Related Manuals for Roto Brute MEGABRUTE BD100A
Summary of Contents for Roto Brute MEGABRUTE BD100A
- Page 1 BD100A MEGABRUTE Magnetic Drill Press _______________ Operating Manual championcuttingtool.com...
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Page 2: Intended Use
CONTENTS Hex Key 2.5mm, Hex Key 5.0mm, Safety Guard , Handles (3) Safety Strap, 3MT Set Screw Arbor, 3MT Drift Key, Coolant Tank Assembly ARBORS Set Screw Arbor Accepts Standard ¾” Weldon Shank Annular Cutters. **Capacity of standard arbor is 2-1/4" diameter x 2" depth. To use larger cutters, please contact Champion Cutting Tool for information regarding additional arbors and annular cutters / pilot pins** MAGNETIC DRILL PRESS SPECIFICATIONS ANNULAR CUTTER CAPACITY** 4”... -
Page 3: Personal Safety
PERSONAL SAFETY Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury. Dress properly. -
Page 4: Operational Safety Procedures
OPERATIONAL SAFETY PROCEDURES • When using electrical tools, basic safety precautions should always be followed to reduce the risk of electric shock, fire, and personal injury. Ensure the magnet is OFF before plugging in the magnetic drill press. • • Do NOT use in wet or damp conditions. -
Page 5: Operational Instructions
OPERATIONAL INSTRUCTIONS • Keep the inside of the cutter clear of chips. It restricts the operating depth of the cutter. • Ensure that the coolant bottle contains sufficient cutting oil to complete the required operating duration. Refill as required. • Occasionally depress the pilot to ensure cutting fluid is being correctly metered. -
Page 6: Replacement Parts
EXTENSION CABLE SELECTION The magnetic drill press is factory fitted with a 3 meter length of cable having three conductors 1.5 • mm² LIVE, NEUTRAL and EARTH. • If it becomes necessary to fit an extension cable from the power source, care must be taken in using a cable of adequate capacity. - Page 7 BD100A Components Item Description KEY01 ALLEN KEY 2.5mm KEY04 ALLEN KEY 5mm KEY05 ALLEN KEY 6mm BD100A-GUARD BD100A GUARD RB-STRAP SAFETY STRAP BD100-ARBOR MT3 ARBOR...
- Page 8 BD100A Motor Parts 58 57...
- Page 9 Item Descrip�on BD100A-EIB058-1-A ARMATURE ASSEMBLY 120V BD100A-EIB194 ARMATURE BEARING CAP BD100A-EIB054-1A FIELD COIL 120V BD100A-EIB018 FAN COVER BD100A-EIB019 MOTOR HOUSING BD100A-EIB036 BRUSH HOLDER BD100A-18ZD07 CARBON BRUSH BD100A-EIB196 SCREW HC 2.9X13 BD100A-EIB197 SPRING WASHER S6 BD100A-EIB020 BRUSH COVER BD100A-EIB154 SCREW HC 4.2 X 13 BD100A-EIB155 SCREW HC 4.2 X 25 BD100A-EIB524...
- Page 10 BD100A Control Panel Parts Part Number Descrip�on Quan�ty BD100-M0401 BRIDGE RECTIFIER BD100A-W18XC511 FUSE HOLDER BD100A-SC410BUT BUTTON HEAD SCREW M4 X 10 BD100A-W18XC512 FUSE BD100-NCP006 MAGNET SWITCH BD100-NCP001 MOTOR SWITCH 120V BD100-W18XC650 FORWARD/REVERSE SWITCH BD100A-M1058 CONTROL PANEL PLATE...
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Page 12: Maintenance
MAINTENANCE In order to get the best life out of your Champion magnetic drill press always keep it in good working order. Several items must always be checked on Champion magnetic drill presses. Always before starting any job make sure the mag drill is in good working order and that there are no damaged or loose parts. - Page 13 MEGABRUTE REMEDIES FOR HOLE MAKING PROBLEMS PROBLEM CAUSE REMEDY 1) Magnetic base will not Material being cut may be too thin for Attach an additional piece of metal efficient holding. under the magnet, or mechanically hold effectively clamp magnetic base to workpiece. Chips or dirt under magnet.
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Page 14: Troubleshooting
MEGABRUTE TROUBLESHOOTING Magnet and motor do not function - The magnet switch is not connected to the power supply - Damaged or defective wiring - Defective magnet switch - Defective control unit - Defective power supply Magnet does function, the motor does not - Damaged or defective wiring - Carbon brushes are stuck or worn out - Defective magnet switch... -
Page 15: Warranty
RECOMMENDED SPEED GUIDELINES Champion Offers A Complete Range Of Optimize Performance Of Your Tools HSS & Carbide Tipped Annular Cutters Use BruteLube Fluid or Wax Visit championcuttingtool.com for more information WARRANTY Champion warrants its magnetic drill presses to be free from faulty parts, under normal usage of mag drills, for a period of 12 months from initial date of purchase.
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