Service New Product Warranty

    END OF SEASON maintenance as set out in the owner’s manual) is not covered and is the owner’s responsibility. USE OF OTHER THAN GENUINE SCHERER PARTS – Defects and damage caused by the use of parts that are not genuine Scherer parts are not covered.
  • Page 5 This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Scherer Inc. does not authorize any person to create for it any other obligation or liability in connection with these Kernel Processors and Processor Rolls. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE APPLICABLE TO THESE TRANSMISSIONS IS LIMITED IN DURATION TO THE DURATION OF THIS WRITTEN WARRANTY.

  • Page 6: Safety

    Safety Warning: Read and understand all of the following safety messages. Be familiar with general operating and maintenance instructions. Be sure to lock out the power supply before performing any maintenance and adjustments. The person performing the maintenance should be the only one with the ignition key for the machine. General Safety Practices, Always observe safe operating practices around machinery.
  • Page 7 Eye Protection Wear approved safety glasses when working around all equipment. Moving machinery can throw objects unexpectedly. Head Protection Wear an approved hard hat while installing the processor into and out of the machine. Falling objects or low overhead can cause severe injury while installing or removing the processor from the machine.

  • Page 8: Kernel Processor Installation

    Grind bottom of the head of the socket head cap screw if necessary. Also be aware of the two different hole positions. This needs to line up the grass chute. The Scherer KP also has an adaptor on the KP frame to help with this.

  • Page 9: Stone Door Cyl. Retrofit 498 & Newer

    Stone Door Cylinder Retrofit 498 & Newer 1.) Using Kit HOD1405 : In the front of the KP service compartment, remove the clevis pin from the sharpening door cylinder. Take the supplied template HOD1404, and line it up with the outside of the left bracket. Align top of template making it flush with top of mounting ear.
  • Page 10 3.) When applicable, remove the foam seal around the cylinder and trim as shown to allow for the cylinder to travel in cutout with out binding. 4.) The slotted arc on HOD1408 is there to allow for adjustment to ensure the door has pressure on it in the closed position, and opens far enough to clear the sharpening stone carriage.
  • Page 11 HOD1405 - 498 & Newer...
  • Page 12 Stone Door Cylinder Retrofit 492 - 497 1.) Using Kit ASM10010 : In the front of the KP service compartment, remove the clevis pin from the sharpening door cylinder. Take the supplied template PRT10018, and line it up with the outside of the left bracket. Use two locking pliers or a c-clamp, to hold the tem- plate in place.
  • Page 13 ASM10010 - 492 To 497...

  • Page 14: Schermist® Installation 498 & Newer

    498 & Newer Schermist Installation ® Image 2 Image 1 Locate 90° fitting under the left-hand hood (Image 1). Remove the 90° fitting, and re- place it with the “T” fitting (SPL10111). Take the 90° fitting that was removed and install it on the open end of the “T”.
  • Page 15 Image 1 Image 2 Remove the service panel, in the KP compartment. Drill a hole and mount the threaded bulkhead fitting (HPD1425) as shown (Image 1). Install the 90° fitting (HPD1420) on both sides of the bulkhead fitting. Take the supplied air-line and route it from the 1/4 turn valve to the 90°...
  • Page 16 494 - 497 Schermist Installation ® Connect supply hose to the CLAAS air hose as shown above, using provided “T” fitting (HPD1349). You will have to cut ¾” out of the CLAAS hose in order to install “T” fitting. Route supply hose up and between cab and chute using provided wire-ties in order to connect to the coalescing filter .
  • Page 17 Image 1 Image 2 Remove the service panel, in the KP compartment. Drill a hole and mount the threaded bulkhead fitting (HPD1425) as shown (Image 1). Install the 90° fitting (HPD1420) on both sides of the bulkhead fitting. Take the supplied air-line and route it from the 1/4 turn valve to the 90°...

  • Page 18: Scherer Grease Kp Installation

    Scherer Grease KP Installation When installing a Scherer grease KP, the lubrication line attached to the KP (ASM10179—seen on page 44) can be hooked up directly to the forage harvesters greaser. The line on the KP connects to the factory grease KP...

  • Page 19: Sentry 2.0 Installation

    Sentry 2.0 Installation Image 1 Image 2 Under the right hand control arm in the cab, remove the cover for the electrical cabi- net (Image 1). Take the supplied “T” cord (PM21002) and place it into the electrical cabinet. Connect the short cord (PM21006) to one of the large connectors on the “T”. Connect the long cord (PM21007) to the other large connector on the “T”.
  • Page 20 Image 1 Image 2 Take the mounting clamp (PM1007) and use it to connect the display screen to the monitor (Image 1). Take the long cable (PM21007) and route it along the rail mount using zip ties (Image 2). Image 3 Image 4 Take the supplied power cord end (PM23030).
  • Page 21 Start by taking the multi-box and place it on the inside of the right hand exterior panel. Take the upper cab firewall panel off and drill a 3/4” hole in it. Take the short cord (PM21007) and route it from the multi-box through the hole in the firewall panel. Take the supplied grommet (PM21010) and cut and wrap it around the cable.
  • Page 22 Sentry 2.0 Operation 1) The Sentry is set up to have 2 levels of alarm: warning and shutdown. 2) Warnings will only provide an amber light on the left corner of the display and an alarm screen with a description of the alarm. Schermist®...
  • Page 23 Distribution box is located behind display and distribution box. cab in the processor work area. Check connections. Contact Scherer Inc. for further assistance. Display reads “0.00H” Display is set up as “1-up” display. Press “Menu”, scroll to highlight “GO TO 4-UP DISPLAY”, press Display reads in Degrees “F”...

  • Page 24: Air Dryer Installation 498 & Newer

    Air Dryer Installation 498 & Newer 1.) Remove highlighted hose at air tank and aluminum block. 2.) Cut highlighted zip ties, lift up wire harness and install air dryer as shown. Wire Harness 3.) Connect hoses following the schematic on the next page & connection point callouts. “B”...
  • Page 25 4.) Mount solenoid valve with mounting plate bracket supplied with install kit. “C” “D” Mntg Bracket 5.) Supply 12v power to solenoid from a keyed power source. White is 12V positive and Black is 12V negative (ground). Solenoid comes programmed to open for 5 seconds every 10 minutes.
  • Page 26 Air Dryer Schematic Elbow fitting with hole.
  • Page 27 Air Dryer Timer Programming 1.) Push mode button until off-on is showing. Hit “Enter” 2.) Hit "Enter" until 00.0X.00 "X" number is flashing. This is the OFF. Hit “Add” until “5” shows. Hit “Enter” until 00.00.00 shows. This is the OFF. 3.) Hit "Enter"...

  • Page 28: Air Dryer Parts List

    Air Dryer Parts List—ASM10001...

  • Page 29: Important Torque Specifications

    Important Torque Specifications...

  • Page 30: Top Frame Parts

    Top Frame...

  • Page 31: Top Frame Parts List

    Top Frame Parts List...

  • Page 32: Top Frame Adjustment Parts

    Top Frame Adjustment Parts...

  • Page 33: Top Frame Adjustment Parts List

    Top Frame Adjustment Parts List...

  • Page 34: Bottom Frame Parts

    Bottom Frame...

  • Page 35: Bottom Frame Parts List

    Bottom Frame Parts List...

  • Page 36: Bottom Latch Block Parts

    ASM10049—Latch Block...

  • Page 37: Slide Parts

    KMP20011—Drive Slide KMP20013—Idle Slide...

  • Page 38: Belt Options

    BELT OPTIONS Belt Current Scherer Part # Old Part # Drive 7 Groove SCHB10002 HOD1436-7 S Drive Standard 7 Groove HOD1435-7 Drive Information necessary to determine which KP Belt customer needs: 1) Machine Serial # & year 2) KP Serial # 3) Which drive system equipped with: a.

  • Page 39: Groove Pulley Options

    S1080 7 Groove Pulley Options ASM10011—50% Differential ASM10106—30% Differential...

  • Page 40: Scherer Sentry 2.0 Parts

    Scherer Sentry 2.0 - PM24001...

  • Page 41: Scherer Sentry 2.0 Grease Parts

    Scherer Sentry Grease 2.0 - PM24004...

  • Page 42: Groove Drive Kit Installation

    This allows for access to the cylinder and fittings from inside the forage harvester. 11. Set the processor pulleys to align with the drive system. Once the Scherer Processor is in place and properly aligned; the grooved processor pulley should be loosened and aligned with the main drive grooved pulley and the idle pulley.

  • Page 43: Groove Air Drive Parts

    494 - 497 Air Retro 7 Groove Kit ASM10021...
  • Page 44 HPD1385...
  • Page 45 HPD1398-7...
  • Page 46 7 Groove Tension Arm ASM10024...
  • Page 47 ASM10034 HPD1410-7...

  • Page 48: Schermist® Upgrade Kit

    Converting Standard Oiler to Metric Oiler ASM10378 ASM10378 is only needed when upgrading a KP to a newer model that utilizes metric fittings. When upgrading from a HDS, HP, HPM-60, or HO to a S series KP this upgrade kit is needed.

  • Page 49: Grease & Oil Lubrication Kit

    ASM10179 - Grease Lubrication Kit ASM10180 - Manual Lubrication Kit...

  • Page 50: Temperature Wiring Parts

    Temperature Wiring Harness PM24002...

  • Page 51: Air Lubrication System Parts

    Air Lubrication Lines OM2030...

  • Page 52: Grease/Oil Lubrication Parts

    Grease/Oil Lubrication Lines G2001...

  • Page 53: Maintenance Intervals

    If roll gap is wider at one end, there is also a possibility that the rolls just need to be adjusted. · If equipped with Scherer idle components, grease lower idle pulley on drive system, and tension pulley (2 pumps each) 4) End of Season (VERY IMPORTANT) ·...
  • Page 54 An inspection of the bearing rollers may also help determine if the bearing needs to be replaced. · Make sure all bearings get fresh Scherer KP oil after they have been inspected or changed. See section “End of Year Roll Maintenance”. ·...

  • Page 55: Roll Gap Adjustment Instructions

    Roll Gap Adjustment Once the processor is installed in the cutter and some product has been run through it, you may need to adjust the roll gap. To do this, you will use the adjustment tool provided. Loosen the adjustment clamp lever on right side adjustment bolt.

  • Page 56: Roll Change Instructions

    Roll Change Instructions 1. Remove processor from the forage harvester. An air wand will also help keep things clean and free from debris. 2. Take a measurement from the frame to the pulley on the roll to be replaced so you know where to place the pulley on the new roll since the pulley alignment is critical.

  • Page 57: Processor Opening Instructions

    Processor Opening Process...

  • Page 58: End Of Year Roll Maintenance

    End of Year Roll Maintenance At the end of the season it is highly recommended that KP roll housings are • disassembled and inspected for debris and unusual wear. Located on the brass seals there are 6 felt seals (HPR1009). At the end of the season •...
  • Page 59 The ends of the felt can be trimmed with a utility knife so that the felt is flush with the edge of the housing. The housings can be reassembled and filled with 14.75 CC’s of Scherer KP oil. This is •...

  • Page 60: Roll Parts

    Roll Assembly Parts List *Taper lock comes with bolts. Item 1 can be purchased separately as a replacement part. Saw Tooth Roll Twin Cut Roll...

  • Page 61: Roll Housing Parts

    Housing Hardware JDRM2018 - Drive side JDRM2016 - Idle side...

  • Page 62: Roll Bearing Removal & Installation

    Roll Bearing Removal and Installation 1. To remove the roll bearing, the housing must be disassembled. Remove the 4 bolts on top of the housings. Tap on the feet of the lower housing with a soft mallet to separate the two halves. *NOTE*: Housings are machined as matched sets.
  • Page 63 2. Remove inner brass housing seal and aluminum spool seal. Clean and inspect. Replace if any components show improper wear. Make sure to install the brass housing seal dry. NO LUBRICANT 3. Using the bearing heater (A0021) heat the bearing to 230 degrees F (110 degrees C). Using proper PPE (Personal Protective Equipment) take the bearing and slide it onto the shaft until it hits the machined step.

  • Page 64: Complete Roll Options

    Complete Roll Options TC = TWIN CUT Part Number Description ASM10063-120-C 120 TC ROLL ASSY COMPLETE ASM10064-160-C 160 TC ROLL ASSY COMPLETE ASM10065-180-C 180 TC ROLL ASSY COMPLETE ASM10184-120-C 120 TC GREASE ROLL ASSY COMPLETE ASM10185-160-C 160 TC GREASE ROLL ASSY COMPLETE ASM10186-180-C 180 TC GREASE ROLL ASSY COMPLETE SAW = SAW TOOTH...

  • Page 65: No Housing Roll Options

    No Housing Roll Options TC = TWIN CUT Part Number Description ASM10063-120-C-NH 120 TC ROLL ASSY NO HSNGS ASM10064-160-C-NH 160 TC ROLL ASSY NO HSNGS ASM10065-180-C-NH 180 TC ROLL ASSY NO HSNGS SAW = SAW TOOTH Part Number Description ASM10066-120-C-NH 120 SAW ROLL ASSY NO HSNGS ASM10067-160-C-NH 160 SAW ROLL ASSY NO HSNGS...

  • Page 66: Bulb Seal Replacement Kit

    Bulb Seal Replacement Kit— HPMTB1075...

  • Page 67: Cheek Plate Replacement Kit

    Cheek Plate Replacement Kit—ASM10112...

  • Page 68: Schermist® Operation

    WILL NOT FUNCTION PROPERLY IF IT IS FILLED ABOVE THE FULL MARK!! • Only use Scherer KP oil. It is available from dealer in 1 gallon, and 5 gallon quantities. • In very wet corn conditions, we recommend changing the oil in the bearings every two weeks and at the end of the season.

  • Page 69: Schermist® Parts List

    Schermist Parts List - Air Lubrication ® ASM10016...
  • Page 70 Filter Assembly HPD1427...
  • Page 71 REPLACEMENT FILTER HPD1411...
  • Page 72 OM5021...
  • Page 73 ASM10086...

  • Page 74: Schermist Head Parts List

    Schermist Head Parts List ® ASM10061...

  • Page 75: Schermist® Head Rebuild

    Schermist Head Rebuild ® Cleaning Instruction: 1. After the oil tank head assembly has been removed from the oil tank reservoir, disassemble the parts as shown. 2. Clean all parts in a safe, clean solvent. Air dry after cleaning. CRITICAL ASSEMBLY FEATURE Reassemble the parts as shown above.

  • Page 76: Manual Lubrication Parts List

    Manual Lubrication Parts List ASM10006 ASM10108...

  • Page 77: Decal Layout

    Decal Layout...

  • Page 78: Scherer Equipped

    Scherer Equipped Decal...

  • Page 79: Accessory Parts

    Accessory Parts A0006 - 1 Gallon KP Oil A0003 - KP Lifting Chain A006.5 - 5 Gallon KP Oil A0011 - Laser Alignment Tool A0022 - 60mm Bearing Puller A0008 - Laser Temp. Gun A0021 - Bearing Heater...

  • Page 80: Taper Lock Installation

    INSTALLATION OF B-LOC® KEYLESS BUSHING B-LOC® Keyless Bushings provide a high capacity, zero-backlash OVER SHAFT KEYWAYS shaft/hub or coupling connection by means of a mechanical interference fit. Please follow these INSTALLATION AND REMOVAL INSTRUCTIONS carefully to ensure proper performance The Keyless Bushing should be positioned so that slits in Keyless of this B-LOC®...

This manual is also suitable for:

S880

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