MAHLE X20 System User Manual

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MAHLE X20 System
User Manual
V 1.0.2

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Table of Contents
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Summary of Contents for MAHLE X20 System

  • Page 1 MAHLE X20 System User Manual V 1.0.2...
  • Page 2: Table Of Contents

    Index Introduction 3.7 Operation with the Charger ......15 3.7.1 X20 SmartBike Active Charger ....15 1.1 General Warning ..........4 3.7.2 Charging Process ........15 1.1.1 About Warnings........4 Error while charging process......15 1.2 Maintenance, Storage & Transportation ..4 3.8 Updating Process...........15 1.2.1 Drive Unit, Head Unit &...
  • Page 3: Introduction

    MAHLE X20 System · Introduction V.1.0.2 - 06/2022 1. Introduction 1.1.1. About Warnings Thank you for choosing the MAHLE X20 System for your This manual contains DANGER, WARNING, and new SmartBike. CAUTION indicators, concerning the consequences of failure to use, assemble, maintain, store, inspect and Please read this manual carefully before operating the dispose of MAHLE-equipped eBikes in a safe manner.
  • Page 4: Drive Unit, Head Unit & Accessories Care

    MAHLE eBike 1.2.3. Charger care manufacturer. The battery needs to be placed in a Disconnect the charger and all general power supply for specific, certified box and complemented with all the...
  • Page 5: Safe Charging Process

    Model: HUS 1.5. Servicing FCC STATEMENT Servicing, replacement and repair may only be performed by official MAHLE Service Partners. In the event of repair, CAUTION the MAHLE Service must authorize the process. Please If any changes or modifications not expressly approved remember that our components may contain cells (i.e.,...
  • Page 6 2. L’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement. MAHLE hereby declares that the radio equipment type of this HUS is in compliance with Directive 2014/53/EU. The full text of the EU Product certifications is available at: www.mahle-smartbike.com...
  • Page 7: General Overview

    2. General Overview You have bought an eBike that includes a MAHLE X20 SmartBike System. This system is designed to support you while you are pedaling under the regional regulations of your country for this application. The X20 is composed of:...
  • Page 8: Specifications

    2.1.3. iX250 – X20 Internal Battery 2.1 Specifications Main Component Specifications 2.1.1. X20 Drive Unit • Nominal voltage CA: 25-42 V • Voltage & charging current CC: 42C – 2.1A / 4A • Capacity: 236Wh / 36V • Dimensions: 469.5 x 49.6 x 41.8 mm (LxWxH) •...
  • Page 9: Head Unit

    • Weight: 690 grs 2.2 Compatible eBikes 2.1.6. X20 Dropout Drive Unit Connector The X20 System can only be assembled on eBikes which were designed for the integration of X20 components. An aftermarket- or retrofit application is not possible. The...
  • Page 10: Operation And Use

    EPAC that was certified under EN 15494 To ensure a correct use of the eBike system, first or in a regular bicycle. It is a breach of MAHLE standards disconnect the charging wire from the charging port of to manipulate the legal parameters (speed or power), to the eBike.
  • Page 11: Operation

    MAHLE X20 System · Operation and Use V.1.0.2 - 06/2022 3.3. Operation Control the assist level using e-Shifters The system will allow to optionally add electronic shifters. 3.3.1 Switching the system ON / OFF The e-Shifters are based on 2 small micro buttons that can be installed on your handlebar.
  • Page 12: Switching The Lights On/Off

    System you can control them using the Head Unit. Please ensure that the used lights are compatible and a MAHLE To activate the walk assist you need to hold the right compatible remote is used to activate or deactivate the button of the e-Shifter pressed down.
  • Page 13: Soc), State Of Charge Of The Battery

    The system includes three different assist levels, which Flashing orange light when the system is having an active can be customize by the user, using the MAHLE APP My warning alert. The use of the system is not restricted but SmartBike.
  • Page 14: Operation With The Charger

    files to the charger. updates on full eBike System. This charger is compatible Please follow this process: with all X20 MAHLE inner batteries and Range Extenders. 3.8.1. Uploading files to the Active Charger The Active Charger allows fast charging with up to 4A, using the CAN Communication port to identify the battery 1.
  • Page 15: Updating Ebike System

    For updating a second eBike you will need to repeat the full updating process. 4. Accessories Your X20 System is compatible with various accessories. 1. Connect the charger of the Power outlet Your eBike might already be initially equipped with some LED of the charger will display a steady additional accessories from brand side.

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