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Northern Industrial Tools 999364 Owner's Manual

2000-lb. atv winch
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2000-LB. ATV WINCH
OWNER'S MANUAL
WARNING:
Read carefully and understand all
INSTRUCTIONS before operating. Failure to follow the
safety rules and other basic safety precautions may result
in serious personal injury.
Item #999364

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Summary of Contents for Northern Industrial Tools 999364

  • Page 1 2000-LB. ATV WINCH OWNER’S MANUAL WARNING: Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Item #999364...

  • Page 2: Intended Use

    Thank you very much for choosing a NORTHERN TOOL + EQUIPMENT CO., INC. Product! For future reference, please complete the owner’s record below: Model: _______________ Purchase Date: _______________ Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it.
  • Page 3 ROLLING LOAD CAPACITY Slope 10%(6°) 20%(11°) 30%(17°) 100%(45°) 9804 6920 5154 2570 4446 3138 2337 1165 Rating assume a 10% coefficient of friction. A 10% slope is a rise of one foot in ten feet. Slope in approximate degrees is shown above. •...

  • Page 4: General Safety Rules

    GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
  • Page 5 WARNING: FOR HEAVY LOADS (TO KEEP THE WINCH FROM STALLING), USE A PULLY BLOCK TO REDUCE THE LOAD ON THE WIRE ROPE. 1. Maximum working load capacity is on the wire rope first layer closest to the drum. DO NOT OVERLOAD.
  • Page 6 9. NEVER HOOK THE WIRE ROPE BACK ONTO ITSELF because you could damage the wire rope. Use a nylon sling (Figure 4). 10. It is a good idea to lay a heavy blanket or jacket over the wire rope near the hook end when pulling heavy loads (Figure 5).
  • Page 7 14. NEVER OBSCURE THE WARNING INSTRUCTION LABELS 15. Always operate winch with unobstructed view of the winching operation. 16. Equipment such as tackle, hooks, pulley blocks, straps, etc. Should be sized to the winching task and should be periodically inspected for damage that could reduce their strength. 17.
  • Page 8 • Do not force the winch. Winches do a better and safer job when used in the manner for which they are designed. Plan your work, and use the correct winch for the job. • Never use a winch with a malfunctioning switch. Any winch that cannot be controlled with the switch is dangerous and must be repaired by an authorized service representative before using.

  • Page 9: Freespool Operation

    Connect the long red wire to the battery positive terminal and the long back wire to the battery negative terminal. Note: Be sure the wires are connected properly. If the wires are incorrectly connected, the motor will reverse. Step (4) Pull and turn the freespool clutch knob to the “Free”...
  • Page 10 EXTENDING THE LIFE OF YOUR WINCH 1. KEEP THE WIRE ROPE TIGHTLY WOUND ON THE DRUM. Do not allow the wire rope to become loosely wound. A loosely wound spool allows a wire rope under load to work its way down into the layers of wire rope on the drum.

  • Page 11: Replacing The Wire Rope

    a) This is the start of kink. At this time, the wire rope should be straightened b) The wire rope was pulled and the loop has tightened to a kink. The wire rope is now permanently damaged and must be replaced. c) Kinking causes the wire strands under the greatest tension to break and thus reduces the load capacity of the wire rope.

  • Page 12: Troubleshooting Chart

    • Lubrication: The gearbox and drum bearing are permanently lubricated. If lubrication is necessary after repair or disassembly, only use Shell Alvenia EP2 or similar lubricant. • Periodically check tightness of mounting bolts and electrical connections. Remove any dirt or corrosion that may have accumulated on the electric connections.

  • Page 13: Diagram & Parts List

    DIAGRAM & PARTS LIST Page of 15...
  • Page 14 Description Quantity Sator Stationary Gear Housing Assembly T-Series Carrier Assembly T-Series Rotator Gear Drum Support Plate M4×0.7×12ST Panhead Screw Drum Support Bushing Splined Shaft Spring Drum Assembly M5×0.8×0.8SetScrew T-Series Bushing Thick Flat Washer M5 Hex Flanged Nut T-Series Baseplate Assembly Tension Plate T-Series F/W Knob Assembly Rotor...

  • Page 15: Warranty

    WARRANTY One-Year Limited Warranty Northern Tool + Equipment Co., Inc. 2800 Southcross Drive West P.O. Box 1499 Burnsville, MN 55337-0499 Made in China Page of 15...

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