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BLOP-SC1
23A
Separate Counter
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Instruction Manual
(Current as of April 2023)
1-35-1 Oshiage, Sumida-ku Tokyo, Japan 131-0045
TEL: 0
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CLOP-SC1
HIOS Inc.
FAX: 0
3-6661-8821
Instruction Manual No. ET-A040
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3-6661-8828
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Related Manuals for HIOS SC1 Series
Summary of Contents for HIOS SC1 Series
- Page 1 Separate Counter Instruction Manual (Current as of April 2023) CLOP-SC1 BLOP-SC1 HIOS Inc. 1-35-1 Oshiage, Sumida-ku Tokyo, Japan 131-0045 TEL: 0 FAX: 0 3-6661-8821 3-6661-8828 Instruction Manual No. ET-A040...
- Page 2 SC1 Series functions, other Precautions for Use 3, 4 Precautions for Installation Area and Use Unit Specifications Power and Driver Compatibility with the SC1 Series Main Functions and Terminology 6, 7 Name of Each Part and Functional Description 8 to 11...
- Page 3 Outline The counter function can be added by connecting a HIOS driver power supply to the SC1 Series. - The BLOP-SC1 can be connected to the T-45BL and T-70BL power supply for brushless drivers.
- Page 4 If the unit malfunctions with repeated overloads during normal operations, immediately stop using the unit, turn off the main power switch of the HIOS power supply connected to the unit, remove the power cord from the power outlet and bring the unit to our service department.
- Page 5 Do not connect drivers other than those manufactured by HIOS. Doing so will result in a malfunction. Turn the main power switch of the HIOS power supply OFF if the unit is not used for a prolonged period of time, and remove the power plug.
- Page 6 Power and Driver Compatibility with the SC1 Series BLOP-SC1 Power for Brushless Driver T-45BL (for BL-2000/BL-3000) T-70BL (for BL-2000/BL-3000/BL-5000/BL-7000) 6P Cord (Cord supplied with driver) BLOP-SC1 No. Controlled BL-OPC driver operable with the connected HIOS power supply Brushless Driver BL-OPC Specifications...
- Page 7 Main Functions and Terminology 1. Tightening Check - Refers to the act of tightening screws a second or third time to check that the screws have been tightened properly or to completely seat a screw. The terms second tightening or increased tightening may also be used for the same meaning.
- Page 8 9. Multi-counter Mode - In addition to the counter mode, multiple electronic drivers can be operated in a predetermined order with a relay type system when there are several screws with different torque settings or bit tightening conditions on a single work piece. - Connect the same number of units as the number of electronic drivers used in a daisy chain setup as shown in example 3.
- Page 9 <Front Panel (BLOP-SC1)> Screw Counter Display Function Display Operating Reset Switch Display LED 10-digit, 1-digit Switch (F2, F3) Driver Connector F1 Switch <Front Panel Description> - Driver Connector - Driver cord connection. - 6-terminal connector for BL, 5-terminal connector for CL drivers. - Operating Display LED - Turns green when the power is ON.
- Page 10 - 10-digit, 1-digit Setting Switch (F2, F3) - Increases digits by one each time the switch is pressed. The value that can be set will vary depending on the function. (1) Count Set Mode (function display “ ”) - The number of screws to be tightened can be set to any value between 1 and 99. - Use the change set value switch (F2, F3) to jump between units of 10 and 1.
- Page 11 4) EVERON (controls normal counter operation: ON = enabled, OFF = disabled) 5) TUP BUZZ (controls the buzzer during torque up operations; ON = enabled, OFF = disabled) 6) COUNTER OFF (stops all counter functions: only available for the power supply) Note) reverse rotation count timer (enabled only with the BL-OPC driver) - The reverse rotation count timer is a timer to set the reverse rotation count up determination time.
- Page 12 - HIOS Power Connector - Driver cord connection (5-terminal). Never connect a power supply other than a HIOS power unit. Use a power supply with a capacity that suits the driver being used. (An unsuitable power supply may overload the unit or affect the performance of the driver.)
- Page 13 - A signal will be output for 0.1 seconds once work is complete and time on the work reset timer has elapsed. - The output method is open collector output with a maximum rated load of DC 30 V/80 mA. - Connect a total counter to count the number of completed work pieces.
- Page 14 Set the default settings before using the unit, and set MODE to suit any further operations. 1. Connection (1) Connect the driver cord to the unit’s metallic connector. (2) Connect the appropriate HIOS power supply for the driver to the metallic power input terminal on the rear panel of the unit. 2. Setting procedure (1) Check the MODE settings (factory default settings) - Turn the main external power switch “ON”.
- Page 15 - A buzzer will sound for a short time if torque up is attempted after the time set on the count timer has elapsed. While there are usually individual differences, carry out tightening checks continuously and set the operating time so that count down is not performed. (the factory default setting for the count timer is 0.15 seconds) - Pressing the F1 switch after settings are complete will move to the next item to be set.
- Page 16 number of screws using the F2 (10-digit) and F3 (1-digit) switches. (range of settings: 1 to 99 screws) - Pressing the F1 switch after settings are complete will move to the next item to be set. - After all settings are complete, press the F1 switch for 1 second or more. A buzzer will sound twice and the setting mode will end.
- Page 17 - Settings and functions are as follows. SW_DSW X10 (F2) SW_DSW X1 (F3) MODE BUZZ RCN-T MODE EVERON BUZZ COUNTER OFF - Pressing the F1 switch after settings are complete will move to the next item to be set. - After all settings are complete, press the F1 switch for 1 second or more. A buzzer will sound twice and the setting mode will end.
- Page 18 Basic Timing Chart...
- Page 19 SC1 Series Outline of Basic Operations * The timing chart on the previous page outlines the basic function of the count mode based on the premise that the electronic driver torque has been adjusted, default settings made and the number of screws to be tightened has been entered into the screw counter.
- Page 20 <Caution> - The unit recognizes that a screw has been loosened only when the electronic driver is in reverse rotation longer than the time set on the reverse rotation count timer, and counts up the number of screws in the counter display. - Please note that count up is not carried out if the start lever is released within the time set on the reverse rotation count timer or reverse rotation is turned “ON”...
- Page 21 <Caution> Loosening screws with reverse rotation after the final screw has been tightened (BLOP-SC1 only) - If a screw is to be loosened after the final screw in a particular work piece has been tightened, the electronic driver is only operational while the work reset timer is functional and the work completion buzzer is sounding.
- Page 22 HIOS power supply. Connection (1) Connect the driver cord to the unit’s metallic connector. (2) Connect the appropriate HIOS power supply for the driver to the metallic power input terminal on the rear panel of the unit. Setting and Operating Procedures (1) Using the F1 switch, change to system setting mode (function display “...
- Page 23 Connection (1) Connect the driver cord to the unit’s metallic connector. (2) Connect the appropriate HIOS power supply for the driver to the metallic power input terminal on the rear panel of the unit. (3) Refer to Image 1 for each control signal and connect the appropriate cables.
- Page 24 Operating Procedures (1) Input the SET signal - Work set timer operation starts. - Work set timer operation stops. - The VALVE signal is output at the same time. - The operating display LED (DRV) turns orange allowing the electronic driver to be used. (2) Tightening of the first screw is complete.
- Page 25 Connection (1) Connect the driver cord to the unit’s metallic connector. (2) Connect the power cord of the HIOS power supply connected to the unit to the specified rated power supply voltage (AC power outlet) and connect to ground. (3) Refer to Image 2 for each control signal and connect the appropriate cables.
- Page 26 tightening checks while setting the time on the count timer operating time using the set switch (between 0.00 and 0.99 seconds). - Using the F1 switch, change to WR-T setting mode (function display “ ”) and set the time on the work reset timer to suit the particular work piece using the set switch (between 0.0 and 3.9 seconds).
- Page 27 Solution The unit does not power up (1) Check whether the connected HIOS power supply is operating correctly. - Check whether the power cord is connected to the rated voltage power outlet. - If the power cord is loose, connect it properly and turn the power supply main switch on again.
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