Summary of Contents for Bauer CENTERSTAR 9000 133 EL
Page 1
OPERATING MANUAL BAUER CENTERSTAR 9000 133 EL, 168 EL, 168 E, 203 EL, 203 E, 219 EL, 219 E Version: VI / 2015 850 9979...
Page 2
Non-observance of this manual may cause personal injury or damage the equipment! This manual is to be considered an integral part of BAUER CENTERSTAR 9000. Suppliers of both new and used systems are advised to put down in writing that they delivered the manual together with the system.
Page 3
Owner of the machine This machine with the serial number Belongs to Name Address Residence Telephone number Dealer Bauer dealer Service – technician Telephone number Operating Manual for BAUER CENTERSTAR 9000...
Page 4
A duly test run has been done in the presence of the client or a nominated agent of the client. The client confirms by signing that the machine has been test run before taken over. A copy of the handing over record needs to be sent back to the company BAUER GMBH. Comments:...
CONTROL UNIT UNIVERSAL PRO-G ....................46 TECHNICAL DATA ............................47 11.1 DIMENSIONS OF BAUER CENTERSTAR 9000 - 168/203 EL .............. 47 11.2 DIMENSIONS OF BAUER CENTERSTAR 9000 - 133 EL ..............49 Operating Manual for BAUER CENTERSTAR 9000...
Page 7
End control with tower alignment switch, limit stop and autoreverse ............91 14.3.11 End control PRO-G with tower alignment switch ..................92 14.3.12 End control PRO-G standard ........................93 SERVICE PROOF ............................94 CONFORMITY CERTIFICATE ........................98 Operating Manual for BAUER CENTERSTAR 9000...
Page 8
VIII Operating Manual for BAUER CENTERSTAR 9000...
Intended use also includes compliance with manufacturer’s operating, maintenance and service instructions. BAUER CENTERSTAR 9000 may be used and operated only by persons who are familiar with the system and aware of the hazards involved.
1. The working range of the pivot must always be at a safe distance from electrical power lines. 2. Pull towable systems only at a safe distance from electrical power lines. Make sure that the water jet from spray nozzles and endgun does not hit electrical lines. Operating Manual for BAUER CENTERSTAR 9000...
Page 11
The system can start automatically. Always keep a safe distance from the towers. WARNING ! 1. Do not remove shaft guards. 2. When repair work is performed on the system, make sure that system cannot start running automatically. Disconnect the complete system from power. 4,5,6 Operating Manual for BAUER CENTERSTAR 9000...
3 GENERAL BAUER CENTERSTAR 9000 is an irrigation system rotating around a fixed centre (pivot tower) and thereby irrigating a full circle or a part circle. The boom elements (towers, spans) are driven electrically. The joints (tower couplings) mounted between the spans allow horizontal and vertical angular deviation between the individual boom elements so that the system can adjust perfectly to existing site conditions.
5 SAFETY PRECAUTIONS FOR CENTERSTAR 9000 In addition to the GENERAL INSTRUCTIONS FOR SAFETY AND ACCIDENT PREVENTION, the following safety principles must be observed for operating BAUER CENTERSTAR 9000. GROUNDING WARNING ! THE PIVOT SYSTEM MUST BE GROUNDED COMPLETELY! 1. All metal parts of the system must be connected with each other, all tower couplings must be bridged with a cable.
13. If fertilisers or other chemicals are added to the irrigation water, avoid the mist and do not inhale it. 6. TECHNICAL DESCRIPTION Slip ring collector Tower coupling Pivot control unit Truss rod Bracing angle Pipe Tower brace Wheel base Driving motor Drive shaft Tower box End control Drive tower coupling Transmission device Operating Manual for BAUER CENTERSTAR 9000...
Page 15
Overhanging part from last tower to system end. ENDGUN Wide-range sprinkler at the end of the overhang serves for extra spraying system spraying range. BOOSTER PUMP Electric pump on the last tower for increase of pressure to endgun. Operating Manual for BAUER CENTERSTAR 9000...
For safety reasons the hinged control panel (inner door) is locked. Main switch In position "O" the main switch is fitted with a lock-out against unintentional reclosing. The hinged control panel can only be opened in this switch position Operating Manual for BAUER CENTERSTAR 9000...
Page 17
(clockwise). S 3 Illuminated „REVERSE START“ pushbutton Push this button to start the system in reverse direction. The button is illuminated as long as the system is operating in reverse run (counter- clockwise) Operating Manual for BAUER CENTERSTAR 9000...
Page 18
Setting the rotary button at 50 % therefore means that the end tower will run for 30 seconds and stand still for 30 seconds in one minute. This setting can be corrected any time during the run. Operating Manual for BAUER CENTERSTAR 9000...
STOP (ESC and machine ) stop operation and multi–usage of this button for operating at the technician level and for saving and leaving the programming modus. Operating Manual for BAUER CENTERSTAR 9000...
Page 21
"DRY" position (machine speed cannot be changed in emergency mode). 7.2.1.10 "EMERGENCY STOP" BUTTON This switch serves to interrupt the voltage supply to the control unit (not shown on the picture). Operating Manual for BAUER CENTERSTAR 9000...
STOP (ESC and machine) Stop operation and multi–usage of this button for operating at the technician level and for saving and leaving the programming mode. Operating Manual for BAUER CENTERSTAR 9000...
Page 24
This switch serves to interrupt the voltage supply to the control unit (not shown on the picture). 7.3.1.11 GPS UNIT GPS unit for absolute position recognition, mounted at the outermost tower (not shown on the picture). Operating Manual for BAUER CENTERSTAR 9000...
To set the safety switch, rotate the switching cam until the roller rests in notch “B”. Move the switch to the cam until you hear the switching actuating (click). d) Tighten the screws. e) Check the switching points, repeat the setting procedure, as needed. Operating Manual for BAUER CENTERSTAR 9000...
When the middle towers are behind an assumed straight line between pivot and end tower. Doglegging Occurs when one tower slows down or stands still or travels ahead of the other towers. negative bent positive dog-legged Operating Manual for BAUER CENTERSTAR 9000...
4. In order to avoid mechanical overload of the span after installation, operate the system in every direction for ca. 20 – 30 seconds by means of the push buttons "FORWARD START" (UNIVERSAL) and/or "FORWARD" and "REVERSE START" (UNIVERSAL) and/or "REVERSE": Operating Manual for BAUER CENTERSTAR 9000...
The "SAFETY CIRCUIT" switch in "OFF" position takes the safety system out of WARNING operation. If the switch is in "OFF" position during operation, it may damage the system. Turn main switch to "1". Turn the CENTERSTAR switch to "ON" (only for UNIVERSAL control unit). Operating Manual for BAUER CENTERSTAR 9000...
The micro switches are adjusted according to the instructions below. Rotate the operating cam by turning the hex. nut on the threaded rod until the control switch lies in the notch “A” and actuates. Operating Manual for BAUER CENTERSTAR 9000...
4. Secure the set nut on the threaded rod with the locknut. Adjust both other nuts in such a way that the spring is pretensioned about 10 mm. ALIGNMENT CHECK-UP The CENTERSTAR is properly aligned if a positive bow of the same size forms in both directions of rotation. Forward travel Reverse travel Operating Manual for BAUER CENTERSTAR 9000...
Page 31
If this is not the case, realign the system as follows: Operating Manual for BAUER CENTERSTAR 9000...
If this is not the case, the tower box on the first tower must be readjusted as follows: Loosen the hex. nuts and turn the threaded rod until the above requirement is fulfilled. (See also 7.6.3 Towerbox adjustment) Operating Manual for BAUER CENTERSTAR 9000...
Turn "CENTERSTAR OFF - ON" switch to “OFF". Turn main switch switch to "O". 7.7.2 ALIGNMENT OF THE SYSTEM – CONTROL UNIT UNIVERSAL PRO Turn main switch to position "1" Turn switch "Safety circuit ON – OFF" to position "ON". Operating Manual for BAUER CENTERSTAR 9000...
Page 34
CENTERSTAR has to perform a “positive” bow in both driving directions, this means the drive towers in the middle have to be in front of the imagined line between end tower and central tower. Operating Manual for BAUER CENTERSTAR 9000...
In doing so, special attention should be given to all current-bearing components. The following start-up procedure applies to BAUER CENTERSTAR 9000 in standard design without optional equipment. If your system is equipped with different options (refer to Optional Features ), they must be adjusted or turned on before the system is put into operation.
Page 36
For setting of the control unit UNIVERSAL PRO and UNIVERSAL PRO-G, see the operating instructions of the control panel supplied under separate cover. Operating Manual for BAUER CENTERSTAR 9000...
Connect water infeed by starting the pumping unit or opening the stop valve. With the system running, check pipeline tightness, operating pressure stability, and power supply. Operating Manual for BAUER CENTERSTAR 9000 WARNING!
Turn "CENTERSTAR OFF - ON" switch to "OFF" 3. Turn main switch to "O" START PROCEDURE WITH CONTROL UNIT UNIVERSAL PRO 1. Turn the main switch in position "1" Turn the " SAFETY CIRCUIT" switch to "ON". Operating Manual for BAUER CENTERSTAR 9000...
Exception: The system is stopped automatically through the safety system only in case of malfunction such as doglegging or drive unit failure. Close water infeed by turning off the pumping unit or closing the stop valve. Operating Manual for BAUER CENTERSTAR 9000...
The UNIVERSAL PRO-G control unit contains a GPS option so that it is also NOTE! possible to shut-off the system automatically depending on the setting. See in this context the operating instructions of the UNIVERSAL PRO-G control panel supplied under separate cover. Operating Manual for BAUER CENTERSTAR 9000...
This is the only way to guarantee safety in unattended operation. 3. Turn the "EMERGENCY MODE" switch to "ON". 4. Put the "WET – DRY" switch to the requested position according to the required operating mode. Operating Manual for BAUER CENTERSTAR 9000...
Turn the "FORWARD – OFF – REVERSE" switch to "OFF" in order to stop the system. Turn the "EMERGENCY MODE" switch to "OFF" in order to stop the system. Turn the main switch to "0" Operating Manual for BAUER CENTERSTAR 9000...
“0“ and activate the safety lock-out to prevent unauthorised or unintentional re-closing of the system. Always disconnect the system yourself - do not depend on other persons. Always re-mount all protective devices dismantled during maintenance. Service intervals Monthly service Annual service Operating Manual for BAUER CENTERSTAR 9000...
Check tightness of all cable entries into the tower box Check tightness of alignment control cover Lubricate the ball joints of the transmission devices Exact control – Check tightness of guiding cables Sight control of alignment of the spans Operating Manual for BAUER CENTERSTAR 9000...
2. Open sand trap stop valve and flush the pipelines. 3. Check tightness of flange seals and connecting hoses. 4. Close sand trap stop valve again. 5. Further checks => CHECKLIST Operating Manual for BAUER CENTERSTAR 9000...
9/16" 57143 Don´t fasten the bolts 1/2" UNC for tightening the wheel gears with a power screwdriver. There may be a danger in damaging the winding in the gear casing.. Operating Manual for BAUER CENTERSTAR 9000...
Load parameter Pro Module values outside normal See "Firmware update“ of Current fluctuation range separate operating instructions Universal PRO and/or PRO-G Operating Manual for BAUER CENTERSTAR 9000...
Verweisquelle konnte nicht gefunden werden. RESTART AFTER DOGLEGGING - WITHOUT TOWER ALIGNMENT SWITCH. 10.1.1 CONTROL UNIT UNIVERSAL Turn " SAFETY CIRCUIT" switch to "OFF" WARNING! In the “OFF” position, the "SAFETY CIRCUIT" switch deactivates the safety system. Turn main switch to “1" Operating Manual for BAUER CENTERSTAR 9000...
Check correct start-up of CENTERSTAR by a test start (starting button "FORWARD START" and "). "REVERSE START 10.1.2 CONTROL UNIT UNIVERSAL PRO 1. Turn the "SAFETY CIRCUIT" switch to "OFF". In “OFF” position, the "SAFETY CIRCUIT" switch deactivates the safety system. WARNING! Operating Manual for BAUER CENTERSTAR 9000...
Page 50
5. Return the “doglegging” towers into a straight line with the other towers and the pivot again with the help of the tower alignment switch (alignment control). 6. Turn the "SAFETY CIRCUIT" switch to "ON". Operating Manual for BAUER CENTERSTAR 9000...
Before carrying out the following jobs, it is essential to repair the cause of NOTE! doglegging (see trouble-shooting). 10.2.1 CONTROL UNIT UNIVERSAL Set SPEED" at 100 % Turn the “ SAFETY CIRCUIT" switch to "OFF" WARNING! In “OFF” position, the "SAFETY CIRCUIT" switch deactivates the safety system. Operating Manual for BAUER CENTERSTAR 9000...
Page 52
"FORWARD START" or "REVERSE START" button should be no longer depressed. Turn the "SAFETY CIRCUIT” switch to “ON”. NOTE! Running BAUER CENTERSTAR with "SAFETY CIRCUIT OFF" is only permitted for system alignment . Operating Manual for BAUER CENTERSTAR 9000...
As soon as the towers are aligned again (in radial alignment) and the inward towers start to move, too, the "F" and/or "R" button should be no longer depressed Subsequently turn the "SAFETY CIRCUIT” switch to “ON” again. Operating Manual for BAUER CENTERSTAR 9000...
NOTE! Running BAUER CENTERSTAR with "SAFETY CIRCUIT OFF" is only permitted for system alignment. Check proper CENTERSTAR start-up by a test start (shortly depress the "F" and "R" buttons). The pushbutton lights up if the system is operating correctly. 10.2.3 CONTROL UNIT UNIVERSAL PRO-G See 10.2.2 CONTROL UNIT UNIVERSAL PRO.
Use a lithium grease (e.g. CASTROL Grease LMX or SHELL Retrinax LX 2). After greasing acute the handle several times for distributing the grease evenly. Ausrückhebel Schmiernippel Handle Grease zerk fittings Wheel gear TNT2 The wheel gear type TNT2 have not got any grease fittings for greasing the bale assembly. Operating Manual for BAUER CENTERSTAR 9000...
40:1 = 144 m/h reduction 30:1 = 193 m/h Type of oil: : SAE 50W or SAE 20W-50 multigrade motor oil Amount of oil approx. 3.8 litres up to lower edge of filling hole Operating Manual for BAUER CENTERSTAR 9000...
Control unit UNIVERSAL PRO - G When working with the UNIVERSAL PRO-G control unit, the SECTOR CONTROL WITH AUTO REVERSE already is integrated electronically (GPS). The components shown on the picture are not required. Operating Manual for BAUER CENTERSTAR 9000...
With the pressure control, the machine can run without irrigating (dry) in the "DRY" mode. This function can be used to move the CENTERSTAR to the parking position due to natural rainfall. When set to “DRY”, the "WET-DRY" switch inactivates the low-pressure shut-off. WARNING! Operating Manual for BAUER CENTERSTAR 9000...
To increase the CENTERSTAR'S irrigation radius, it is possible to mount an endgun at the end of the pivot overhang. If necessary, a booster pump is inserted on the last tower. Rain gun and pump are connected with an external hose. Operating Manual for BAUER CENTERSTAR 9000...
If the system has to be towed in the field, the travelling lane must be levelled first and any obstacles removed in order that the rolling resistance is not minimised. Max. “towing speed”: 4 km/h Min. tire pressure: 1 – 1.5 bar Operating Manual for BAUER CENTERSTAR 9000...
- Turn gearbox support and wheel by 90°. The coupling parts with the rubber packages have to stay at the gearbox. If necessary lift wheel base with jack or tractor's hydraulic. Fix the gearbox support with the connecting brace. Deposit the drive shaft with the coupling halves on the connecting brace. Operating Manual for BAUER CENTERSTAR 9000...
The ropes (arrows 3 and 4) must be tightly stretched, too, to avoid a “rolling” movement of the pivot. The pivot braces (F and G) are decisive for the pulling force of the pivot. Tow the NOTE ! machine only if the pivot is equipped with these braces (F and G). Operating Manual for BAUER CENTERSTAR 9000...
Fasten the clamp on the end pipe of the first tower. Mount and adjust cable with tightener (the first time). Mount the drawbar (the first time). Operating Manual for BAUER CENTERSTAR 9000...
If necessary lift wheel base with jack or tractor´s hydraulic. Fix the gearbox support with the connecting braces "A". Mount the steering device “B” on all towers except for end tower (on overhang). Operating Manual for BAUER CENTERSTAR 9000...
A drawbar is attached on the wheel base. 13.2.3 Bracing the 4-wheel pivot As mentioned under item 13.1.3 the pivot is fixed with 2 cables at the end pipe of the first span. Operating Manual for BAUER CENTERSTAR 9000...
End control with limit stop and tower alignment switch 14.3.9 End control standard with limit stop and autoreverse 14.3.10 End control with tower alignment switch, limit stop and autoreverse 14.3.11 End control PRO-G with tower alignment switch 14.3.12 End control PRO-G standard Operating Manual for BAUER CENTERSTAR 9000...
Proof for the Date Operating hours accomplished service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Oil change-Service Annual Service Operating Manual for BAUER CENTERSTAR 9000...
Page 103
Proof for the Date Operating hours accomplished service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Oil change-Service Annual Service Operating Manual for BAUER CENTERSTAR 9000...
Page 104
Proof for the Date Operating hours accomplished service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Oil change-Service Annual Service Operating Manual for BAUER CENTERSTAR 9000...
Page 105
Proof for the Date Operating hours accomplished service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Part -Service Oil change-Service Annual Service Operating Manual for BAUER CENTERSTAR 9000...
133 EL, 168 EL/E, 203 EL/E corresponds analogously to the requirements of the Machinery Directive 2006/42/EG. In case of modification of the machine not accorded with BAUER GmbH, this declaration will cease to be valid. The following standards as amended have been applied analogously:...
Need help?
Do you have a question about the CENTERSTAR 9000 133 EL and is the answer not in the manual?
Questions and answers