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Genie Industries Z-45/22 Series Operator's Manual

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Incorrect operation can result from use of this manual on machines that have not been updated
according to Genie Campaign Bulletin 070001. Death or Serious Injury can result.
This manual only applies to machines that have been updated according to Genie Campaign
Bulletin 070001. Contact Genie Industries for information on this bulletin.
®
-45
Z
Operator's
22
Series
Manual
-45
Z
22
®
First Edition, Fifth Printing
Part No. 41960
DC2WD

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Summary of Contents for Genie Industries Z-45/22 Series

  • Page 1 Incorrect operation can result from use of this manual on machines that have not been updated according to Genie Campaign Bulletin 070001. Death or Serious Injury can result. This manual only applies to machines that have been updated according to Genie Campaign Bulletin 070001. Contact Genie Industries for information on this bulletin. Series ®...

  • Page 2: Table Of Contents

    Operating Instructions ..........20 Transport Instructions ..........26 Decals ..............28 Specifications ............31 ® Copyright © 1996 by Genie Industries First Edition: Fifth Printing, June 2007 Genie® is a registered trademark of Genie Industries. Registered 2009987 Printed on recycled paper Printed in U.S.A.

  • Page 3: Safety Rules

    You read, understand and obey: Manufacturer's instructions and safety rules—safety and operator's manuals and machine decals employer's safety rules and worksite regulations applicable governmental regulations You are properly trained to safely operate the machine. Part No. 41960 Genie Z-45/22 Series...
  • Page 4 Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off. Do not use the machine as a ground for welding. Genie Z-45/22 Series Part No. 41960...
  • Page 5 Counterweight uphill (11°) Counterweight downhill (11°) Side slope (11°) Note: Slope rating is subject to ground conditions and adequate traction. Do not place ladders or scaffolds in platform or against any part of this machine. Part No. 41960 Genie Z-45/22 Series...
  • Page 6 Do not place loads outside the platform perimeter. Do not climb down from the platform when raised. Keep the platform floor clear of debris. Lower the platform entry mid-rail or close the entry gate before operating. Genie Z-45/22 Series Part No. 41960...
  • Page 7 Do not lower the boom unless the area below is clear of personnel and obstructions. Limit travel speed according to ground surface condition, congestion, slope, location of personnel, and any other factors which may cause collision. Part No. 41960 Genie Z-45/22 Series...
  • Page 8 Genie Z-45/22 Series Service Manual. Be sure all decals are in place and legible. Be sure safety and operator's manuals are complete, legible and in the storage container located on the platform. Genie Z-45/22 Series Part No. 41960...
  • Page 9 Component Damage Hazards Do not use any battery charger greater than 36V to charge batteries. Both battery packs must be charged together. Disconnect battery pack plug before removing battery pack. Part No. 41960 Genie Z-45/22 Series...

  • Page 10: Controls

    8 not used 3 Drive enable switch 9 Emergency Stop button 4 Drive enable indicator light 10 Proportional control handle for drive function and thumb rocker for steer function 5 Optional equipment 6 Platform rotate switch Genie Z-45/22 Series Part No. 41960...
  • Page 11 Operator's Manual CONTROLS 11 Boom function speed controller 12 Primary boom extend/retract switch 13 Primary boom up/down switch 14 Secondary boom up/down switch 15 Turntable rotate left/right switch 16 Battery charge indicator/low voltage interrupt (option) Part No. 41960 Genie Z-45/22 Series...
  • Page 12 4 Hour meter (option) 11 Primary boom up/down switch 5 Function enable switch 12 Primary boom extend/retract switch 6 Secondary boom up/down switch 13 Auxiliary power switch with cover 7 10A breaker for control electrical circuits Genie Z-45/22 Series Part No. 41960...

  • Page 13: Pre-Operation Inspection

    5 Only use the machine as it was intended. the function tests. Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manuals. Part No. 41960 Genie Z-45/22 Series...
  • Page 14 · Drive and turntable motors and torque hubs · Boom wear pads · Tires and wheels · Limit switches · Alarm, horn and beacon · Nuts, bolts and other fasteners · Platform entry mid-rail or gate Genie Z-45/22 Series Part No. 41960...

  • Page 15: Function Tests

    Indicates that a specific result is expected after before going on to the next section. performing a series of steps. 4 Inspect the work place. 5 Only use the machine as it was intended. Part No. 41960 Genie Z-45/22 Series...
  • Page 16 Result: The alarm, located in the platform, 7 Do not hold the function enable switch to either should sound. side. Attempt to activate each boom and platform function toggle switch. Result: All boom and platform functions should not operate. Genie Z-45/22 Series Part No. 41960...
  • Page 17 17 Pull out the red Emergency Stop button to the on position. 18 Push the service horn button. Result: The service horn should sound. Part No. 41960 Genie Z-45/22 Series...
  • Page 18 35 Move the drive control handle off center. Result: The machine should move in the direction that the blue arrow points on the drive Result: The drive function should not operate. chassis, then come to an abrupt stop. Genie Z-45/22 Series Part No. 41960...
  • Page 19 45.5 seconds). If the drive speed with the primary boom raised or the secondary boom raised exceeds 40 feet per 45.5 seconds (12.2 meters per 45.5 seconds), immediately tag and remove the machine from service. Part No. 41960 Genie Z-45/22 Series...
  • Page 20 57 Activate each boom function toggle switch. Result: No boom functions should operate. 58 Move the drive control handle off center. Result: The drive functions should operate. 59 Repair any malfunctions before operating the machine. Genie Z-45/22 Series Part No. 41960...

  • Page 21: Work Place Inspection

    It is the operator's responsibility to read and remember the work place hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 41960 Genie Z-45/22 Series...

  • Page 22: Operating Instructions

    4 Inspect the work place. place inspection before using the machine. 5 Only use the machine as it was intended. Genie Z-45/22 Series Part No. 41960...
  • Page 23 4 Press down the foot switch when operating the auxiliary controls from the platform. 5 Simultaneously hold auxiliary power switch on and activate desired function. All boom and steer functions will operate with auxiliary power. Part No. 41960 Genie Z-45/22 Series...
  • Page 24 Use the color-coded direction arrows on the platform controls and the drive chassis to identify the direction wheels will turn. Genie Z-45/22 Series Part No. 41960...
  • Page 25 Lay the piece of wood on the slope. At the downhill end, lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level. Part No. 41960 Genie Z-45/22 Series...
  • Page 26 Emergency Stop button. If machine speed exceeds 3 mph / 4.8 km/h (walking pace), immediately stop the machine. Genie Z-45/22 Series Part No. 41960...
  • Page 27 3 Rotate the turntable so that the boom is between the non-steering wheels. 4 Turn the key switch to the off position and remove the key to secure from unauthorized use. 5 Chock the wheels. 6 Charge the batteries. Part No. 41960 Genie Z-45/22 Series...

  • Page 28: Transport Instructions

    (see Specifications , page 31). Machine must be on level surface or secured before releasing brakes. Always use a winch to load and unload a machine from a transport vehicle. Genie Z-45/22 Series Part No. 41960...
  • Page 29 2 Apply the non-steer wheel brakes by turning over torque hub disconnect caps (see below). Towing the Genie Z-45/22 is not recommended. If the machine must be towed, do not exceed 2 mph (3.2 km/h). Brake Disengage Position Brake Engage Position Part No. 41960 Genie Z-45/22 Series...

  • Page 30: Decals

    18 31060 Notice - Ground Operating Instructions Danger - Tip-over Hazard 40 25980 19 27205 Danger - Electrocution Hazard Arrow, Yellow 41 38112 20 31066 Caution - Collision Hazard Caution - Component Damage Hazard Genie Z-45/22 Series Part No. 41960...
  • Page 31 21 22 23 24 11 12 13 14 1 2 3 On the 4 foot platform, index numbers 28 and 31 will appear on each side of the platform. * Decal concealed from view Part No. 41960 Genie Z-45/22 Series...
  • Page 32 Operator's Manual First Edition DECALS Ground Controls Side Turntable Cover Tank Side Turntable Cover Genie Z-45/22 Series Part No. 41960...

  • Page 33: Specifications

    Maximum slope rating, stowed position Counterweight uphill (11°) 10 ft Counterweight downhill (11°) 3.1 m Side slope (11°) Note: Slope rating is subject to ground conditions and adequate traction. 10 ft 20 ft 3.1 m 6.1 m Part No. 41960 Genie Z-45/22 Series...
  • Page 34 Distributed By: Genie North America Genie Japan Genie Holland Genie Germany Phone: 425-881-1800 Phone: 81 3 3453 6082 Phone: 31 70 51 78836 Phone: 49 4202 8852-0 Fax: 425-883-3475 Fax: 81 3 3453 6083 Fax: 31 70 51 13993 Fax: 49 4202 8852-20 Toll Free in US &...

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Z-45/22 dc2wd

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