GEALAN -CAIRE smart Assembly Manual

GEALAN -CAIRE smart Assembly Manual

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Ventilation system
GEALAN-CAIRE smart
Assembly manual
English translation of the German original manual
Last updated: 02/2021

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Table of Contents
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Summary of Contents for GEALAN GEALAN-CAIRE smart

  • Page 1 Ventilation system GEALAN-CAIRE smart Assembly manual English translation of the German original manual Last updated: 02/2021...
  • Page 2: Table Of Contents

    Table of contents Notes on the manual and the manufacturer ............4 Keeping the manual available ..................4 Design features in the text ....................4 Design features in figures ....................5 Manufacturer’s address ....................5 Copyright ........................6 Safety ........................7 Intended use ........................
  • Page 3 Positioning the sticker over the button ................. 31 Connecting the external button ..................31 Cable assignment for the flush-mounted button ..........31 Enabling the external button ..................31 Commissioning the ventilation system ..............32 Elimination of faults ....................34 Dismantling the ventilation system ............... 35 Disposing of the ventilation system ..............
  • Page 4: Notes On The Manual And The Manufacturer

    Notes on the manual and the manufacturer Notes on the manual and the manufacturer This manual will help you to safely assemble the ‘GEALAN-CAIRE smart’ ventilation system in the ventilation profile on the window. The ‘GEALAN- CAIRE smart’ ventilation system is referred to as the ‘ventilation system’ for short below.
  • Page 5: Design Features In Figures

    When elements of a figure are referred to in a key or in the text, they are given a number (1). Numbering starts with the number 1 for each figure. Important details are magnified with magnifying glass views. Manufacturer’s address GEALAN Fenster-Systeme GmbH Hofer Strasse 80 95145 Oberkotzau, Germany Tel.: +49 (0)92 86 77-0 Fax: +49 (0)92 86 77-22-22 Email: info@gealan.de...
  • Page 6: Copyright

    This manual contains information that is subject to copyright. This manual may not be copied, printed, filmed, processed, reproduced or distributed in any form, either in whole or in part, without the prior written permission of GEALAN Fenster-Systeme GmbH. 2020 GEALAN Fenster-Systeme GmbH ©...
  • Page 7: Safety

    Safety Safety Intended use The ventilation system is used to aerate and ventilate frost-free rooms. It can be used in private or semi-public areas. Intended use includes reading and understanding this manual, as well as observing and following all the information contained in this manual, especially the safety instructions.
  • Page 8: Basic Safety Instructions

    Safety Basic safety instructions Preventing severe and deadly injuries  Use the ventilation system only in areas where there is no corrosive or explosive atmosphere (dust, vapour or gas).  Have all work on the connection to the mains exclusively carried out by a qualified electrician.
  • Page 9: Design Features Of Warning Notices

    Safety Design features of warning notices DANGER Notes with the word DANGER warn of a dangerous situation that will lead to death or serious injury. WARNING Notes with the word WARNING warn of a dangerous situation that may potentially lead to death or serious injury.
  • Page 10: Description

    Description Description Scope of delivery Name Screws for assembling the fan unit (Ø 4 × 25 mm) Power supply unit Fan unit...
  • Page 11 Description The scope of delivery also includes the following: • Assembly and operating manual • Button for control sticker • Template for the sticker • Set of screws for the power supply unit • Set of screws for fans • Two filters •...
  • Page 12: Ventilation Profile

    Description Ventilation profile Name Installation opening and mounting hole for the power supply unit Installation opening for the fan unit Openings for supply air and exhaust air...
  • Page 13: Fan Unit - Inside And Outside

    Description Fan unit – inside and outside Name Mains cable (24 V) Openings for supply air and exhaust air with ventilation flaps (outside) Tabs Filter flaps Button for operating the ventilation system Control unit with LEDs Cover of the openings for supply air and exhaust air (inside): When closed: The fan unit’s fans switch off When opened: The fan unit’s fans switch on...
  • Page 14: Operating Modes And Led Indicators

    Description Operating modes and LED indicators Operating LED 1 LED 2 LED 3 LED 4 LED 5 LED 6 mode or status Initialisation Purple Purple Purple Purple Purple Purple phase – Standby Yellow – – – – mode Power levels in manual mode: Level 1...
  • Page 15: Power Supply Unit And Psu Holder

    Description Power supply unit and PSU holder Name Insertion side Stop Locating hole Mains cable (24 V) Screws (2 × Ø 3.5 × 16 mm) Mains cable (230 V)
  • Page 16: Accessories

    Description Accessories Required accessories • PSU holder (item no.: 5420 70) • 230 V connection cable (item no.: 5426 99) • Sealing set (item no.: 5694 99) Optional accessories • Connection cable for external button (item no.: 5447 99) • Insect screen (item no.: 5444) •...
  • Page 17: Task And Function

    Description Task and function The ventilation system is used to aerate and ventilate frost-free rooms. It can be used in private areas (living rooms, bedrooms, kitchens, showers, bathrooms, storage rooms) or semi-public areas (offices, hotel rooms, daycare centres, nursing homes). Used, warm room air is extracted as exhaust air and discharged to the outside as outgoing air.
  • Page 18: Technical Data

    Description Technical data Fan unit Dimensions (L × W × H) 126 × 86 × 34 mm Weight 2.4 kg Number of fans Output 34 W Power supply 24 V Volume flow 4 – 40 m3/h Power supply unit Dimensions (L × W × H) 163 ×...
  • Page 19: Transporting And Storing The Ventilation System

    Transporting and storing the ventilation system Transporting and storing the ventilation system  Transport the ventilation system on a pallet in such a way that it is dry and protected from frost. Ensure that the pallets are not stacked on top of one another.
  • Page 20: Unpacking The Ventilation System And Checking The Scope Of Delivery

    Unpacking the ventilation system and checking the scope of delivery Unpacking the ventilation system and checking the scope of delivery  Remove the ventilation system from the packaging.  Keep the original packaging so you can potentially return the ventilation system to Customer Service.
  • Page 21: Assembling The Ventilation System

    • Empty pipes between the ventilation profile and the transfer points are available • The ventilation profile with prepared installation openings on the inside and cover strip (according to GEALAN production specifications) is assembled on the window • Connection points for fastening in the ventilation profile are marked according to GEALAN specifications •...
  • Page 22 Assembling the ventilation system Proceed as follows to install the ventilation system:  Align the power supply unit (3) so that it is centred in the PSU holder (2).  Connect the power supply unit (3) and the PSU holder (2) with the supplied 3.5 ×...
  • Page 23 Assembling the ventilation system  Stick the seals (1) around the openings for supply air and exhaust air as shown.
  • Page 24 Assembling the ventilation system  Pull the existing cover strip (1) from the ventilation profile (2). Put the cover strip (1) to one side.
  • Page 25 Assembling the ventilation system DANGER Serious or fatal injuries caused by electric shock are possible when working on the live power supply unit.  Have all work with 230 V alternating current exclusively carried out by a qualified electrician.  Ensure that the power supply unit is dead before carrying out any work on the components.
  • Page 26 Assembling the ventilation system  Connect the 24 V mains plug of the power supply unit to the plug of the fan unit (1).  Connect optional switching elements on the opposite side (not included).
  • Page 27 Assembling the ventilation system WARNING Damaged cables can cause electric shock.  Ensure that they are not bent.  Always pull the mains plug.  Insert the power supply unit (2) along with the PSU holder into the installation opening (1). ...
  • Page 28 Assembling the ventilation system  Insert the fan unit (3) into the installation opening (5) of the ventilation profile. The fan unit’s power connection must point upwards.  Ensure that the fan unit’s openings for the supply and exhaust air are located in the openings (4) of the ventilation profile.
  • Page 29: Inserting The Filters

    Assembling the ventilation system Inserting the filters Proceed as follows to install the filters included in the package:  Open the two filter flaps (1) in the direction of the arrow.  Insert the filters (2) as shown.  Close the filter flaps after inserting the two filters.
  • Page 30: Attaching Hook-And-Loop Fastener Tape

    Assembling the ventilation system Attaching hook-and-loop fastener tape After inserting the filters, attach double-sided hook-and-loop fastener tape (self-adhesive) over the fan unit button as shown. Proceed as follows to do this:  First remove the backing film from one side and stick the double-sided hook-and-loop fastener tape in the position shown.
  • Page 31: Positioning The Sticker Over The Button

    Connecting the external button The following accessories are required to connect the external button: • Connection cable for external button (available from GEALAN, item no.: 5447 99) • Floating flush-mounted pushbutton (not available from GEALAN).
  • Page 32: Commissioning The Ventilation System

    Commissioning the ventilation system Commissioning the ventilation system Operation is identical with both buttons. So reference is always made to both buttons when a button is mentioned below. The ventilation system switches to standby mode (manual mode) automatically (the first time it is commissioned) when the cover is open, as soon as it is connected to the power supply.
  • Page 33 Commissioning the ventilation system Proceed as follows to switch off the ventilation system:  Slide the cover to the closed position. The fan unit’s fans switch off. The middle four LEDs light up red. When the cover is opened again, the fan unit starts in the last active operating mode.
  • Page 34: Elimination Of Faults

    Elimination of faults Elimination of faults Problem Potential cause Remedy The first LED from the The fan unit is not  Correct the fan unit’s position left and the first LED correctly positioned in in the ventilation profile. from the right light up the ventilation profile.
  • Page 35: Dismantling The Ventilation System

    Dismantling the ventilation system Dismantling the ventilation system Proceed as follows to dismantle the ventilation system:  Disconnect the ventilation system from the mains.  Dismantle it in reverse order to assembly; see page 21 onwards regarding this matter.
  • Page 36: Disposing Of The Ventilation System

    Disposing of the ventilation system Disposing of the ventilation system At the end of its service life, the ventilation system must be disposed of in an environmentally friendly manner.  Dispose of the ventilation system through an approved specialist company or send it to your specialist dealer for disposal. The ventilation system is mainly made of PA66-103HSL (all injection- moulded parts).
  • Page 37: Warranty

    Warranty Warranty The warranty complies with the statutory provisions.

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