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Summary of Contents for Getinge ProSeal Classic
- Page 1 GETINGE ProSeal Classic/Plus/ Premium SERVICE MANUAL P/N: V1.9 V1.9...
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Page 2: Table Of Contents
SERVICE MANUAL ProSeal Classic/Plus/Premium History Name Version Date Comment Coen van de Laar 26-02-2014 Manual adjusted after first review by Coen van de Laar 26-02-2014 Manual adjusted after second review by GvR Contents General notes ...................... 4 Prerequisites ....................5 Danger of injury .................... - Page 3 SERVICE MANUAL ProSeal Classic/Plus/Premium 5.3.2 Pressure ....................29 5.3.3 Speed ..................... 30 5.3.4 Temperature ................... 31 Spare parts ......................31...
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Page 4: General Notes
The installation or use of spare parts or accessories which have not been approved, will lead to the exclusion of any liability of GETINGE for damage resulting from this. Technicians preferably should be trained by Getinge Academy. -
Page 5: Prerequisites
SERVICE MANUAL ProSeal Classic/Plus/Premium Prerequisites Getinge has ESD protection integrated into the production and testing of electronic equipment, and also requires ESD protection to be used after delivery for the warranty to apply. It is important to reduce the likelihood of ESD to avoid damage to sensitive electronic components. -
Page 6: Risk Of Burning
SERVICE MANUAL ProSeal Classic/Plus/Premium Touching these areas can cause lethal injury! Pic 1 1.2.2 Risk of burning During operation, the heat elements can reach temperatures to 200°C. Touching these parts or parts around them can result in severe burning. -
Page 7: Opening The Unit
SERVICE MANUAL ProSeal Classic/Plus/Premium Opening the unit Open the housing; remove the side covers (Pic 2) Pic 2 Remove the screws on both sides of the top cover(Pic 3) Pic 3 Lift the top cover somewhat on the front and pull it forward so you can remove... -
Page 8: Removing The Base Frame From The Housing
SERVICE MANUAL ProSeal Classic/Plus/Premium Removing the base frame from the housing Disconnect the wiring from the base frame and the control board (Pic 6). Use special care with the flat cable coming of the display. This cable is easily damaged. -
Page 9: Replacing The Ptfe Material
SERVICE MANUAL ProSeal Classic/Plus/Premium Replacing the PTFE material The belt guides and the heating rails are lined with a non-stick strip (PTFE tape). It is non-stick so your pouches will not stick on the heating rails. It is also on the belt guides which expands the life of the transportation belts. -
Page 10: The Heating Elements
SERVICE MANUAL ProSeal Classic/Plus/Premium Remove the press plate and the guide plate of the upper belt guide assembly (Pic 10) Pic 10 Remove the worn PTFE strips on the guide plate and press plates. Clean off the bonding agent residues with a solvent and degrease the bonding surface with a non-aggressive degreasing agent. - Page 11 SERVICE MANUAL ProSeal Classic/Plus/Premium Unscrew the two screws on top of the heating elements to release the upper heating element with isolation from the frame (Pic 12). Pic 12 When the upper element is removed it is easy to remove the lower element and insulation (Pic 13).
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Page 12: Transport Belts
SERVICE MANUAL ProSeal Classic/Plus/Premium strip around the heating cables. Do not touch the cleaned bonding surface and press the strip thoroughly over the complete area. Cut a notch into the PTFE strip (1) (Pic 15). Pic 15 See paragraph 4.3.1 for the mounting instruction of the heating elements to the base frame. -
Page 13: Printer (Only Proseal Premium)
SERVICE MANUAL ProSeal Classic/Plus/Premium Tension the belt by hand and fasten the belt pulley. (Pic 18)Make sure that the belt is not sag down. Pic 18 Printer (only ProSeal Premium) We recommend to exchange the printer ribbon each time during maintenance. -
Page 14: Upper Pressing Wheel
SERVICE MANUAL ProSeal Classic/Plus/Premium Turn the printer module upside down and clean the area around the printer needles(Pic 22). Pic 22 Switch the unit on. Produce some seal samples with printing. Check if the text on the seal samples is printed well. -
Page 15: Lower Pressing Wheel
SERVICE MANUAL ProSeal Classic/Plus/Premium The upper pressure wheel can be removed and exchanged. See paragraph 4.3.4 for the mounting instruction of the upper pressure roller. Lower pressing wheel For the lower pressing wheel one should follow the same procedure as for the upper pressing wheel. - Page 16 SERVICE MANUAL ProSeal Classic/Plus/Premium Pouch not entered deep enough into the sealer. The pouch doesn’t run over the printer head PCB on the inlet of the pouch mounted incorrectly Not able to print due Could not print due ...
- Page 17 SERVICE MANUAL ProSeal Classic/Plus/Premium Pouch too heavy or thick Alarm limit speed too low Belt too loose or too tight PCB on the inlet of the pouch mounted Speed above set 8 Speed too high incorrectly point + alarm limit ...
- Page 18 SERVICE MANUAL ProSeal Classic/Plus/Premium Cable heating element (power) disconnected / broken One of the 2 heating elements defect (check Large temperature resistance, should be almost equal) Temperature difference between difference error lower and upper Cable temperature sensor disconnected /...
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Page 19: Print Head (Proseal Premium)
SERVICE MANUAL ProSeal Classic/Plus/Premium General software Firmware update 29 Software error error Control PCB defect General hardware Firmware update 30 Hardware error error Control PCB defect Print head (ProSeal Premium) Attention! A defective print head can destroy the electronic system in the sealer. -
Page 20: Repair
SERVICE MANUAL ProSeal Classic/Plus/Premium Repair Repair printer (ProSeal Premium) The print head needs to be handled very carefully. For correct printing, the print head needs to be replaced by following the next steps. Attention! To avoid damage caused by electrostatic charging. -
Page 21: Control Board
SERVICE MANUAL ProSeal Classic/Plus/Premium Put the blue lever (1) back on its lowest position (Pic 27). Pic 27 Check whether the flat cable or the control board is defective. Before removing the flat cable, the upper part of the connecter must be lifted (Pic 28). -
Page 22: Assembling
SERVICE MANUAL ProSeal Classic/Plus/Premium Pic 29 Check all functions. After replacing the control board, the speed, temperature and pressure should be revalidated. For the ProSeal Classic the speed and temperature should be validated. For instructions how to validate see section 5. Assembling ... - Page 23 SERVICE MANUAL ProSeal Classic/Plus/Premium Pic 31 Align the upper heating element in line with the lower heating element, and press the spring between the upper heating element and the clamp.(Pic 32) Pic 32 Fasten the right side, of the upper heating element, until the heating elements...
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Page 24: Transport Belts
SERVICE MANUAL ProSeal Classic/Plus/Premium Connect the wiring of the upper and lower element. Do not forget to connect the ground cable. Make sure that the correct cable is connected to the corresponding control board slot. 4.3.2 Transport belts Place the belt around the toothed wheel. (Pic 35), make sure that the arrows on the belt are pointing in the movement direction of the belt. -
Page 25: Belt Guides
SERVICE MANUAL ProSeal Classic/Plus/Premium Fix the smooth wheel with the original clamp and the circlip pliers. Make sure the clamp is properly fixated. (Pic 38) Clamp wrong Clamp good Pic 38 4.3.3 Belt guides Mount the upper belt guide to the base frame, slide the guide over the inside of the belt and press it down until the belt can move over the belt guide. -
Page 26: Upper Pressure Roller
SERVICE MANUAL ProSeal Classic/Plus/Premium 4.3.4 Upper pressure roller First mount the suspension and the pressure roller on the base frame (Pic 40). Pic 40 Place the spring between the suspension and the load cell and fasten it with the M4 screw (Pic 41). -
Page 27: Validation
SERVICE MANUAL ProSeal Classic/Plus/Premium After assembling the sealer, calibrate the replaced parts if possible. It is advised to validate the pressure, speed and temperature to ensure the ProSealer is still within specs. Validation During preventive maintenance, the ProSeal needs to be validated to ensure the sealer is still within specifications. -
Page 28: Classic
Turn knob to enter passcode. To select press button. (all 4 digits need to be confirmed) 5.2.2 Pressure It is not possible to validate the pressure of the ProSeal Classic. 5.2.3 Speed Turn knob right. Turn knob right. Press button. -
Page 29: Logging In
SERVICE MANUAL ProSeal Classic/Plus/Premium 5.3.1 Logging in A service technician can use the service functions of the unit after logging in the “service login”. The service password is 8729. Without this password, the configuration settings can be viewed but cannot be changed. -
Page 30: Speed
SERVICE MANUAL ProSeal Classic/Plus/Premium Pic 46 For validation of the pressure you need the ProSeal pressure tool. Mount the tool on the pressure load cell (Pic 47). Pic 47 Adjust screw (1) so that the value of the measured pressure on the display of the unit is “0”. -
Page 31: Temperature
SERVICE MANUAL ProSeal Classic/Plus/Premium Press the + button to turn on the motor forward. On the right in the display you can read the speed of the running motor; the value should be the same (± 10 mm/sec). For validation adjust the speed to 120 mm/s (min. speed); check with a tachometer if the speed of the belt is equal, check also at 170 mm/s (max. - Page 32 SERVICE MANUAL ProSeal Classic/Plus/Premium The following spare parts are delivered as pre-assembled assemblies: Part number Description Classic Plus Premium 66007025 PM kit 66007026 PM kit...
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