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copymaster3D Voron Assembly Manual

Copymaster 3d
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TOOL CARTRIDGE
Heat Set Insert
www.copymaster3d.com
sales@copymaster3d.com
WWW.VORONDESIGN.COM
AVAILABLE MOUNTS
We also provide mounts for
other hotends.
They are assembled in a similar
manner.
151

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Summary of Contents for copymaster3D Voron

  • Page 1 TOOL CARTRIDGE WWW.VORONDESIGN.COM AVAILABLE MOUNTS We also provide mounts for Heat Set Insert other hotends. They are assembled in a similar manner. www.copymaster3d.com sales@copymaster3d.com...
  • Page 2 TOOL CARTRIDGE WWW.VORONDESIGN.COM HEATER AND SENSOR E3D V6 Hot End We do not show the heater and temperature sensor cartridge in the drawing. Install them prior to assembling the toolhead. www.copymaster3d.com sales@copymaster3d.com...
  • Page 3 TOOL CARTRIDGE WWW.VORONDESIGN.COM DIFFERENT TOOL CARTRIDGES The mounts for all hotends are designed to have a piece of PTFE here. It might be PTFE Tube held in place by the printed parts instead. M3x16 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 4 TOOL CARTRIDGE WWW.VORONDESIGN.COM PTFE STICKOUT The PTFE tube should end 10mm above the surface of the printed part. The stick out length might vary if you use an extruder other than the Clockwork. M3x40 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 5 TOOL CARTRIDGE WWW.VORONDESIGN.COM WIRING PATH Guide the wires in the highlighted path. CHECK ORIENTATION The heater block must point forwards. www.copymaster3d.com sales@copymaster3d.com...
  • Page 6 TOOL CARTRIDGE WWW.VORONDESIGN.COM www.copymaster3d.com sales@copymaster3d.com...
  • Page 7 TOOL CARTRIDGE WWW.VORONDESIGN.COM INDEXING BOLTS The bolts are used to index the tool cartridge. Leave them slightly loose so that the cartridge can be slid out. www.copymaster3d.com sales@copymaster3d.com...

  • Page 8: Motor Plate

    Use thread locker. MOTOR ORIENTATION Rotate the motor in such a way that BMG Drive Pinion the connector/wires are on the left side when looking at it from the back. This side will be covered by the cable cover later. www.copymaster3d.com sales@copymaster3d.com...
  • Page 9 MOTOR PLATE WWW.VORONDESIGN.COM M3x8 SHCS ADJUSTABLE MOTOR POSITION The motor position is adjustable to allow for a proper meshing of the drive gears. Start in the topmost position of the slot. www.copymaster3d.com sales@copymaster3d.com...

  • Page 10: Drive Gear

    Lightly sand the shaft if required. Carefully tighten the set screw, the head is easy to strip. CHECK PLACEMENT https://voron.link/p0xac5e Make sure the filament drive gear is fully seated against the drive shaft gear. www.copymaster3d.com...
  • Page 11 MAIN BODY WWW.VORONDESIGN.COM M3x30 SHCS CHECK FOR CLEARANCE The drive shaft must not touch the motor housing. Check if the shaft has sufficient clearance when fully seated. Sand the face of shaft if required. www.copymaster3d.com sales@copymaster3d.com...
  • Page 12 GEAR LASH CHECK WWW.VORONDESIGN.COM CHECK GEAR PLAY The gear should have a slight play and should not be fully tight against the pinion. Adjust the position of the motor until you have a faint play. www.copymaster3d.com sales@copymaster3d.com...

  • Page 13: Lubricate Bearings

    GUIDLER WWW.VORONDESIGN.COM LUBRICATE BEARINGS A lubrication film is required to ensure smooth operation and longevity. BMG Idler Assembly Refer to the BOM for lubricant options - look for a “light grease”. https://voron.link/dncvwdm www.copymaster3d.com sales@copymaster3d.com...
  • Page 14 GUIDLER & LATCH WWW.VORONDESIGN.COM M3x20 SHCS M3x30 SHCS www.copymaster3d.com sales@copymaster3d.com...

  • Page 15: Cable Cover

    CABLE COVER WWW.VORONDESIGN.COM REMOVE SCREWS BMG Thumb Screw Carefully remove the screws from the left side of the motor. They will be replaced with new bolts in the next step. www.copymaster3d.com sales@copymaster3d.com...
  • Page 16 CLOCKWORK WWW.VORONDESIGN.COM M3x20 SHCS OPTION: TOOLHEAD PCB If you opted to use a toolhead PCB, skip the wire cover and follow the instructions on page 174. M3x8 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 17 CLOCKWORK WWW.VORONDESIGN.COM www.copymaster3d.com sales@copymaster3d.com...
  • Page 18 CLOCKWORK WWW.VORONDESIGN.COM M3x20 SHCS M3x30 SHCS www.copymaster3d.com sales@copymaster3d.com...

  • Page 19: Fan Assembly

    FAN ASSEMBLY WWW.VORONDESIGN.COM 4020 Blower 4010 Fan REMOVE TOP COVER Split the fan open by bending the tabs on the side. https://voron.link/vyvtcpa www.copymaster3d.com sales@copymaster3d.com...
  • Page 20 FAN ASSEMBLY WWW.VORONDESIGN.COM WIRING PATH Route the wires through the large opening in the back. www.copymaster3d.com sales@copymaster3d.com...
  • Page 21 FAN ASSEMBLY WWW.VORONDESIGN.COM M3x16 SHCS DON’T OVER TIGHTEN The bolts are threaded directly into plastic. www.copymaster3d.com sales@copymaster3d.com...
  • Page 22 FAN ASSEMBLY WWW.VORONDESIGN.COM WIRING PATH Guide the wires in the highlighted path. Filament www.copymaster3d.com sales@copymaster3d.com...
  • Page 23 FAN ASSEMBLY WWW.VORONDESIGN.COM M3x30 SHCS M3x12 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 24 Toolhead PCB OPTION: TOOLHEAD PCB M3 Nylon Washer If you opted to use a toolhead PCB, install it instead of the cable cover. While not strictly required the use of plastic (e.g. nylon) washers is recommended. M3x8 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 25 WWW.VORONDESIGN.COM Voron2.1 was released on November 5 2018. www.copymaster3d.com sales@copymaster3d.com...
  • Page 26 ELECTRONICS WWW.VORONDESIGN.COM www.copymaster3d.com sales@copymaster3d.com...
  • Page 27 OVERVIEW WWW.VORONDESIGN.COM Raspberry Pi Controller Board 5V PSU 24V PSU Power Inlet www.copymaster3d.com sales@copymaster3d.com...
  • Page 28 RASPBERRY PI WWW.VORONDESIGN.COM M2x10 Self Tapping www.copymaster3d.com sales@copymaster3d.com...
  • Page 29 RASPBERRY PI WWW.VORONDESIGN.COM Raspberry Pi M2x10 Self Tapping www.copymaster3d.com sales@copymaster3d.com...
  • Page 30 5V PSU WWW.VORONDESIGN.COM M3x6 BHCS RS25-5 PSU www.copymaster3d.com sales@copymaster3d.com...
  • Page 31 24V PSU WWW.VORONDESIGN.COM M4x6 BHCS www.copymaster3d.com sales@copymaster3d.com...

  • Page 32: Controller Board

    CONTROLLER BOARD WWW.VORONDESIGN.COM AVAILABLE MOUNTS We also provide mounts for other controller boards. They are assembled in a similar manner. M2x10 Self Tapping www.copymaster3d.com sales@copymaster3d.com...
  • Page 33 CONTROLLER BOARD WWW.VORONDESIGN.COM Controller Board WHY DOES IT LOOK THAT WAY? We used a dummy to keep the file size of the printers CAD manageable. The wiring section will have a fully featured image. M3x6 BHCS www.copymaster3d.com sales@copymaster3d.com...

  • Page 34: Power Inlet

    POWER INLET WWW.VORONDESIGN.COM Filtered Inlet M3x10 FHCS Switch Heat Set Insert www.copymaster3d.com sales@copymaster3d.com...

  • Page 35: Solid State Relay

    M4x6 BHCS Solid State Relay Relay Mount WHERE CAN I FIND THE RELAY MOUNT? The SSR mount is an off the shelf part. Look for a metal bracket in your pile of parts. There is no printed mount. www.copymaster3d.com sales@copymaster3d.com...
  • Page 36 Microswitch SWITCH W/OUT LEVER This part requires a switch without lever to be installed in the shown orientation. You can remove the lever from microswitches by https://voron.link/ict0j6x gently pressing on the lever’s hinge point. www.copymaster3d.com sales@copymaster3d.com...
  • Page 37 You can add a notch to the Z endstop point and capture it with a set screw to prevent it from falling out. SOLDER CONNECTOR Solder a connection from the outer two terminals of the microswitch to the connector. www.copymaster3d.com sales@copymaster3d.com...

  • Page 38: Additional Information

    OPTION: Z ENDSTOP BOARD 5mm Shaft GT2 20 Tooth Pulley PRESS FIT Apply the required force to fully seat the pulley in the printed M2x10 Self Tapping part. Microswitch Z Endstop Board ADDITIONAL INFORMATION for design files Visit voron.link/3bwwnqy and BOM. www.copymaster3d.com sales@copymaster3d.com...
  • Page 39 Z ENDSTOP WWW.VORONDESIGN.COM M3 T-Nut M3x20 SHCS ADJUST Z ENDSTOP POSITION The shaft of the Z Endstop must not touch the print bed. Adjust the position if required. www.copymaster3d.com sales@copymaster3d.com...
  • Page 40 End-stops are wired in a “Normally Closed” configuration. On microswitches those are the 2 outer terminals indicated by C and NC. Prepare the switches for X and Y by soldering 150mm of wire to each of the outer terminals. www.copymaster3d.com sales@copymaster3d.com...
  • Page 41 ALTERNATE X/Y ENDSTOPS WWW.VORONDESIGN.COM OPTION: XY ENDSTOP BOARD OPTION: HALL EFFECT ENDSTOP BOARD M3x8 SHCS M3x8 SHCS XY Endstop Board Hall Effect Endstop Board www.copymaster3d.com sales@copymaster3d.com...
  • Page 42 X/Y ENDSTOP WWW.VORONDESIGN.COM M3x30 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 43 ALTERNATE MAINS DISTRIBUTION - WAGO WWW.VORONDESIGN.COM WAGO 221 415 Clamps M5 T-Nut M5x10 BHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 44 POWER INLET WWW.VORONDESIGN.COM UPSIDE DOWN ASSEMBLY For ease of assembly we recommend to flip the printer on its head for the next steps. Hope you don’t regret building a 350. M3 T-Nut www.copymaster3d.com sales@copymaster3d.com...
  • Page 45 POWER INLET WWW.VORONDESIGN.COM M3x8 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 46 MOVE INTO POSITION Rotate the part into place, make SNAP INTO PLACE sure it does not unhook from the Press to snap the free side fixed side. into place. The part should now sit securely on the DIN rail. www.copymaster3d.com sales@copymaster3d.com...
  • Page 47 24V PSU WWW.VORONDESIGN.COM Front Back M4x6 BHCS M5 T-Nut M5x10 BHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 48 PI & CONTROLLER WWW.VORONDESIGN.COM Front Back www.copymaster3d.com sales@copymaster3d.com...
  • Page 49 SOLID STATE RELAY WWW.VORONDESIGN.COM SPRING-LOADED Use a flat head screw driver to Front pull the latch open. It will lock open. Be careful when releasing the latch, it will snap back into place. Mind your fingers. Back www.copymaster3d.com sales@copymaster3d.com...
  • Page 50 5V PSU WWW.VORONDESIGN.COM Front Back www.copymaster3d.com sales@copymaster3d.com...
  • Page 51 WWW.VORONDESIGN.COM By Feburary 2019 over 100 Voron2 printers had been built and serialized. www.copymaster3d.com sales@copymaster3d.com...

  • Page 52: Controller Board

    CONTROLLER BOARD WWW.VORONDESIGN.COM www.copymaster3d.com sales@copymaster3d.com...
  • Page 53 3) Remove the “USB 5V Selection” power supply” jumper to avoid the header so that you can interaction set it to the correct between the USB 5V of supply voltage. Raspberry Pi and the 5V of the MCU. Diagram courtesy of @GadgetAngel www.copymaster3d.com sales@copymaster3d.com...
  • Page 54 “DIAG” header are removed. 3) Ensure the Power Selection header is empty. 4) Set the Jumpers for the “Fan Voltage Selection” header so they match your fan's voltage. Shown here are the settings for 24VDC. Diagram courtesy of @GadgetAngel www.copymaster3d.com sales@copymaster3d.com...
  • Page 55 STEPPER DRIVERS WWW.VORONDESIGN.COM Diagram courtesy of @GadgetAngel www.copymaster3d.com sales@copymaster3d.com...
  • Page 56 OCTOPUS PINOUT REFERENCE Coloured PIN diagram can be found on GadgetAngel's GitHub repository for the Octopus V1.1 This original PIN diagram can be found on Bigtreetech’s GitHub repository for Octopus V1.1 (preview friendly version) Diagram courtesy of @GadgetAngel www.copymaster3d.com sales@copymaster3d.com...
  • Page 57 WWW.VORONDESIGN.COM A year later this figure grew to 350 Voron2 printers. www.copymaster3d.com sales@copymaster3d.com...
  • Page 58 WIRING WWW.VORONDESIGN.COM www.copymaster3d.com sales@copymaster3d.com...
  • Page 59 INPUT VOLTAGE SWITCH Check the input voltage switch of the power supply. It is located in the highlighted area. Make sure the selection matches your local mains voltage. Refer to the Mean Well LRS-200 datasheet for possible settings (voron.link/e0szdyh). www.copymaster3d.com sales@copymaster3d.com...
  • Page 60 Failure to observe those could result in bodily harm. ISOLATED CONNECTORS ONLY Make sure that all mains connectors are properly isolated and meet the applicable safety standards. www.copymaster3d.com sales@copymaster3d.com...

  • Page 61: Mains Wiring

    The bed heater is powered by AC voltage and receives its PE in a later step. Observe your local regulations in regards to the Protective Earth connections for the frame/other components. Switch LRS-200-24 PSU +V -V PE N AC LOAD RS-25-5 PSU www.copymaster3d.com sales@copymaster3d.com...
  • Page 62 BED CABLE HOOKUP WWW.VORONDESIGN.COM Z END-STOP 2x 0.25mm²(AWG24) or larger PROTECTIVE EARTH (PE) 1mm²(AWG18) or larger BED HEATER 2x 1mm²(AWG18) or larger BED THERMISTOR 2x 0.25mm²(AWG24) or larger www.copymaster3d.com sales@copymaster3d.com...
  • Page 63 MAINS WIRING WWW.VORONDESIGN.COM Switch Filtered Mains Inlet LRS-200-24 PSU +V -V PE N L AC LOAD INPUT RS-25-5 PSU AC BED CONTROL To Controller 2x 0.25mm²(AWG24) or larger www.copymaster3d.com sales@copymaster3d.com...
  • Page 64 ALTERNATE MAINS WIRING - WAGO CLAMPS WWW.VORONDESIGN.COM OPTION: WAGO CLAMPS FOR MAINS WAGO wire clamps allow for a clean and easy wiring of the mains side. You may want to label your clamps as shown below. www.copymaster3d.com sales@copymaster3d.com...
  • Page 65 ALTERNATE MAINS WIRING - WAGO CLAMPS WWW.VORONDESIGN.COM www.copymaster3d.com sales@copymaster3d.com...
  • Page 66 ALTERNATE MAINS WIRING - WAGO CLAMPS WWW.VORONDESIGN.COM AC LOAD www.copymaster3d.com sales@copymaster3d.com...
  • Page 67 ALTERNATE MAINS WIRING - WAGO CLAMPS WWW.VORONDESIGN.COM AC LOAD www.copymaster3d.com sales@copymaster3d.com...

  • Page 68: Terminal Cover

    +V -V PE N L RS-25-5 PSU CABLE CROSS SECTION Cables to the controller board should be 1mm² (AWG18) or larger. 5V Raspberry Pi 24V Controller Board 0.5mm² (AWG20) is sufficient for the connection to the Raspberry Pi. www.copymaster3d.com sales@copymaster3d.com...
  • Page 69 While we suggest that you power the Raspberry Pi via the GPIO pins you may also power it using the “Power-In” USB port. Cut a suitable USB cable and wire the + and ground lines to the 5V DC/DC converter instead. www.copymaster3d.com sales@copymaster3d.com...

  • Page 70: Controller Board

    PWR IN and MOT PWR IN are connected to 24V. FAN0 FAN1 FAN2 FAN3 FAN4 FAN5 FAN7 FAN6 BED THERMISTOR Z END-STOP 2x 0.25mm²(AWG24) or larger 2x 0.25mm²(AWG24) or larger AC BED CONTROL 2x 0.25mm²(AWG24) or larger To Build Plate To SSR www.copymaster3d.com sales@copymaster3d.com...

  • Page 71: Motor Connections

    Please consult the datasheet of your stepper motors for the correct order. If your motors came with plugs it’s usually safe to assume that this order is correct. FAN0 FAN1 FAN2 FAN3 FAN4 FAN5 FAN6 FAN7 www.copymaster3d.com sales@copymaster3d.com...
  • Page 72 Either approach does work. If you sourced a pre-built wire harness completing the harness outside of the printer is recommended. www.copymaster3d.com sales@copymaster3d.com...
  • Page 73 CABLE CHAINS - OVERVIEW WWW.VORONDESIGN.COM Toolhead Endstop Pod Toolhead A Motor Endstop Pod B Motor To Electronics Compartment A/B Motors www.copymaster3d.com sales@copymaster3d.com...
  • Page 74 The wires attached to the probe, fans, heater, etc. are usually not rated for use in drag chains. Add crimp connectors at the toolhead and run suitable wire down the drag chains. Refer to the sourcing guide for options. www.copymaster3d.com sales@copymaster3d.com...
  • Page 75 ALTERNATE HOTEND WIRING - TOOLHEAD PCB WWW.VORONDESIGN.COM HOTEND THERMISTOR PART COOLING FAN OPTION: TOOLHEAD PCB The layout of the toolhead pcb changed over HOTEND COOLING FAN the versions. For a full breakdown visit the link below. HOTEND HEATER PROBE https://voron.link/zopduze EXTRUDER MOTOR www.copymaster3d.com sales@copymaster3d.com...
  • Page 76 ALTERNATE HOTEND WIRING - TOOLHEAD PCB WWW.VORONDESIGN.COM www.copymaster3d.com sales@copymaster3d.com...
  • Page 77 X CABLE CHAIN WWW.VORONDESIGN.COM M3 T-Nut Cable Chain M3x6 FHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 78 Secure the wire bundle to the strain relief using small zip ties. X END-STOP 2x 0.25mm²(AWG24) or larger OPTION: ENDSTOP BOARD/HALL EFFECT BOARD Those boards utilize a 4 pin connector instead. Please refer to https:// https://voron.link/d6qb7o6 voron.link/djhyygu for details. www.copymaster3d.com sales@copymaster3d.com...
  • Page 79 Y CABLE CHAIN WWW.VORONDESIGN.COM M3 T-Nut M3x6 FHCS Cable Chain www.copymaster3d.com sales@copymaster3d.com...
  • Page 80 Z CABLE CHAIN WWW.VORONDESIGN.COM SECURING MOTOR CABLES Secure the wire bundles along the small extrusion that sits between the drives with small zip ties. A Motor B Motor www.copymaster3d.com sales@copymaster3d.com...
  • Page 81 Z CABLE CHAIN WWW.VORONDESIGN.COM M5x10 BHCS Heat Set Insert M5 T-Nut www.copymaster3d.com sales@copymaster3d.com...
  • Page 82 Z CABLE CHAIN WWW.VORONDESIGN.COM Cable Chain M3x10 FHCS M3x10 FHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 83 Z CABLE CHAIN WWW.VORONDESIGN.COM M5 T-Nut M5x10 BHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 84 Z CABLE CHAIN WWW.VORONDESIGN.COM M3x12 SHCS WIRE PATH Guide the wire bundle behind the Z belt and over the A drive as shown above. Secure it with zip ties on the strain relief of the cable chains. www.copymaster3d.com sales@copymaster3d.com...

  • Page 85: Controller Wiring

    A MOTOR B MOTOR A Motor 4x 0.25mm²(AWG24) or larger 4x 0.25mm²(AWG24) or larger EXP1 EXP2 FAN0 FAN1 FAN2 FAN3 FAN4 FAN5 FAN7 FAN6 X END-STOP Y END-STOP 2x 0.25mm²(AWG24) or larger 2x 0.25mm²(AWG24) or larger To End-Stop Pod www.copymaster3d.com sales@copymaster3d.com...
  • Page 86 CONTROLLER WIRING WWW.VORONDESIGN.COM EXTRUDER MOTOR 4x 0.25mm²(AWG24) or larger EXP1 EXP2 FAN0 FAN1 FAN2 FAN3 FAN4 FAN5 FAN7 FAN6 HOTEND HEATER HOTEND THERMISTOR 2x 0.5mm²(AWG20) or larger 2x 0.25mm²(AWG24) or larger To Hotend www.copymaster3d.com sales@copymaster3d.com...

  • Page 87: Probe Wiring

    BAT85 diode as protection. The black ring on the diode “points” toward the toolhead. For technical details please refer to https://voron.link/n9i7lss. INDUCTIVE PROBE 3x 0.25mm²(AWG24) or larger To Hotend www.copymaster3d.com sales@copymaster3d.com...
  • Page 88 The fans recommended in the sourcing guide are 24V fans. Please check your hotend cooling (40x40x10 axial), part cooling (40x40x20 blower) and exhaust/electronics (60x60x20 axial) fans for their voltage Bigtreetech Octopus V1.1 manual rating and jumper the voltage selection accordingly. Refer to the for possible settings. www.copymaster3d.com sales@copymaster3d.com...
  • Page 89 FAN3 FAN4 FAN5 FAN7 FAN6 WHAT ABOUT THE OTHER FANS? We’ll add them once we get them installed. Enclosure and skirts are PART COOLING FAN HOTEND COOLING FAN 2x 0.25mm²(AWG24) or larger 2x 0.25mm²(AWG24) or larger “optional” parts. To Hotend www.copymaster3d.com sales@copymaster3d.com...
  • Page 90 SKIRTS WWW.VORONDESIGN.COM www.copymaster3d.com sales@copymaster3d.com...
  • Page 91 FRONT COVER The front cover is held in place by the heat set inserts. Hold the front face firmly in place while inserting the heat set inserts. BUILT-IN SUPPORT Remove the highlighted section. It’s a built-in support for printability. www.copymaster3d.com sales@copymaster3d.com...
  • Page 92 PREPARATION WWW.VORONDESIGN.COM Heat Set Insert www.copymaster3d.com sales@copymaster3d.com...
  • Page 93 PREPARATION WWW.VORONDESIGN.COM Heat Set Insert 60x20 Fan www.copymaster3d.com sales@copymaster3d.com...
  • Page 94 WWW.VORONDESIGN.COM M3x12 SHCS Mini 12864 Screen www.copymaster3d.com sales@copymaster3d.com...
  • Page 95 WWW.VORONDESIGN.COM OPTION: LIGHT BLOCKER Some LCDs come with a smaller encoder knob. This extra piece prevents excess light bleed. Threads onto the encoder before the knob is pressed on. www.copymaster3d.com sales@copymaster3d.com...
  • Page 96 WWW.VORONDESIGN.COM M3x40 SHCS Filament www.copymaster3d.com sales@copymaster3d.com...
  • Page 97 M3x8 SHCS OPTION: KEYSTONE INSERTS The picture is showing blanks for the keystone slots. Alternatively you can add modules for USB or ethernet and expose ports of the Raspberry PI on the back of the M3x8 SHCS printer. www.copymaster3d.com sales@copymaster3d.com...
  • Page 98 SKIRTS WWW.VORONDESIGN.COM M3 T-Nut M3 T-Nut www.copymaster3d.com sales@copymaster3d.com...
  • Page 99 SKIRTS WWW.VORONDESIGN.COM M3x8 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 100 SKIRTS WWW.VORONDESIGN.COM M3x12 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 101 LCD HOOKUP WWW.VORONDESIGN.COM WHICH IS WHICH? The socket with 1 dot below it is EXP1 and the socket with with 2 is EXP2. 2x Flat Ribbon Cable EXP1 EXP2 www.copymaster3d.com sales@copymaster3d.com...
  • Page 102 SKIRTS WWW.VORONDESIGN.COM M3x8 SHCS M3 T-Nut www.copymaster3d.com sales@copymaster3d.com...
  • Page 103 SKIRTS WWW.VORONDESIGN.COM M3x8 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 104 SKIRTS WWW.VORONDESIGN.COM M3x8 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 105 SKIRTS WWW.VORONDESIGN.COM M3x8 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 106 SKIRTS WWW.VORONDESIGN.COM M3 T-Nut M5 T-Nut M3 T-Nut www.copymaster3d.com sales@copymaster3d.com...
  • Page 107 SKIRTS WWW.VORONDESIGN.COM M3x8 SHCS M5x10 BHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 108 SKIRTS WWW.VORONDESIGN.COM Controller Board ELECTRONICS COOLING FAN 2x 0.25mm²(AWG24) or larger M3x8 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 109 SKIRTS WWW.VORONDESIGN.COM M3 T-Nut M5 T-Nut M3 T-Nut www.copymaster3d.com sales@copymaster3d.com...
  • Page 110 SKIRTS WWW.VORONDESIGN.COM M3x8 SHCS M5x10 BHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 111 SKIRTS WWW.VORONDESIGN.COM EXP1 EXP2 FAN0 FAN1 FAN2 FAN3 FAN4 FAN5 FAN7 FAN6 CONTROLLER FANS (60X60X20 AXIAL) [FAN2] 2x 0.25mm²(AWG24) or larger Bottom Electronics Case www.copymaster3d.com sales@copymaster3d.com...

  • Page 112: Bottom Panel

    BOTTOM PANEL WWW.VORONDESIGN.COM APPLY VHB TAPE VHB Tape is a double sided adhesive tape. www.copymaster3d.com sales@copymaster3d.com...
  • Page 113 BOTTOM PANEL WWW.VORONDESIGN.COM M3x8 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 114 Z BELT COVERS WWW.VORONDESIGN.COM M3 Hammerhead Nut M3x6 BHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 115 Z BELT COVERS WWW.VORONDESIGN.COM PINCH BELT TURN TO FASTEN Pinch the Z belt loop flat The hammerhead nut will rotate and and slide the cover in place. lock into place when you fasten the screw. At least that’s the theory. www.copymaster3d.com sales@copymaster3d.com...
  • Page 116 Z BELT COVERS WWW.VORONDESIGN.COM REPEAT FOR REMAINING COVERS Repeat the assembly steps and install the remaining 3 covers. www.copymaster3d.com sales@copymaster3d.com...
  • Page 117 WWW.VORONDESIGN.COM Voron2.4 was released on May 13 2020. Between the releases of 2.4 and 2.4R2 over 2500 Voron2 printers have been build and serialized. www.copymaster3d.com sales@copymaster3d.com...
  • Page 118 PANELS WWW.VORONDESIGN.COM www.copymaster3d.com sales@copymaster3d.com...

  • Page 119: Back Panel

    Best done once the assembly is finished. M3x8 SHCS Foam Tape 1mm M3 Hammerhead Nut APPLY FOAM TAPE Use foam tape on the contact areas between the panels and the frame to mitigate noise from vibrations. www.copymaster3d.com sales@copymaster3d.com...
  • Page 120 BACK PANEL WWW.VORONDESIGN.COM www.copymaster3d.com sales@copymaster3d.com...

  • Page 121: Side Panels

    Use foam tape on the contact areas between the panels and the frame to mitigate noise from vibrations. The 3mm foam tape is used on the M3 Hammerhead Nut side panels to prevent the gantry from rubbing on the panels. www.copymaster3d.com sales@copymaster3d.com...
  • Page 122 SIDE PANELS WWW.VORONDESIGN.COM www.copymaster3d.com sales@copymaster3d.com...

  • Page 123: Top Panel

    TOP PANEL WWW.VORONDESIGN.COM Foam Tape 1mm APPLY FOAM TAPE Use foam tape on the contact areas between the panels and the frame to mitigate noise from vibrations. M3x8 SHCS M3 Hammerhead Nut www.copymaster3d.com sales@copymaster3d.com...
  • Page 124 TOP PANEL WWW.VORONDESIGN.COM www.copymaster3d.com sales@copymaster3d.com...
  • Page 125 WWW.VORONDESIGN.COM M3 Hammerhead Nut Magnets GLUE INTO PLACE Use a fast acting glue like super-glue. M3x8 SHCS Magnets MIND THE MAGNET POLARITY Ensure that the magnets are facing in the right direction prior to gluing them into place. www.copymaster3d.com sales@copymaster3d.com...
  • Page 126 DOORS WWW.VORONDESIGN.COM www.copymaster3d.com sales@copymaster3d.com...
  • Page 127 DOORS WWW.VORONDESIGN.COM M3 Hammerhead Nut M3x8 SHCS APPLY VHB TAPE VHB Tape is a double sided adhesive tape. www.copymaster3d.com sales@copymaster3d.com...
  • Page 128 DOORS WWW.VORONDESIGN.COM APPLY VHB TAPE VHB Tape is a double sided adhesive tape. www.copymaster3d.com sales@copymaster3d.com...
  • Page 129 DOORS WWW.VORONDESIGN.COM www.copymaster3d.com sales@copymaster3d.com...
  • Page 130 EXHAUST WWW.VORONDESIGN.COM Heat Set Insert www.copymaster3d.com sales@copymaster3d.com...
  • Page 131 EXHAUST WWW.VORONDESIGN.COM BSPP ADAPTER Some adapters have a small lip that prevents the PTFE tube from passing through. Inspect the adapter and if necessary use a drill to carefully remove the lip. www.copymaster3d.com sales@copymaster3d.com...
  • Page 132 EXHAUST WWW.VORONDESIGN.COM M3x8 SHCS M3x30 SHCS www.copymaster3d.com sales@copymaster3d.com...
  • Page 133 EXHAUST WWW.VORONDESIGN.COM APPLY VHB TAPE Filter Material VHB Tape is a double sided adhesive tape. www.copymaster3d.com sales@copymaster3d.com...
  • Page 134 EXHAUST WWW.VORONDESIGN.COM M3x12 SHCS M5 T-Nut www.copymaster3d.com sales@copymaster3d.com...
  • Page 135 EXHAUST WWW.VORONDESIGN.COM M5x10 BHCS www.copymaster3d.com sales@copymaster3d.com...

  • Page 136: Tighten Bolts

    EXHAUST WWW.VORONDESIGN.COM TIGHTEN BOLTS REMOVE TAPE BACKING Attach the exhaust assembly to the back panel and secure it with the bolts on the other side of the exhaust gril. www.copymaster3d.com sales@copymaster3d.com...

  • Page 137: Spool Holder

    SPOOL HOLDER WWW.VORONDESIGN.COM M3x8 SHCS M3 Hammerhead Nut www.copymaster3d.com sales@copymaster3d.com...
  • Page 138 SPOOL HOLDER WWW.VORONDESIGN.COM PTFE Tube M5 T-Nut M5x16 BHCS www.copymaster3d.com sales@copymaster3d.com...

  • Page 139: Next Steps

    The software setup and other initial setup steps with your new printer can also be found on our documentation page. We recommend starting here. https://docs.vorondesign.com/ DOCS https://github.com/VoronDesign/Voron-2 www.copymaster3d.com sales@copymaster3d.com...
  • Page 140 If you need assistance with your build, we’re here to help. Head on over to our Discord group and post your questions. This is our primary medium to help VORON Users and we have a great community that can help you out if you get stuck. Alternativly, you can use our subreddit.
  • Page 141 WWW.VORONDESIGN.COM Enjoy your printer. www.copymaster3d.com sales@copymaster3d.com...
  • Page 142 WWW.VORONDESIGN.COM VORON Website Github Docs Discord vorondesign www.vorondesign.com github.com/ docs.vorondesign.com discord.gg/voron www.copymaster3d.com sales@copymaster3d.com...
  • Page 143 sales@copymaster3d.com...

This manual is also suitable for:

Voron2.1Voron2 v2.4

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