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Car-O-Liner EVO Instruction Manual

Universal holding and fixturing system
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EVO
Universal holding and fixturing system
Instruction Manual
(35472, rev 2) 2016-01 EN

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Summary of Contents for Car-O-Liner EVO

  • Page 1 Universal holding and fixturing system Instruction Manual (35472, rev 2) 2016-01 EN...

  • Page 2: Table Of Contents

    EVO 1 - Basic Anchoring kit ..........3     1.2.2 EVO 2 - Extended Anchoring kit ..........3     1.2.3 EVO 3 - Universal Holding & Fixturing kit ......3     1.2.4 Symbol explanation for Chapter 6 ......... 4   Safety ................5  ...

  • Page 3: Introduction

    1.2.2 EVO 2 - Extended Anchoring kit EVO 2 is an extension kit to EVO 1, made for anchoring, holding and side support during repair. EVO 2 includes two extra towers and track plates, special tools for Rear axel bracket, Turnbuckle extensions, Adjustable hold- ers.

  • Page 4: Symbol Explanation For Chapter 6

    Car-O-Liner Group AB EVO universal holding and fixturing system 1.2.4 Symbol explanation for Chapter 6 Together with the pictures in Chapter 6 there are explanatory symbols: Recommended way of use (to mount parts etc) Not recommended way of use (to mount parts etc). Risks for personal inju- ries and or damages to equipment.

  • Page 5: Safety

    Great effort has been placed on the design and manufacture of the EVO Sys- tem so that it will comply with all applicable safety aspects for this type of equipment.

  • Page 6: Warnings And Important Notices

    Car-O-Liner Group AB EVO universal holding and fixturing system 2.2 Warnings and important notices The following types of commands are used in this Car-O-Liner instruction manual: RECOMMENDED WAY OF USE NOT RECOMMENDED WAY OF USE WORKS, BUT NOT THE MOST RECOMMENDED WAY OF USE WARNING –...
  • Page 7 EVO Universal holding and fixturing system Car-O-Liner Group AB The following warnings and important notices will appear in this manual: IMPORTANT: It is the responsibility of the owner (user) to ensure that the equipment has been installed as specified in the instructions provided. It is also the owner’s responsibility to ensure that the equipment is inspected in accordance with applicable regulations before it is used.

  • Page 8: Applications

    EVO universal holding and fixturing system 3 Applications NOTE! Animations describing the applications in this chapter can be seen on the 35639_EVO System Instruction manual CD. The CD is included in all EVO kits. 3.1 EVO 1 - Basic Anchoring EVO 101 Low MPC EVO 102 Horizontal MPC1 35472, EN - rev.
  • Page 9 EVO Universal holding and fixturing system Car-O-Liner Group AB EVO 103 Horizontal MPC2 EVO 104 Vertical MPC High EVO 105 High side support with torque bar 35472, EN - rev. 2, 2016-01...
  • Page 10 Car-O-Liner Group AB EVO universal holding and fixturing system EVO 106 Low side support EVO 107 Horizontal Support EVO 108 Chain and torque bar 35472, EN - rev. 2, 2016-01...
  • Page 11 EVO Universal holding and fixturing system Car-O-Liner Group AB EVO 111 Bushing holder horizontal EVO 113 Bushing holder vertical with torque bar 35472, EN - rev. 2, 2016-01...

  • Page 12: Evo 2 - Extended Anchoring

    Car-O-Liner Group AB EVO universal holding and fixturing system 3.2 EVO 2 - Extended Anchoring EVO 201 Angle bushing holder EVO 202 Angle bushing holder LOW without nut EVO 210 Twin same level 35472, EN - rev. 2, 2016-01...
  • Page 13 EVO Universal holding and fixturing system Car-O-Liner Group AB EVO 211 Twin different levels EVO 212 Single twin with bushing EVO 220 Bracket holder vertical 1 35472, EN - rev. 2, 2016-01...
  • Page 14 Car-O-Liner Group AB EVO universal holding and fixturing system EVO 221 Bracket holder vertical 2 EVO 222 Bracket holder horizontal EVO 223 Bracket holder horizontal 90 degrees 35472, EN - rev. 2, 2016-01...

  • Page 15: Evo 3 - Universal Holding & Fixturing System

    EVO Universal holding and fixturing system Car-O-Liner Group AB 3.3 EVO 3 - Universal Holding & Fixturing System EVO 301 Vertical 2 with mini clamp EVO 302 Vertical with mini clamp EVO 303 Vertical with cone 35472, EN - rev. 2, 2016-01...
  • Page 16 Car-O-Liner Group AB EVO universal holding and fixturing system EVO 304 Low vertical with cone EVO 305 Vertical with flat bushing EVO 306 Vertical with uiversal joint 35472, EN - rev. 2, 2016-01...
  • Page 17 EVO Universal holding and fixturing system Car-O-Liner Group AB EVO 310 Horizontal with flat bushing EVO 320 Strut tower with fixing 35472, EN - rev. 2, 2016-01...

  • Page 18: Spare Parts

    Car-O-Liner Group AB EVO universal holding and fixturing system 4 Spare parts The spare parts required for the maintenance of the EVO System are listed in the tables in this chapter. NOTE: Use only genuine Car-O-Liner AB spare parts. To order contact your local Car-O-Liner distributor.

  • Page 19: Evo1

    EVO Universal holding and fixturing system Car-O-Liner Group AB 4.1 EVO1 Quantity Object Art. No E100 35188 Trackplate B626 Camlock 30862 E140 35191 Downpull/chainholder E130 35395 Chainholder E110 Tower 110 34783 E170 35063 Tower 170 E290 35065 Tower 290 E105...
  • Page 20 Car-O-Liner Group AB EVO universal holding and fixturing system E115 35192 MPC clamp E190 35143 Adapter for bushing E191-10 35444 Bushing 10 E191-12 35445 Bushing 12 E191-14 35446 Bushing 14 E191-16 35441 Bushing 16 E125 35088 Angle holder 90° E175...

  • Page 21: Evo2

    EVO Universal holding and fixturing system Car-O-Liner Group AB 4.2 EVO2 Quantity Object Art. No E100 35188 Trackplate E101 35187 Trackplate extension B626 30862 Camlock, cpl E230 35064 Tower 230 E440 35066 Tower 440 E102 35416 Camlock, cpl with washer...
  • Page 22 Car-O-Liner Group AB EVO universal holding and fixturing system E181-18 35121 Threaded bushing 18 E182-12 35122 Threaded bushing long, 12 E182-14 35123 Threaded bushing long, 14 E182-16 35124 Threaded bushing long, 16 E182-18 35125 Threaded bushing long, 18 E185 35195...

  • Page 23: Evo3

    EVO Universal holding and fixturing system Car-O-Liner Group AB 4.3 EVO3 Quantity Object Art. No E300-30 35421 EVO 3 holder short, cpl E300-50 35397 EVO 3 holder, cpl E320 35423 Lock wedge with handle E310 35467 Angle holder 90 E330...
  • Page 24 Car-O-Liner Group AB EVO universal holding and fixturing system E380-12 35216 Threaded cone bushing 12 E380-14 35217 Threaded cone bushing 14 E380-16 35218 Threaded cone bushing 16 E380-08 35509 Threaded cone bushing 8 E380-00 35220 Threaded cone bushing 35472, EN - rev. 2, 2016-01...
  • Page 25 EVO Universal holding and fixturing system Car-O-Liner Group AB 35472, EN - rev. 2, 2016-01...

  • Page 26: User Instructions

    Car-O-Liner Group AB EVO universal holding and fixturing system 5 User instructions Symbol explanation for this chapter: Together with the pictures in Index D there are explanatory symbols: Recommended way (of use, to mount parts etc) Not recommended way (of use, to mount parts etc). Risks for personal inju- ries and or damages to equipment.
  • Page 27 EVO Universal holding and fixturing system Car-O-Liner Group AB Fig 5–1 Fig 5 –2 Fig 5–3 Fig 5–4 Fig 5–5 35472, EN - rev. 2, 2016-01...
  • Page 28 Car-O-Liner Group AB EVO universal holding and fixturing system Fig 5–6 Fig 5 –7 Fig 5–8 Fig 5–9 Fig 5–10 35472, EN - rev. 2, 2016-01...
  • Page 29 EVO Universal holding and fixturing system Car-O-Liner Group AB Fig 5–14 Fig 5–15 Fig 5–16 Fig 5–17 35472, EN - rev. 2, 2016-01...
  • Page 30 Car-O-Liner Group AB EVO universal holding and fixturing system Fig 5–18 Fig 5–19 Fig 5–20 Fig 5–21 Fig 5–22 Fig 5–23 35472, EN - rev. 2, 2016-01...
  • Page 31 EVO Universal holding and fixturing system Car-O-Liner Group AB Fig 5–24 Fig 5–25 Fig 5–26 35472, EN - rev. 2, 2016-01...
  • Page 32 Car-O-Liner Group AB EVO universal holding and fixturing system Fig 5–27 Max 60 Fig 5–28 Fig 5–29 Fig 5–30a-d 35472, EN - rev. 2, 2016-01...
  • Page 33 EVO Universal holding and fixturing system Car-O-Liner Group AB Fig 5–31 Fig 5–32 Fig 5–33 Fig 5–34 Max 3 ton Fig 5–35 Fig 5–36 35472, EN - rev. 2, 2016-01...
  • Page 34 Car-O-Liner Group AB EVO universal holding and fixturing system Max 5 ton Fig 5–37 Fig 5–38 Fig 5–39 Fig 5–40 Fig 5 –41 35472, EN - rev. 2, 2016-01...
  • Page 35 EVO Universal holding and fixturing system Car-O-Liner Group AB Minimum Fig 5–42 Fig 5–43 EVO 3 Fig 5–44 Fig 5–45 Pretension Fig 5–46 35472, EN - rev. 2, 2016-01...

  • Page 36: How To Position And Use Evo3

    Car-O-Liner Group AB EVO universal holding and fixturing system 5.1 How to position and use EVO3 M100-25 Car-O-Tronic Fig 5–48 Fig 5–47 EVO 3 Fig 5–49 35472, EN - rev. 2, 2016-01...
  • Page 37 EVO Universal holding and fixturing system Car-O-Liner Group AB Fig 5–50 Fig 5–51 Fig 5–52 35472, EN - rev. 2, 2016-01...

  • Page 38: Release And Drop Down The E300

    Car-O-Liner Group AB EVO universal holding and fixturing system 5.2 Release and drop down the E300 1. Press the button to drop down the fixture. 2. Place the new part (2). Fig 5 –53 3. Reposition the E300 to the same height and position as in step 1 with the new part in place.
  • Page 39 Leading Global Provider of Assured and Profitable Alignment Processes to the Automotive Industry, including Technical Development, Training and Service. Over 55 000 Car-O-Liner Collision Repair Systems are in use worldwide. Car-O-Liner runs operations of its own in Scandinavia, USA, UK, France, Germany, Singapore, India and China and sells through local distributors in more than 60 countries.
  • Page 40 Car-O-Liner Group AB EVO universal holding and fixturing system 35472, EN - rev. 2, 2016-01...

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