Iseki TM3215 Operator's Manual

Iseki TM3215 Operator's Manual

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I S E K I
T R A C T O R S
O p e r a t o r ' s
M a n u a l
MODELS:
TM3215
TM3245
TM3265
ENGLISH

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Summary of Contents for Iseki TM3215

  • Page 1 I S E K I T R A C T O R S O p e r a t o r ’ s M a n u a l MODELS: TM3215 TM3245 TM3265 ENGLISH...
  • Page 2: To Our Customer

    TO OUR CUSTOMER TO OUR CUSTOMER Thank you for purchasing an ISEKI tractor. This operator’s manual provides the information necessary for operating and maintaining your tractor safely and properly. The contents are mainly composed of the following 2 items: Safety instructions: Essential items which you should observe while operating the tractor.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS TO OUR CUSTOMER ............ 1 Power Take-Off (PTO) Switch (Hydrostatic Transmission) ........30 TABLE OF CONTENTS ..........3 MAIN CLUTCH PEDAL (MECHANICAL TRANSMISSION) ......31 SAFETY ................. 5 BRAKES ..............31 MACHINE PURPOSE ..........5 Brake Pedals ............
  • Page 5 TM3215, 3245, 3265 Mechanical Transmission ........51 Rear Wheel Spacing ..........85 Hydrostatic Transmission ........52 Steering Free-Play ..........85 3-POINT HITCH ............54 Front Axle End-Float..........86 CLUTCH HOUSING PLUG ........86 Hitch Controls ............54 Rear Linkage ............54 TORQUE CHART .............
  • Page 6: Safety

    SAFETY SAFETY MACHINE PURPOSE This machine is designed solely for use in customary agricultural and forestry use, for parks and grounds maintenance, as well as for winter service. Use in any other way is considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation, service, and repair as specified by the manufacturer, also constitute essential elements of the intended use.
  • Page 7: Making Your Tractor A Safe Vehicle

    TM3215, 3245, 3265 MAKING YOUR TRACTOR A SAFE VEHICLE How to Maintain Safety (1) Never attempt to do the following: • Modification of the structure of the tractor • Installation of other type of engine • Installation of tires of other than the original tire size.
  • Page 8: For Safe Operation

    SAFETY FOR SAFE OPERATION How to be a Safe Operator (1) Familiarize yourself fully with machine controls by studying the operator’s manual before using your machine. This operator’s manual should be regarded as part of the machine. Suppliers of both new and second- hand machines are advised to retain documentary evidence that this manual was provided with the machine.
  • Page 9: Before Operation

    TM3215, 3245, 3265 Before Operation (1) Set up an operation plan with sufficient time allowance. A tight plan may result in unexpected accidents when work has to be rushed. (2) Inspect and service the machine periodically in accordance with the instructions given in the operator’s manual to maintain the machine in the...
  • Page 10: Starting Engine And Operating Tractor

    SAFETY Starting Engine and Operating Tractor (1) Before starting the engine indoors, make sure that there is proper ventilation because exhaust fumes contain poisonous carbon monoxide, which cause lethal poisoning. (2) Before starting the machine, confirm that the t r a n s m i s s i o n g e a r h a s b e e n s h i f t e d t o t h e appropriate speed, that there is no one near the machine, and that the implement is securely installed on the machine.
  • Page 11 TM3215, 3245, 3265 (2) When traveling in a hill, drive the tractor carefully. • When climbing up a hill, shift the speed change lever to the most suitable speed. Start moving the tractor as slowly as possible. • While climbing up a hill, never shift speeds along the way.
  • Page 12: Loading Onto Or Unloading From A Truck

    (7) Use ramps with the same or better specifications mentioned below. When the machine is equipped with attachments, consult your ISEKI dealer for advice. Specifications of the Ramps • Length..more than 4 times the height of the platform of the truck •...
  • Page 13: During Operation

    (e.g. snapping of winch cable). Falling Objects Protective Structure (FOPS) and Operators Protection Structure (OPS) are not standard equipments. When using FOPS or OPS, consult your ISEKI dealer concerning the fixation points on tractor for the FOPS or OPS. FIG. 21...
  • Page 14: Inspection And Maintenance

    Be sure to consult your ISEKI dealer about the hydraulic and fuel injection system trouble. When checking for leaks, use a piece of cardboard or wood without fail.
  • Page 15: Storage

    Do not attempt to service a tire unless you have the proper equipment and experience to perform the job. Have the work carried out by your ISEKI dealer or a qualified repair service. When seating tire beads onto rims, never exceed the maximum inflation specifications specified on the tire.
  • Page 16: Maintenance Of The Electrical System

    SAFETY MAINTENANCE OF THE ELECTRICAL SYSTEM To Maintain Electric Wiring (1) When servicing the electric wiring, stop the engine without fail. Otherwise your hands or clothes may be caught in or sandwiched between rotating parts. (2) Before manipulating electric parts, be sure to disconnect the earth battery cable (-), or you may get an electric shock or be injured by sparks.
  • Page 17: To Handle Booster Cables

    TM3215, 3245, 3265 (4) When disconnecting the battery cables, disconnect the earth cable (-) first without fail. When connecting the battery cables, connect the positive cable (+) first. Disconnecting or connecting in wrong order may lead to a short circuit or sparks.
  • Page 18: Safety Decals

    SAFETY SAFETY DECALS (5) Ether label (Code No. 1674-904-002-1) (1) Fan warning label (Code No. 1705-902-006-0) WARNING: RISK OF EXPLOSION WARNING: RISK OF ENTANGLEMENT Ether or other starting fluid should never be used to Stay clear of the fan while it is running. start engines equipped with glow plugs.
  • Page 19 TM3215, 3245, 3265 (8) Radiator label Take care of handling the battery. (Code No. 1705-902-008-0) Improper handling may lead to explosion. Never short the poles. Charge the battery in a well ventilated place. (10) Starter warning label (Code No. 1705-902-007-0)
  • Page 20 SAFETY WARNING: RISK OF OVERTURNING (14) ROPS label Never operate the tractor on a slope of over 10 (Code No. 1674-904-005-0) - Rear ROPS type degrees, or it could overturn. (Code No. 1774-904-002-0) - Center ROPS type WARNING: RISK OF INJURY OR DAMAGE Never allow other persons to get on the tractor or the implement.
  • Page 21: Maintenance Of Safety Decals

    • If any of them are torn or lost, order new labels from your ISEKI dealer. Their codes are mentioned in “SAFETY DECALS AND THEIR LOCATION”. • A new label should be placed in the same place where the old one was located.
  • Page 22: Location Of Safety Decals

    SAFETY Location of Safety Decals (1)1705-902-006-0 (9)1705-904-002-1 (5)1674-904-002-1 (16)1728-903-003-0 (2)1636-901-022-0 (3)1674-904-008-0 (3)1674-904-008-0 (1)1705-902-005-0 (8)1705-902-008-0 (12)1705-904-001-0 (10)1705-902-007-0 (13)1728-903-002-0 (4)1739-904-001-0 (11)1774-902-001-0 (6)8654-901-002-0 (14)1774-904-002-0 (14)1674-904-005-0 (15)1674-904-007-1 (7)1674-904-004-0 (Center ROPS type) (Rear ROPS type) Location of all instruction decals provided as a reference. Replace any decals that are damaged, missing or are not readable.
  • Page 23: Introduction

    TM3215, 3245, 3265 INTRODUCTION The information in this publication describes the operation, maintenance and servicing of the TM3215, 3245, 3265 tractors. Every effort has been made to provide correct and concise information to you, the operator, as available at date of book publication. Your dealer is available for further information about items in this operator’s manual or details of your machine not be understood.
  • Page 24: Tractor Identification

    TRACTOR IDENTIFICATION TRACTOR IDENTIFICATION STATUTORY PLATE FIG. 27 FIG. 28 MODEL TYPE DESIGNATION TM3265F W R E4 Symbol Type Engine Symbol Center ROPS Horsepower For high-hitch TM3215F 14.3 kW TM3245F 16.1 kW Symbol Destination TM3265F 18.2 kW Europe Oceania Transmission Symbol Type Symbol ROPS...
  • Page 25: Model / Serial Number

    TM3215, 3245, 3265 MODEL / SERIAL NUMBER Each tractor is identified by means of tractor model and serial numbers. As a further identification, engine and chassis are provided with identification numbers. To ensure prompt, efficient service when ordering parts or requesting repairs from authorized dealer, record these numbers in spaces provided.
  • Page 26: Major Components

    MAJOR COMPONENTS MAJOR COMPONENTS FIG. 33 FIG. 33: Identification and terminology of major components, as given in this operator’s manual, are as follows: Front Wheels 10. Fender 19. Front Wheel-Drive Shaft Fuel Tank 11. Rear combination Light 20. Headlight Check Chain 12.
  • Page 27: Instruments & Controls

    TM3215, 3245, 3265 INSTRUMENTS & CONTROLS Generally layout and location of controls within operator’s area on tractor. Specific use of these controls is given later in this section and also in “Operation” section of this operator’s manual: FIG. 34: Mechanical Transmission...
  • Page 28: Instrument Panel And Switches

    INSTRUMENTS & CONTROLS INSTRUMENT PANEL AND SWITCHES FIG. 36: An arrangement of gauges, control switches and indicators located in instrument panel. Items are detailed in the description that follows: FIG. 36 Electrical Fuel Shut-Off Turning the main switch to off will stop the engine. This tractor is equipped with a solenoid valve, and in case “key”...
  • Page 29: Indicator Light Strip

    TM3215, 3245, 3265 Indicator Light Strip FIG. 38: Indicator light strip contains several warning lights to monitor certain functions. Currently used posi- tions (from left to right) are: (1) 4WD - Lights up when 4WD is engaged. Lights off when 2WD is engaged.
  • Page 30: Horn / Light Turn Switch

    INSTRUMENTS & CONTROLS CAUTION: DO NOT service hot engine. Al- low to completely cool before servicing or removing radiator cap † (11) Tachometer Scale on gauge - Indicates engine speed on crankshaft revolutions per minutes (min-1). Index is also provided to show rear PTO speed of 540 at approximately 2475 engine revolution speed.
  • Page 31: Power Take-Off (Pto) Switch

    TM3215, 3245, 3265 Hazard Light Switch, 4 FIG. 42 - Press switch to turn on hazard lights. Both flashing amber warning lights will operate at the same time. CAUTION: Hazard lights must be used any time tractor is driven on public roadway.
  • Page 32: Main Clutch Pedal (Mechanical Transmission)

    INSTRUMENTS & CONTROLS MAIN CLUTCH PEDAL (MECHANICAL TRANSMISSION) FIG. 45: Foot pedal, 1, disengages engine from trans- mission when fully depressed, to permit engine starting, selecting / changing gears and stopping tractor move- ment. PTO and Mid PTO selection (if equipped) also requires clutch disengagement.
  • Page 33: Engine Speed Controls

    TM3215, 3245, 3265 ENGINE SPEED CONTROLS CAUTION: Always select engine speed to ensure safe operation. Reduce speed prior to turning or reversing tractor. IMPORTANT: DO NOT “race” or excessively load cold engine. FIG. 48: Throttle lever, 1 - Controls engine speed and will remain in position selected by the operator.
  • Page 34: Transmission Shift Levers

    INSTRUMENTS & CONTROLS TRANSMISSION SHIFT LEVERS Mechanical transmission type: Forward 8 gear speed Reverse 8 gear speed Hydrostatic transmission type: Forward 3 gear speed Reverse 3 gear speed Gear Shift Levers (Mechanical Transmission) FIG. 50: 2 gear shift levers are used to select ground travel speed through different gear reductions within the drive train.
  • Page 35: Differential Lock Pedal

    TM3215, 3245, 3265 DIFFERENTIAL LOCK PEDAL FIG. 53: When the differential lock pedal, 1, is lowered, both sides of the rear axle are locked together to ensure traction to both rear wheels. This is especially important when operating in loose soil or slippery conditions. (Me-...
  • Page 36: Rear Pto Selector Lever

    INSTRUMENTS & CONTROLS IMPORTANT: Always disengage front drive axle when operating in conditions with minimal wheel slippage (DRY OR HARD SUR- FACES). IMPORTANT: If tire replacement is necessary, identical replacements must be installed to main- tain correct front / rear axle ratio. REAR PTO SELECTOR LEVER FIG.
  • Page 37: Position Control

    TM3215, 3245, 3265 Position Control Position control is used when attaching or detaching implements and other operations requiring the imple- ment to be kept at a constant height above the ground. It is also used with tool bars having flexible row units and implements equipped with gauge (support) wheels.
  • Page 38: Seat & Suspension Adjustment

    INSTRUMENTS & CONTROLS SEAT & SUSPENSION ADJUSTMENT CAUTION: Make sure that the seat is adjust- ed before driving. Do not attempt to adjust the seat during driving to avoid unexpected accident. FIG. 61: COBO GT62 / M200 Driver’s Weight Adjustment, 1 - The seat’s suspension settings is adjusted for the driv- er’s weight by turning driver’s weight adjustment control.
  • Page 39 TM3215, 3245, 3265 Height Adjustment, 2 - The seat height is adjusted by turning height adjustment knob. There are 4 height positions; (0) Upper height position (I) Lowest height position (II) Second height position (III) Third height position Fore-Aft Adjustment, 3 The seat is slid forward or backward by pulling fore-aft adjustment lever.
  • Page 40: Operation

    OPERATION OPERATION BREAK-IN PERIOD STARTING Pre-Start Inspection The operation of tractor within the first 50 hours can be a major factor in determining the performance and life of Prior to daily start-up of tractor, a few basic procedures the engine and tractor: should be followed to ensure tractor is in operating order to insure life and dependability: •...
  • Page 41: Normal Starting

    TM3215, 3245, 3265 Normal Starting CAUTION: Do not attempt to start the trac- tor unless seated in the operator’s seat. Do not allow anyone on the tractor except for the operator. FIGS. 65, 66 & 67: To start the engine, proceed as fol- lows: Apply parking brake, 1.
  • Page 42: Restarting Warm Engine

    NOTE: Installation of accessory engine block heater is recommended in cold weather conditions. Operator Observations Consult your ISEKI dealer. Constant attention should be paid to the following points during operation: IMPORTANT: Never use any kind of starting fluid to •...
  • Page 43: Ground Speed Selection

    TM3215, 3245, 3265 GROUND SPEED SELECTION Mechanical Transmission Tractor is equipped to provide 8 forward gear speeds and 8 reverse gear speeds. FIG. 68: Main gear shift lever, 1, provides 4 gear selec- tions. These gear selections are compounded by range gear shift lever, 2.
  • Page 44 TABLE 2: Arrangement of gears with appropriate ground speeds, in order from slow to fast, are shown in chart below, for mechanical transmission. TABLE 2: Speed chart (Mechanical Transmission) Shift TM3215 TM3245 TM3265 Positions (Engine 2500 min-1) (Engine 2600 min-1)
  • Page 45: Hydrostatic Transmission

    Hydrostatic control pedal. (Except while cruise control opera- tion) - Contact your local ISEKI dealer. CAUTION: When the range gear shift lever is in H (H range), set engine speed between 1,200 min-1 and 1,500 min-1 by using hand...
  • Page 46: Stopping Tractor

    TABLE 3: Arrangement of gears with appropriate ground speeds, in order from slow to fast, as shown in the chart below, for hydrostatic transmission. TABLE 3: Speed chart (Hydrostatic Transmission) Shift TM3215 TM3245 TM3265 Positions (Engine 2500 min-1) (Engine 2600 min-1)
  • Page 47: Hydrostatic Transmission

    TM3215, 3245, 3265 CAUTION: Before leaving the tractor unat- tended, make sure parking brakes are ap- plied, rear mounted implement is lowered to the ground and the key is removed from the ignition switch. FIG. 75: Always park tractor on level area whenever possible.
  • Page 48: Releasing Cruise Control

    OPERATION Releasing Cruise Control FIG. 78: Cruise control is released if the cruise control lever, 3, is returned to neutral position gradually or brake pedal, 1, is depressed. CAUTION: If cruise control is released by depressing brake pedal, it is dangerous be- cause broke is engaged at the same time.
  • Page 49: Power Take-Off (Pto)

    TM3215, 3245, 3265 IMPORTANT: Depress main clutch pedal and stop tractor before engaging or disengaging 4-wheel drive. Do not use 4WD on hard surfaces. Rapid wear of the front tires and possible drive line damage could occur if 4WD is operated for prolonged periods on hard surfaces.
  • Page 50: Rear Pto Shaft

    OPERATION Rear PTO Shaft FIG. 82: PTO shaft, 1, (6 splines, 35 mm (1-3 / 8”)) is provided at rear of the tractor to provide power to rear- mounted PTO driven implement. Protective cover shall be installed when it is not in use. Normal rear PTO shaft operating speed: Mechanical Transmission (TM 3215)
  • Page 51: Mid Pto Shaft (M Type)

    TM3215, 3245, 3265 Mid PTO Shaft (M Type) FIG. 84: Mid PTO, 1, (15 splines, 25.4 mm (1”)) is lo- cated at the bottom of the transmission and it is facing forward. The mid PTO provides power to mid-mounted or front-mounted PTO driven implement.
  • Page 52: Pto Operating Controls

    OPERATION PTO OPERATING CONTROLS Mechanical Transmission FIG. 85: The rear PTO is engaged and disengaged us- ing the lever. When the lever, 1, is backward the rear PTO is disengaged. Use the following procedures when operating with PTO tools, such as mowers, etc. The tractors have a single clutch.
  • Page 53: Hydrostatic Transmission

    TM3215, 3245, 3265 Hydrostatic Transmission FIG. 86 FIGS. 86 & 87: Rear PTO and mid PTO are both con- trolled by PTO control switch, 1. Rear PTO selector lever, 2, is used to engage rear PTO gears inside the transmission housing.
  • Page 54 OPERATION FIG. 88: The pressure control unit, 7, operates when the PTO clutch, 5, begins to operate, enabling efficient en- gaging of the PTO with a minimum of shock. Setting the mode change switch, 6, facilitates optimum engagement of the PTO. Push PTO selectable switch, 6, to engage rear and mid PTO more smoothly and slowly.
  • Page 55: 3-Point Hitch

    TM3215, 3245, 3265 3-POINT HITCH 3-point hitch combines the tractor and implement into 1 working unit. Implement positioning and raising are controlled hydraulically. In addition, implement weight and loads impose downward pressure to the tractor rear wheels to increase traction.
  • Page 56 OPERATION Check Chains, 3 - Reduce side sway of the implement. Top Link, 4 - Adjustable, turn-buckle type to level imple- ment (from to rear). Spring, 5 - Secures the lower links together to prevent tire interference when the hitch is not used. FIG.
  • Page 57: Attaching Implements

    TM3215, 3245, 3265 Attaching Implements CAUTION: Always use POSITION CONTROL to attach / detach implements to provide precise control of the hitch. FIG. 95: Reverse the tractor to the implement, centering the tractor with the implement hitch frame. Raise or lower the hitch using the position control lever, 1, and align the left lower link end with the corresponding implement attaching pin.
  • Page 58: Using Position Control

    OPERATION Using Position Control Function - Attaching / detaching implements and op- erations requiring the implement to be kept at constant height above ground. Also used with tool bars having flexible row units and implements equipped with gauge (support) wheels. FIG.
  • Page 59: Detaching Implements

    TM3215, 3245, 3265 Detaching Implements CAUTION: Always use POSITION CONTROL to attach / detach implements to provide precise control of the hitch. Select a level to detach and store the implement. Lower implement to ground by moving the position control lever to DOWN. If necessary, adjust the level- ing crank on the right lift link to level the implement on ground.
  • Page 60: Roll Over Protective Structure (Rops)

    OPERATION CAUTION: Always lower implement to ground, shut off engine and relieve system pressure (by operating control levers with engine off) before connecting or discon- necting implement hoses. CAUTION: Make sure all hydraulic hoses, couplers and cylinders are in good condi- tion before use.
  • Page 61: Center Rops Type

    TM3215, 3245, 3265 Center ROPS Type (view from operator’s seat) This tractor is equipped with center mounted roll-over protective structure (Center ROPS). Seat belt must be worn. When the tractor is not being operated, the ROPS can be folded down if it will hit the roof of the garage where it is parked.
  • Page 62: Rear Hitch

    Assisted braking system Not Applicable Not Applicable FRONT LOADER FIXATION POINT Consult your ISEKI dealer concerning the fixation points on tractor for the front loader. Appropriate frames between the rear axle and the front frame might be necessary to obtain robust safety.
  • Page 63: Falling Objects Protective Structure (Fops) & Operators Protection Structure (Ops) Fixation Point

    FOPS & OPS. NOTE: FOPS and OPS are not standard equipment. TOWING Consult your ISEKI dealer for towing tractor as much as possible. If such cases as listed below, call your ISEKI dealer as transmission might be broken.
  • Page 64: Lubrication & Periodic Maintenance

    LUBRICATION & PERIODIC MAINTENANCE LUBRICATION & PERIODIC MAINTENANCE SPECIFICATIONS & CAPACITIES Engine Oil Use engine oil of the appropriate SAE viscosity. Oil must meet or exceed; MIL-L-2104 C requirements, API Service “CD”. TM3215 TM3245 TM3265 Capacity (liters)............2.7 ........2.7 ........3.1 Recommended Viscosity: 25 °C (78 °F) and Above ....
  • Page 65: Lubrication / Fill Points

    Antifreeze ISEKI malti deluxe API: more than “CC” ISEKI U.T.H. oil Light diesel oil (LLC) 50% oil #80 grade TM3215 / TM3245: 2.7 TM3215 / TM3245: 4.5 Capacity (liter) TM3265: 3.1 TM3265: 5.0 Filling position Clutch pedal Brake pedal Parking brake...
  • Page 66: Hydrostatic Transmission

    Antifreeze ISEKI malti deluxe API: more than “CC” ISEKI U.T.H. oil Light diesel oil (LLC) 50% oil #80 grade TM3215 / TM3245: 2.7 TM3215 / TM3245: 4.5 Capacity (liter) TM3265: 3.1 TM3265: 5.0 Filling position Clutch pedal Brake pedal Parking brake...
  • Page 67: Periodic Inspection And Maintenance Table

    TM3215, 3245, 3265 Periodic Inspection and Maintenance Table  : Inspect, replenish or adjust  : Replace  : Clean or wash  : Replacement or servicing at authorized service facility recommended. TABLE 9: Maintenance table Remarks After initial 50 hours and then re- Engine oil ...
  • Page 68 LUBRICATION & PERIODIC MAINTENANCE  : Inspect, replenish or adjust  : Replace  : Clean or wash  : Replacement or servicing at authorized service facility recommended. Remarks Inspect and adjust every 200 Hr. If Tightening of tie- there is abnormality, consult your ...
  • Page 69: Lubrication Details

    TM3215, 3245, 3265 LUBRICATION DETAILS Grease Fittings Lubricate all grease fittings (refer to FIGS.113 & 114) every 50 hours of operation using No.2 multipurpose lithium base grease. Clean the grease gun and fittings before and after greasing to prevent contamination from dirt.
  • Page 70 LUBRICATION & PERIODIC MAINTENANCE FIG. 119 FIGS. 120 & 121: To remove front grill; Pull the upper portion of grill to front direction and lift up and remove the front grill. Never fail to insert the projection under the grill into the hole of battery base, and fix with the hook locating upper left and right.
  • Page 71: Engine Oil & Filter

    TM3215, 3245, 3265 Engine Oil & Filter Engine oil and the filter should be changed after the first 50 hours of operation. Subsequent change interval is every 150 for engine oil and every 300 hours for engine oil filter. FIG. 122: To Check Engine Oil Level-Park tractor on level ground.
  • Page 72: Transmission Oil & Filters

    LUBRICATION & PERIODIC MAINTENANCE FIG. 125: To Replace Engine Oil Filter-Remove the ele- ment, 1, from the engine and discard. Make sure the original filter gasket has been removed. Lubricate the new gasket on the replacement element with clean engine oil. Screw on the new element until the gasket contacts the adapter and then tighten ele- ment by further 2 / 3 turn.
  • Page 73 TM3215, 3245, 3265 FIG. 128: To Replace Transmission Oil-Remove the drain plug, 1, back of the mid PTO gearbox, and the final drain plugs, 2, on each axle. Completely drain oil from the system. IMPORTANT: Completely lower the 3-point hitch prior to draining transmission oil.
  • Page 74: Front Axle Oil

    LUBRICATION & PERIODIC MAINTENANCE Front Axle Oil Front drive axle has a common oil level for front differ- ential housing and each wheel reduction unit. Oil level should be checked every 50 hours of tractor operation and replaced after every 600 hours. FIG.
  • Page 75: Cooling System

    TM3215, 3245, 3265 COOLING SYSTEM CAUTION: DO NOT remove the radiator cap when the engine is hot. After engine has cooled down, rotate the cap slowly to re- lease pressure. Then the cap can be safety removed. FIG. 132: Cooling system is filled at factory with anti- freeze solution to protect the engine and radiator to -34 °C (-30 °F).
  • Page 76: Engine Air Cleaner

    LUBRICATION & PERIODIC MAINTENANCE FIG. 135: To adjust belt tension, loosen the alternator pivot bolt and nut, 1, and tensioning bracket bolt, 2. Pull outward on top of the alternator to correctly tension belt and tighten the bolt, 2, first and then tighten the pivot bolt, 1.
  • Page 77: Fuel System

    TM3215, 3245, 3265 FIG. 138: Element may be cleaned (if in serviceable condition) using following procedures: • Using compressed air not to exceed 200 kPa (30 psi) from the inside of the element, remove loose dirt, grass, chaff, etc. Be careful not to damage element pleats with air flow.
  • Page 78: Air-Bleeding Procedure

    LUBRICATION & PERIODIC MAINTENANCE Fuel filter should be replaced by ASSY. It is impossible to disassemble and maintenance. Air-bleeding Procedure NOTE: Normally, further air-bleeding is not required due to electric fuel pump operating when start- er switch in instrument panel is ON. If engine will not start after several attempts, check fuel pump fuses (see Electrical System) and then proceed as necessary.
  • Page 79: Electrical System

    TM3215, 3245, 3265 ELECTRICAL SYSTEM Battery FIG. 142: Battery, 1, is located under the engine hood in front of the radiator. If the battery requires only minor servicing or charging, it is recommended that the front grille be removed to reach the battery. When the bat-...
  • Page 80 When charging battery from an external source, Set charging voltage below 16 V, and set charging ampere below 1 / 10 of bat- tery capacity. (TM3215/3245: 5.5A or below, TM3265: 8.0A or below) Battery temperature must not exceed 125°F (54℃ ).
  • Page 81: Starting Switches

    TM3215, 3245, 3265 When operating for the first time or after long term storage, check if the battery charge level is enough. (If measurement of battery voltage is available, check if the voltage is more than 12.5 V.) When the tractor is stored more than 2 months in summer or 3 months in winter, charge the battery.
  • Page 82: Clutch Free-Play Adjustment

    LUBRICATION & PERIODIC MAINTENANCE • 7-pin Trailer Socket D NOTE: A special fuse is used-use only genuine ISEKI parts. CLUTCH FREE-PLAY ADJUSTMENT FIG. 147 & 148: Check clutch pedal free-play regularly and adjust as necessary. Correct clutch pedal free-play A is 20 to 30 mm (7 / 8 to 1-1 / 8”) when measured at the end of the pedal, 1, as shown.
  • Page 83: Brake Free-Play Adjustment

    TM3215, 3245, 3265 BRAKE FREE-PLAY ADJUSTMENT FIG. 149 & 150: Unlatch the pedals and check free-play of each brake pedal. Correct free-play A of each individ- ual brake pedal is 40 to 50 mm (1-9 / 16 to 1-15 / 16”).
  • Page 84 LUBRICATION & PERIODIC MAINTENANCE FIG. 152: After the adjustment of brake pedal, adjust the parking lever. Adjust the “A” and “B” of cable adjustment point and adjust as brake is completely engaged with the parking lever 5 or 6 notch. CAUTION: Brakes must be adjusted evenly to permit equal braking action at both rear wheels when brake pedals are latched to-...
  • Page 85: Wheels & Tires

    TM3215, 3245, 3265 WHEELS & TIRES Examine wheels and tires periodically for correct infla- tion pressures, tight wheel bolts, and any physical dam- age that may be a detriment to tractor operation and op- erator safety. Correct condition prior to tractor operation.
  • Page 86: Rear Wheel Spacing

    TABLE 13: Rear tire tread setting AGRICULTURAL TURF (9.5-16) (31x13.5-15) TM3215 1000 mm 950 mm TM3245 855 mm (9.5-18) (315 / 75D-15) TM3265...
  • Page 87: Front Axle End-Float

    Any oil leakage from the engine rear crankshaft seal and / or transmission input shaft will be indicated by oil draining through the hole. Contact your ISEKI dealer if oil leakage is evident. FIG. 158 TORQUE CHART...
  • Page 88: Storage

    LUBRICATION & PERIODIC MAINTENANCE STORAGE If the tractor is to be stored for extended periods such as off-season non-use, certain measures should be taken for its preservation during such periods. These mea- sures will vary according to geographical area and stor- age season.
  • Page 89: Washing Of The Machine

    TM3215, 3245, 3265 WASHING OF THE MACHINE CAUTION: If you use high pressure washer, be sure to use in accordance with this operator’s manual and safety label of washer. In case of irregular use, it may cause personal injury and damage to the machine.
  • Page 90: Major Consumables List

    LUBRICATION & PERIODIC MAINTENANCE MAJOR CONSUMABLES LIST 17 18 FIG. 162 AIR CLEANER FUSE / SLOW BLOW ELEMENT ASSY FILTER / FUEL ASSY HEAD LAMP ELEMENT BULB / H4 / 60 / 55W E4 type BULB / 12V / 45 / 40W E6 type REAR COMBINATION LAMP BULB / 12V21W CARTRIDGE / OIL FILTER...
  • Page 91 TM3215, 3245, 3265 PARTS NAME MODEL PARTS CODE TM3215 / 3245 1675-104-213-00 AIR CLEANER ELEMENT ASSY TM3265 1650-104-203-10 FILTER / FUEL ASSY 1774-105-200-00 ELEMENT 1774-105-203-00 CARTRIDGE / OIL FILTER Hydrostatic Transmission 1725-509-220-00 (HST CHARGE FILTER) Type CARTRIDGE / OIL FILTER...
  • Page 92: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING ENGINE Problem Possible Cause Remedy Starter motor does not • Gear shift lever not in neutral Place lever in neutral operate with key turned to • PTO switch is “ON” Turn PTO switch to off START • Broken safety switch Consult your dealer •...
  • Page 93 TM3215, 3245, 3265 Problem Possible Cause Remedy Engine stops unexpectedly • Insufficient fuel supply Top up fuel and air-bleed fuel system during operation • Defective fuel injectors Consult your dealer • Defective fuel injection pump Consult your dealer • Engine seizure due to low or poor...
  • Page 94: Clutch

    TROUBLESHOOTING CLUTCH Problem Possible Cause Remedy Clutch slips • Poor clutch pedal adjustment Adjust free-play • Worn or burnt clutch lining Consult your dealer • Engine, transmission oil leak Consult your dealer Clutch will not disengage • Poor pedal adjustment Adjust free-play •...
  • Page 95: Steering System

    TM3215, 3245, 3265 STEERING SYSTEM Problem Possible Cause Remedy Steering wheel is hard to turn • Poorly installed steering column Correct or turns in 1 direction • Air in steering hydraulic system Air-bleed steering system • Clogged suction filter Remove and clean •...
  • Page 96: Specifications

    SPECIFICATIONS SPECIFICATIONS MECHANICAL TRANSMISSION MODEL TM3215F TM3245F TM3265F Sub Models ENGINE: Make ISEKI Model E3112-B36 E3112-B34 E3CD-B71 Type indirect injection, overhead valve Aspiration Nature Displacement 1123 cc 1498 cc Number Of Cylinders Bore 78.2 mm 87 mm Stroke 78 mm...
  • Page 97 TM3215, 3245, 3265 HYDRAULICS: Steering System Type Hydrostatic Pump Separate engine-mounting gear pump Output: 11.7 liter / min @2500 min-1 12.2 liter / min @2600 min-1 Pressure Relief valve setting 9 MPa (92 kgf / cm Main Hydraulic System: Pump...
  • Page 98: Hydrostatic Transmission

    SPECIFICATIONS HYDROSTATIC TRANSMISSION MODEL TM3215FH TM3245FH TM3265FH Sub Models SMWR SMWR SMWR ENGINE: Make ISEKI Model E3112-B35 E3112-B33 E3CD-B70 Type indirect injection, overhead valve Aspiration Nature Displacement 1123 cc 1498 cc Number Of Cylinders Bore 78.2 mm 87 mm Stroke...
  • Page 99 TM3215, 3245, 3265 HYDRAULICS: Steering System Type Hydrostatic Pump Separate engine-mounting gear pump Output: 11.7 liter / min @2500 min-1 12.2 liter / min @2600 min-1 Pressure Relief valve setting 9 MPa (92 kgf / cm Main Hydraulic System: Pump...
  • Page 100: Dimensions

    Turning Radius without Brake (mm) 2400 2500 Turning Radius with Brake (mm) 2200 2300 TM3215: 815 (including ROPS), 775 (without ROPS) Weight (with fuel, oil, coolant) (kg) TM3245: 825 (including ROPS), 785 (without ROPS) TM3265: 845 (including ROPS), 815 (without ROPS)
  • Page 101: Center Rops Type

    TM3215, 3245, 3265 Center ROPS Type FIG. 164 TABLE 16: Dimension (Center ROPS type) Model TM3215 / TM3245 / TM3265 Type A Type Tire Agri Agri Turf Turf Front 6-12 6.00-12 22X8.50-12 24X8.50-12 Rear 9.5-16 9.5-18 31X13.5-15 315 / 75D-15...
  • Page 102: Dimensional Limits Of Implements

    SPECIFICATIONS DIMENSIONAL LIMITS OF IMPLEMENTS Implement Items TM3215F TM3245F TM3265F Rotary mower....Mid-mount ....Max. cutting width ..............1,220 mm (2, 3 blades)....Max. weight ................. 150 kg Rear-mount ....Max. cutting width ..............1,070 mm (1 blade) .....Max. weight ................. 150 kg (2, 3 blades)....Max. weight ................. 150 kg Rotary tiller............Max.
  • Page 103: Front Weight

    TM3215, 3245, 3265 TABLE 17: Load capacity Front Tire Rear Tire Maximum Maximum Maximum Tire Type Front Axle Rear Axle Total Load Load Load Size Size Load (kg) Load (kg) (kg) Capacity (kg) Capacity (kg) 6-12-4PR 9.5-16-6PR 1450 1390 6.00-12-4PR 9.5-18-6PR...
  • Page 104: Vibration Declaration (78 / 764 / Eec)

    ATTACHMENT External Auxiliary Hydraulics Valve (1R) External Auxiliary Hydraulics Valve (2R) MID PTO (For only center ROPS type) Drawbar (except R Type (ROPS type)) Front Bumper (except R Type (ROPS type)) NOTE: When attaching non-ISEKI authorized parts, consult your dealer.
  • Page 105 TM3215, 3245, 3265...
  • Page 106 TM3215, 3245, 3265...
  • Page 107: Index

    TM3215, 3245, 3265 INDEX Numeric 3-point hitch 54 falling objects protective structure 62 4-wheel drive 34, 47 filter fuel 76 forward lever 33 adjustment front axle end-float 86 brake free-play 82 front loader fixation point 61 clutch free-play 81 front weight 102...
  • Page 108 INDEX machine purpose 5 safety 5 maintenance 13 loading onto or unloading from a truck 11 safety 6 maintenance 6 major components 25 operation 7 major consumables list 89 personal 5 mechanical transmission 31, 42, 45, 51, 64, 95 starting engine and operating tractor 9 mid PTO selector lever 35 when traveling 9 mid PTO shaft 50...
  • Page 109 TM3215, 3245, 3265 vibration declaration 103 warm-up period 41 washing of the machine 88 wheel bolt torque 84 wheels & tires 84 wiring diagram 109 wiring / fuse arrangement 80...
  • Page 110: Wiring Diagram

    WIRING DIAGRAM WIRING DIAGRAM Wiring diagram (Mechanical transmission - E4 Type) Flasher Suction coil : 0.357Ω Suction coil : 0.492Ω Safety relay Retainer coil : 0.546Ω Retainer coil : 1.074Ω Trailer monitor Key stop Glow plug (X3) Winker RF Winker RR Key stop sol Timer Winker RR monitor...
  • Page 111 TM3215, 3245, 3265 Wiring diagram (Hydrostatic transmission - E4 Type) Flasher Suction coil : 0.357Ω Suction coil : 0.492Ω Safety relay Retainer coil : 0.546Ω Retainer coil : 1.074Ω Trailer monitor Key stop Winker RF Glow plug (X3) Winker RR...
  • Page 112 WIRING DIAGRAM Wiring diagram (E6 Type) Flasher Suction coil : 0.357Ω Suction coil : 0.492Ω Safety relay Retainer coil : 0.546Ω Retainer coil : 1.074Ω Trailer monitor Key stop Winker RF Glow plug (X3) Winker RR Key stop sol Timer Winker RR monitor Suction Key stop (N / O)
  • Page 113 TM3215 TM3245 TM3265 Overseas Business Division 3-14, Nishi-Nippori, 5-chome, Arakawa-ku, Tokyo 116-8541, Japan Phone: (03) 5604-7658 Fax: (03) 5604-7703 Parts code: 1774-912-101-1-EN Publishing date: 26 January 2014 Printed in Japan...

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