Toyota HINO 145 Series Workshop Manual
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Toyota HINO 145 Series Workshop Manual

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WORKSHOP MANUAL
HINO 145, 165, 185, 238,
268, 338
HINO MOTORS SALES U.S.A. INC.

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  • Page 1 WORKSHOP MANUAL HINO 145, 165, 185, 238, 268, 338 HINO MOTORS SALES U.S.A. INC.
  • Page 2 S1-UNAE01A_4.book 1 ページ ２００４年５月２１日　金曜日　午後７時５０分 FOREWORD This workshop manual has been prepared to provide information regarding repair procedures on Hino Trucks. Applicable for HINO 145, 165, 185, 238, 268, 338 series, equipped with J05D-TA, J08E-TA and J08E-TB engine When making any repairs on your vehicle, be careful not to be injured through improper procedures. As for maintenance items, refer to the Owner s Manual.
  • Page 3 FOREWORD4.fm 2 ページ ２００４年５月２５日　火曜日　午前１０時６分 CHAPTER REFERENCES REGARDING THIS WORKSHOP MANUAL Use this chart to the appropriate chapter numbers for servicing your particular vehicle. MANUAL NO. S1-UNAE01B 4/4 (U.S.A.), S1-CNAE01B 4/4 (CANADA) HINO MODELS HINO HINO HINO HINO HINO HINO CHAPTER (Production Model Code)
  • Page 4 INDEX4-1.fm 1 ページ ２００４年５月２６日　水曜日　午前９時４０分 INDEX: CHASSIS GROUP 1/4 GENERAL INTRODUCTION CLUTCH EQUIPMENT CLUTCH MAIN UNIT WORKSHOP CLUTCH CONTROL MANUAL TRANSMISSION EQUIPMENT TRANSMISSION MAIN UNIT TRANSFER MAIN UNIT AUTOMATIC TRANSMISSION P.T.O. (POWER TAKE-OFF) TRANSMISSION / TRANSFER CONTROL PROPELLER SHAFT EQUIPMENT PROPELLER SHAFT DIFFERENTIAL EQUIPMENT DIFFERENTIAL CARRIER BRAKE EQUIPMENT...
  • Page 5 INDEX4-1.fm 2 ページ ２００４年５月２６日　水曜日　午前９時４０分...
  • Page 6 INDEX4-2.fm 1 ページ ２００４年５月２６日　水曜日　午前９時４４分 INDEX: CHASSIS GROUP 2/4 EXHAUST BRAKE RETARDER BRAKE PARKING BRAKE STEERING EQUIPMENT STEERING UNIT POWER STEERING AXLE EQUIPMENT FRONT AXLE REAR AXLE WHEEL & TIRE SUSPENSION EQUIPMENT SUSPENSION CHASSIS EQUIPMENT CHASSIS FRAME COUPLER (5TH WHEEL) PINTLE HOOK CAB EQUIPMENT...
  • Page 7 INDEX4-2.fm 2 ページ ２００４年５月２６日　水曜日　午前９時４４分...
  • Page 8 INDEX4-2.fm 3 ページ ２００４年５月２６日　水曜日　午前９時４４分 INDEX: CHASSIS GROUP 3/4 ELECTRICAL EQUIPMENT ELECTRIC WIRE...
  • Page 9 INDEX4-2.fm 4 ページ ２００４年５月２６日　水曜日　午前９時４４分...
  • Page 10 INDEX4-2.fm 5 ページ ２００４年５月２６日　水曜日　午前９時４４分 INDEX: CHASSIS GROUP 4/4 ENGINE CONTROL FUEL CONTROL BRAKE CONTROL SUSPENSION CONTROL CAB EQUIPMENT CONTROL OTHERS...
  • Page 11 INDEX4-2.fm 6 ページ ２００４年５月２６日　水曜日　午前９時４４分...

  • Page 12: Table Of Contents

    SU02_001.fm 1 ページ ２００４年５月２４日　月曜日　午後４時２０分 SUSPENSION SU02–1 S USPENSION S U 0 2 SU02-001 LEAF SUSPENSION ASSEMBLY .... SU02-2 DATA AND SPECIFICATIONS ......SU02-2 DESCRIPTION ..........SU02-4 TROUBLESHOOTING ........SU02-7 COMPONENT LOCATOR........ SU02-8 OVERHAUL ........... SU02-13 INSPECTION AND REPAIR ......SU02-17 AIR SUSPENSION ASSEMBLY .....

  • Page 13: Leaf Suspension Assembly

    S1-UNAE01A_4.book 2 ページ ２００４年５月２１日　金曜日　午後７時５０分 SU02–2 SUSPENSION LEAF SUSPENSION ASSEMBLY DATA AND SPECIFICATIONS EN09ABC02I200001 FRONT SUSPENSION Unit: mm {in.} HINO 238 HINO 308 (ND8J) HINO 145 HINO 165 HINO 185 (NF8J) Model HINO 268 (NA6J) (NB6J) (NC6J) HINO 338 (NE8J) (NV8J) (NJ8J) Type Taper-leaf springs with double acting shock absorber...
  • Page 14 S1-UNAE01A_4.book 3 ページ ２００４年５月２１日　金曜日　午後７時５０分 SUSPENSION SU02–3 HINO 238 HINO 308 (ND8J) HINO 145 HINO 165 HINO 185 (NF8J) HINO 338 Model HINO 268 (NA6J) (NB6J) (NC6J) HINO 338 (NV8J) (NE8J) (NV8J) (NJ8J) Double act- Double act- Double act- Double act- Double act- Double act- Type...

  • Page 15: Description

    S1-UNAE01A_4.book 4 ページ ２００４年５月２１日　金曜日　午後７時５０分 SU02–4 SUSPENSION DESCRIPTION EN09ABC02C100001 FRONT SUSPENSION SAPH09ABC0200001 Leaf spring assembly Shackle Shock absorber Spring pin Spring bumper Stabilizer (Opt.) U-bolt REAR SUSPENSION SAPH09ABC0200002 Spring pin Main leaf spring assembly Auxiliary leaf spring assembly Spring pad U-bolt Shock absorber (Opt.)
  • Page 16 S1-UNAE01A_4.book 5 ページ ２００４年５月２１日　金曜日　午後７時５０分 SUSPENSION SU02–5 FRONT SUSPENSION SAPH09ABC0200003 Leaf spring assembly U-bolt Shock absorber Shackle Spring bumper Spring pin REAR SUSPENSION SAPH09ABC0200004 Spring pin Main leaf spring assembly Auxiliary leaf spring assembly Spring pad U-bolt Shock absorber (Opt.)
  • Page 17 S1-UNAE01A_4.book 6 ページ ２００４年５月２１日　金曜日　午後７時５０分 SU02–6 SUSPENSION FRONT SUSPENSION SAPH09ABC0200005 Leaf spring assembly U-bolt Shock absorber Shackle Spring bumper Spring pin REAR SUSPENSION SAPH09ABC0200006 Stabilizer (Opt.)

  • Page 18: Troubleshooting

    S1-UNAE01A_4.book 7 ページ ２００４年５月２１日　金曜日　午後７時５０分 SUSPENSION SU02–7 TROUBLESHOOTING EN09ABC02F300001 Symptom Possible cause Remedy/Prevention Rough ride Broken leaves Replace the leaves. Check the load capacity rating. Cracked or damaged Replace the leaves. Check the load capacity rating. Overloading Decrease the load. Heavy sway Inoperative shock absorber Replace the shock absorber.

  • Page 19: Component Locator

    S1-UNAE01A_4.book 8 ページ ２００４年５月２１日　金曜日　午後７時５０分 SU02–8 SUSPENSION COMPONENT LOCATOR EN09ABC02D100001 FRONT SUSPENSION for Hino 145,165,185 (NA,NB,NC) Standard front suspension SAPH09ABC0200007 U-bolt Shock absorber bracket Spring bumper Shock absorber pin Spring pad Cushion (If so equipped) Lock nut Cushion washer (If so equipped) Spring pin Holder sub assembly (If so equipped) U-bolt nut...
  • Page 20 S1-UNAE01A_4.book 9 ページ ２００４年５月２１日　金曜日　午後７時５０分 SUSPENSION SU02–9 210-294 {2142-2998, 155-216} 73-109 {745-1111, 54-80} 223-335 {2274-3416, 165-247} for HINO145-185 (NA- 35-51 {357-520, 26-37}...
  • Page 21 SU02_001.fm 10 ページ ２００４年５月２４日　月曜日　午後４時２０分 SU02–10 SUSPENSION REAR SUSPENSION SAPH09ABC0200009 U-bolt Rear spring upper seat Spring pad Rear spring lower seat Flange bolt U-bolt nut Auxiliary leaf spring Bushing Spring pin Rear bracket sub assy (If so equipped) Lubrication fitting Shock absorber (If so equipped) Thrust washer Shock absorber bracket (If so equipped) Leaf spring assembly...
  • Page 22 SU02_001.fm 11 ページ ２００４年５月２４日　月曜日　午後４時２０分 SUSPENSION SU02–11 390-584 {3977-5955, 288-430} for HINO145-185 (NA-...
  • Page 23 SU02_001.fm 12 ページ ２００４年５月２４日　月曜日　午後４時２０分 SU02–12 SUSPENSION SAPH09ABC0200008 U-bolt Slotted nut U-bolt nut Stabilizer bar Rear bracket sub assy Stabilizer bar sleeve Rubber bushing Stabilizer lever Stabilizer link pin Stabilizer bar sleeve Stabilizer lever sub assy Stabilizer link pin Stabilizer lever Stabilizer bracket sub assembly Tightening torque Unit: N⋅m {kgf⋅cm, lbf⋅ft}...

  • Page 24: Overhaul

    S1-UNAE01A_4.book 13 ページ ２００４年５月２１日　金曜日　午後７時５０分 SUSPENSION SU02–13 OVERHAUL EN09ABC02H200001 IMPORTANT POINTS - DISMOUNTING SUPPORT THE FRAME WITH STANDS Park the vehicle on level ground. Be sure to block the wheels before dismounting. SAPH09ABC0200010 Jack up the axle, and support the frame with stands. Remove the tires.
  • Page 25 S1-UNAE01A_4.book 14 ページ ２００４年５月２１日　金曜日　午後７時５０分 SU02–14 SUSPENSION REMOVAL OF THE SPRING PIN (REAR SUSPENSION) Remove the lubrication fitting and spring pin lock bolt. SAPH09ABC0200014 Use a brass rod to remove the spring pins from the shackle and spring bracket. SAPH09ABC0200015 IMPORTANT POINTS - DISASSEMBLY REPLACEMENT OF THE EYE BUSHING (REAR SUSPENSION) Use a suitable tool to press out the old eye bushing.
  • Page 26 S1-UNAE01A_4.book 15 ページ ２００４年５月２１日　金曜日　午後７時５０分 SUSPENSION SU02–15 IMPORTANT POINTS - ASSEMBLY ASSEMBLY OF THE LEAF SPRING ! WARNING When clamping the spring leaves, they may jump. Care should be taken to avoid possible personal injury. Apply coating on the leaf after removing rust, and apply chassis grease on both surfaces of leaves.
  • Page 27 SU02_001.fm 16 ページ ２００４年５月２４日　月曜日　午後４時２１分 SU02–16 SUSPENSION LUBRICATION (REAR SUSPENSION) Lubricate the following parts with chassis grease. • Spring pins • Auxiliary spring slide seats HINT Do not apply chassis grease to other parts and Front suspension. SAPH09ABC0200022 INSTALLATION OF THE U-BOLT Put the caster shim on the front axle I-beam part of the each side.

  • Page 28: Inspection And Repair

    SU02_001.fm 17 ページ ２００４年５月２４日　月曜日　午後４時２１分 SUSPENSION SU02–17 INSPECTION AND REPAIR EN09ABC02H300001 Unit: mm {in.} Inspection item Standard Limit Remedy Inspection procedure Spring pin: Outside Rear 31.66 {1.246} 31.30 Replace. Measure diameter {1.232} Clearance between spring pin 0.125 Replace the pin Measure and eye bushing {0.0049} {0.0197}...
  • Page 29 S1-UNAE01A_4.book 18 ページ ２００４年５月２１日　金曜日　午後７時５０分 SU02–18 SUSPENSION Inspection item Standard Limit Remedy Inspection procedure Shock absorber: — — Replace, if neces- Visual check Operation, oil leak and dam- sary. Cushion: — — Damage and wear Shock absorber pin and — — bracket: Damage and wear Shackle:...

  • Page 30: Air Suspension Assembly

    SU02_001.fm 19 ページ ２００４年７月９日　金曜日　午後２時４５分 SUSPENSION SU02–19 AIR SUSPENSION ASSEMBLY DATA AND SPECIFICATIONS EN09ABC02I200002 REAR SUSPENSION Model HINO 268, 338 (NJ8J, NV8J) Type HENDRICKSON AL-V...

  • Page 31: Description

    SU02_001.fm 20 ページ ２００４年７月９日　金曜日　午後２時４５分 SU02–20 SUSPENSION DESCRIPTION EN09ABC02C100002 REAR SUSPENSION SAPH09ABC0200037 Spring hanger Height control valve Main support member Quick align base Air spring Transverse torque rod Shock absorber...

  • Page 32: Troubleshooting

    S1-UNAE01A_4.book 21 ページ ２００４年５月２１日　金曜日　午後７時５０分 SUSPENSION SU02–21 TROUBLESHOOTING EN09ABC02F300002 Symptom Possible cause Remedy/Prevention Abnormal sound occurs from the Eccentric wear of the shock absorber Replace the pin and/or rubber bush- spring while driving. fitting pin ing. Uncomfortably (Rolling and pitch- Deflection and damage of the bushings Replace the main support member or ing) of the main support member or the...

  • Page 33: Component Locator

    SU02_001.fm 22 ページ ２００４年７月９日　金曜日　午後２時４５分 SU02–22 SUSPENSION COMPONENT LOCATOR EN09ABC02D100002 REAR SUSPENSION SAPH09ABC0200038 Air spring Link Cross channel Spring hanger Main support member Bottom cap Spring seat Inner reinforcement plate U-bolt Outer reinfocement plate Top pad Transverse rod Lower shock absorber bracket Upper shock absorber bracket Shock absorber From air tank...

  • Page 34: Overhaul

    S1-UNAE01A_4.book 23 ページ ２００４年５月２１日　金曜日　午後７時５０分 SUSPENSION SU02–23 OVERHAUL EN09ABC02H200002 IMPORTANT POINTS - DISASSEMBLY SUPPORT THE FRAME WITH STAND. Park the vehicle on level ground. Be sure to block the wheels before dismounting. SAPH09ABC0200010 Jack up the axle, and support the frame with the stand. SAPH09ABC0200039 DISCONNECT THE SUSPENSION FROM REAR AXLE Remove the U-bolt lock nuts and washers.
  • Page 35 S1-UNAE01A_4.book 24 ページ ２００４年５月２１日　金曜日　午後７時５０分 SU02–24 SUSPENSION Remove the quick align bolts, lock nuts washers, and quick align SPRING bases from the spring hanger. HANGER Remove the main support member assembly. BOLT NUT & WASHER QUICK ALIGN BASE SAPH09ABC0200043 REMOVE OF CROSS CHANNEL Remove the lock nuts and washers which connect the air spring to cross channel.
  • Page 36 SU02_001.fm 25 ページ ２００４年５月２４日　月曜日　午後５時６分 SUSPENSION SU02–25 REMOVE OF SHOCK ABSORBER LOWER BACKET Remove the shock absorber completely from the chassis. Remove the shock absorber lower bracket. SAPH09ABC0200047 REMOVAL OF TRANSVERSE ROD Remove the lock nuts and washers which connect the transverse rod INNER to the frame.
  • Page 37 S1-UNAE01A_4.book 26 ページ ２００４年５月２１日　金曜日　午後７時５０分 SU02–26 SUSPENSION Assembly standard: 606.4 mm {23.9 in.} If the shock absorber length is not the assembly standard, adjust the extension rod length, so that the shock absorber length is the assem- bly standard. EXTENSION ROD SAPH09ABC0200051...

  • Page 38: Inspection And Repair

    S1-UNAE01A_4.book 27 ページ ２００４年５月２１日　金曜日　午後７時５０分 SUSPENSION SU02–27 INSPECTION AND REPAIR EN09ABC02H300002 Unit: mm {in.} Inspection item Standard Limit Remedy Inspection procedure Air spring: — — Replace, if neces- Visual check Wear, damage and crack sary. Main support member: — — Replace, if neces- Visual check Crack and damage sary.
  • Page 39 S1-UNAE01A_4.book 28 ページ ２００４年５月２１日　金曜日　午後７時５０分 SU02–28 SUSPENSION Inspection item Standard Limit Remedy Inspection procedure Shock absorber: — — Replace, if neces- Visual check Operation,oil leak and damage sary. Upper and lower brackets: — — Crack and damage Transverse rod: — — Replace, if neces- Visual check Crack and damage...
  • Page 40 S1-UNAE01A_4.book 1 ページ ２００４年５月２１日　金曜日　午後７時５０分 CHASSIS FRAME FC02–1 C HASSIS FRAME F C 0 2 FC02-001 CHASSIS FRAME ........FC02-2 TROUBLESHOOTING ........FC02-2 INSPECTION ........... FC02-2 REPAIRS............FC02-3...
  • Page 41 S1-UNAE01A_4.book 2 ページ ２００４年５月２１日　金曜日　午後７時５０分 FC02–2 CHASSIS FRAME CHASSIS FRAME TROUBLESHOOTING EN10ABC02F300001 Symptom Possible cause Remedy/Prevention Frame distortion (Vehicle inclina- Flattening or breakage of springs on Replace spring tion) one side Incorrect mounting (Attachment of Correct mounting heavy weight on one side of the vehi- cle) •...
  • Page 42 S1-UNAE01A_4.book 3 ページ ２００４年５月２１日　金曜日　午後７時５０分 CHASSIS FRAME FC02–3 INSPECT THE FRAME FOR BENDING, TWISTING OR OTHER DEFORMATION. CHECK THE TIGHTENESS OF THE RIVETS, AND BOLTS. SAPH10ABC0200003 REPAIRS EN10ABC02H200002 FRAME ALIGNMENT Correct the frame alignment. SAPH10ABC0200004 CRACKING OF THE FRAME Clean the area around the cracks with a steam cleaner, soap and water, or a solvent.
  • Page 43 S1-UNAE01A_4.book 4 ページ ２００４年５月２１日　金曜日　午後７時５０分 FC02–4 CHASSIS FRAME Make the V-shape groove with a grinder along the frame crack according the following table. Unit: mm {in.} x° 4.5 {0.18} 1.0 {0.039} 6 {0.24} 1.0 {0.039} 7 {0.28} 1.5 {0.059} 1 {0.039} 8 {0.31} 1.5 {0.059} 1 {0.039}...
  • Page 44 S1-UNAE01A_4.book 5 ページ ２００４年５月２１日　金曜日　午後７時５０分 CHASSIS FRAME FC02–5 Reinforcement patching method. Patch-plate with ends squared off rather than tapered can cause dam- WRONG CORRECT age. The patching plate thickness should be the same as the frame. LESS THAN 30º SAPH10ABC0200009 WRONG CORRECT SAPH10ABC0200010 CORRECT...
  • Page 45 S1-UNAE01A_4.book 6 ページ ２００４年５月２１日　金曜日　午後７時５０分 FC02–6 CHASSIS FRAME Diameter of plug welding hole. NOTICE Prohibit plug welding on the flange. PLUG WELDING dφ SAPH10ABC0200013 Interval of the holes a ≥50+d/2 b≥ 3d e1e2≥701+a dφ: 18or less SAPH10ABC0200014 Method of welding on the flange. CORRECT WRONG DO NOT WELD HERE...
  • Page 46 S1-UNAE01A_4.book 7 ページ ２００４年５月２１日　金曜日　午後７時５０分 CHASSIS FRAME FC02–7 (10) In welding, be sure that there is no undercut A or overlap B of the bead and pin hole. CORRECT WRONG NOTICE An experienced professional welder should always perform the weld- ing since a poor welding job on the frame can cause damage. SAPH10ABC0200017 WELDING CONDITION (WHEN WELDING ROD IS USED) Electric current (Unit: A)
  • Page 47 S1-UNAE01A_4.book 8 ページ ２００４年５月２１日　金曜日　午後７時５０分...
  • Page 48 S1-UNAE01A_4.book 1 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–1 C AB C A 0 2 CA02-001 CAB ASSEMBLY ........CA02-2 REPLACEMENT..........CA02-45 AFFIXING WEATHERSTRIP PROCEDURE . CA02-46 DATA AND SPECIFICATIONS ......CA02-2 TROUBLESHOOTING ........CA02-3 DISMOUNTING AND MOUNTING ....CA02-4 FRONT BUMPER ........CA02-50 INSPECTION AND REPAIR ......CA02-7 COMPONENT LOCATOR ......

  • Page 49: Cab Assembly

    S1-UNAE01A_4.book 2 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–2 CAB ASSEMBLY DATA AND SPECIFICATIONS EN11ABC02I200001 Cabin Engine hood All steel welded construction, safety Tilt hood, made of FRP. Type glass fitted to all windows Tilt system Less Torsion bar Tilt angle — 75° SAPH11ABC0200001 Windshield glass Cab body Roof...

  • Page 50: Troubleshooting

    S1-UNAE01A_4.book 3 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–3 TROUBLESHOOTING EN11ABC02F300001 HOOD TILT Symptom Possible cause Remedy/Prevention Hood does not tilt up. Hood mounting hook does not release. Inspection of hood mounting hook. Oil damper does not release. Inspection of oil damper mechanism. Damaged torsion bar Replace torsion bar.

  • Page 51: Dismounting And Mounting

    S1-UNAE01A_4.book 4 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–4 BLOWER Symptom Possible cause Remedy/Prevention Malfunction of blower when power Blown fuse Change fuse or check for short circuit. is ON. Malfunction in heater relay Inspect relay. Malfunction of heater blower switch Inspect power switch. Malfunction of register Check register.
  • Page 52 S1-UNAE01A_4.book 5 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–5 CAB FRONT SIDE Remove the heater hose, pipe for air conditioner, air cleaner and bracket. SAPH11ABC0200004 Remove the cab-chassis harness box lid and disconnect all the con- nectors of the harness connected to the cab and chassis. SAPH11ABC0200005 Disconnect the steering shaft Make alignment marks on both the steering shaft and shaft spline.
  • Page 53 S1-UNAE01A_4.book 6 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–6 DISMOUNT CAB Remove the mounting rubber nuts. (4 places) SAPH11ABC0200008 Using a crane or hoist, bring the cab lifting device to slight tension. Lift the cab and set the cab on a cab stand. ! WARNING Never go under the cab while lifting or suspending the cab.

  • Page 54: Inspection And Repair

    S1-UNAE01A_4.book 7 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–7 INSPECTION AND REPAIR EN11ABC02H100002 Inspection item Standard Limit Remedy Inspection procedure Visual check Check the mounting rubber for Replace, if — — deformation. necessary. Visual check Repair or Check the cab for damage and — —...

  • Page 55: Component Locator

    S1-UNAE01A_4.book 8 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–8 HOOD COMPONENT LOCATOR EN11ABC02D100001 SAPH11ABC0200013 Hood Torsion bar Radiator Oil damper Head light, Front & Side turn light Chassis frame Hinge Front bumper Stopper wire Torsion bar bracket Tightening torque Unit: N⋅m {kgf⋅cm, lbf⋅ft} 34.5-51.5 {352-526, 25-38} 46-68 {469-694, 34-50}...

  • Page 56: Overhaul

    S1-UNAE01A_4.book 9 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–9 OVERHAUL EN11ABC02H200001 BEFORE DISMOUNTING THE HOOD Be sure to block the front wheels. REMOVE BUMPER FROM CHASSIS FRAME TILT HOOD REMOVE OIL DAMPER While complete opening the hood, remove the upper and lower nuts from the ball joints of the oil damper. SAPH11ABC0200014 SUPPORT THE HOOD •...
  • Page 57 S1-UNAE01A_4.book 10 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–10 REMOVE STOPPER WIRE Using a crane or hoist, hold the hood before removing the stopper wire. Remove the bolts and nuts from the stopper wire. SAPH11ABC0200015 REMOVE HINGE Remove the flange bolts and nuts from the hinge sub assembly on the chassis frame.
  • Page 58 S1-UNAE01A_4.book 11 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–11 INSTALL HOOD HINT Installation takes place in the reverse order of the removal. Please pay attention to the following points. Using a crane or hoist, support the hood. Match the hole of hinge and hinge sub assembly. Tighten the flange bolts and nuts.

  • Page 59: Frp Repair Procedure

    S1-UNAE01A_4.book 12 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–12 FRP REPAIR PROCEDURE EN11ABC02H200003 REPAIR MATERIAL Material Main composition Note Unsaturated polyester Polyester resin Methylethyl ketone Hardener for polyester Peroxyacid Glass mat Acetone Acetone Unsaturated polyester Putty Methylethyl ketone Putty hardener Peroxyacid Compound (rubbed finely) Waxes (twinkle) Masking tape Adhesive tape (18 mm wide)
  • Page 60 S1-UNAE01A_4.book 13 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–13 MAIN TOOLS Tool Form for wide grinding or cutting Hand grinder (or disc sander) for V–groove cutting or small grinding Hand router to spray repair gel coat Spray gun to mix resin and hardener or compound paints (2 pcs) Polyethylene vessel Scissors (or cutter)
  • Page 61 S1-UNAE01A_4.book 14 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–14 REPAIR METHOD Possible Repair Area a. Resin crack or paint damage can be repaired if area is less than 60mm (2.4 in.) in length. b. A broken edge or cracked corner more than 10mm (0.016in. cannot be repaired.
  • Page 62 S1-UNAE01A_4.book 15 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–15 Symptom Repair method Note (2) Crack in resin a) Back side grinding Grind area as small as possible Using a hand grinder or router, grind the back side of the crack. (Overlay on the b) Overlay Mix hardener perfectly.
  • Page 63 S1-UNAE01A_4.book 16 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–16 Symptom Repair method Note (3) Broken resin a) Grind back side Grind back side using hand grinder or router. (Overlay from b) Overlay back side.) Refer to (2)-b) but use 4 sheets of glass mats. Apply masking tape in order that resin does not flow to front surface while overlaying.

  • Page 64: Gelcoat Repair Procedure

    S1-UNAE01A_4.book 17 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–17 GELCOAT REPAIR PROCEDURE EN11ABC02H200004 Trouble Cause Check item, solution Spiderweb-like cracking Impact Handling precautions when mold is removed / Do not hit the mold with a hammer. Gelcoat film is too thick. Mold defect. Bending force Gelcoat film is too thick.
  • Page 65 CA02_001.fm 18 ページ ２００４年５月２４日　月曜日　午後４時２３分 CA02–18 SCRATCHES AND CRACKS IN THE GELCOAT LAYER • There are several ways to repair shallow scratches in the gelcoat layer, such as: Rub off scratches using a rubbing compound. Lightly sand the gelcoat with #600 waterproof sandpaper and then remove scratches with sandpaper and a compound and buff the sur- face.
  • Page 66 CA02_001.fm 19 ページ ２００４年７月９日　金曜日　午後２時４６分 CA02–19 SPIDERWEB-LIKE CRACKS FORMED BY A BLOW OR OTHER IMPACT • Most spiderweb-like cracks are formed by impact; for instance, when the inside surface is hammered to remove the mold, or when an abnormal shock is imparted to the inside surface during other work procedures.
  • Page 67 S1-UNAE01A_4.book 20 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–20 DOOR COMPONENT LOCATOR EN11ABC02D100002 SAPH11ABC0200018 Lock cylinder Inside upper trim Weather strip Door frame Outside handle Armrest Striker Door assist grip Door lock Outer oscillate-proof Regulator Glass run weather strip Inside hole cover Ashtray (driver side only) Inside trim Inside handle Tightening torque...

  • Page 68: Overhaul

    S1-UNAE01A_4.book 21 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–21 OVERHAUL EN11ABC02H200002 REMOVE REGULATOR HANDLE. (Without power window) Use a piece of cloth to catch the two ends of the retainer ring and pull the cloth back and forth as shown, to remove the ring. SAPH11ABC0200019 REMOVE INSIDE TRIM.
  • Page 69 S1-UNAE01A_4.book 22 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–22 SERVICE HOLE COVER AND REGULATOR INSTALLING Stick butyl rubber tape along lower tangent line of the drain hole of the door. Insert the regulator handle with retainer ring into the regulator. DOOR HINGE ADJUSTMENT Tilt the hood. SAPH11ABC0200023 Make vertical and horizontal adjustments by loosening the hinge bolts on the door.
  • Page 70 S1-UNAE01A_4.book 23 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–23 SAPH11ABC0200027 CLEARANCES BETWEEN BODY AND DOOR Unit: mm {in.} 5.8-8.8 {0.23-0.35} 14.6-18.6 {0.57-0.73} 12.5-16.5 {0.50-0.64} 5.8-8.8 {0.23-0.35} 5.0-9.0 {0.20-0.35} 11.8-15.8 {0.46-0.62} 12.5-16.5 {0.50-0.64} 17.3-23.3 {0.68-0.92}...

  • Page 71: Seat

    S1-UNAE01A_4.book 24 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–24 SEAT COMPONENT LOCATOR EN11ABC02D100003 DRIVER'S SEAT SAPH11ABC0200028 Seat back Seat adjuster handle Seat cushion Seat suspension (If so equipped) Seat reclining knob Seat leg Tightening torque Unit: N⋅m {kgf⋅cm, lbf⋅ft} A 17.5-32.5 {179-331, 13-23} B 11.8-14.7 {120-150, 9-11} C 19.6-27.4 {200-280, 14.5-20} D 26.5-48 {270-490, 19.5-35.5}...
  • Page 72 S1-UNAE01A_4.book 25 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–25 ASSISTANT'S SEAT SAPH11ABC0200030 Seat back Seat tilt adjuster handle Seat cushion Tightening torque Unit: N⋅m {kgf⋅cm, lbf⋅ft} 17.5-32.5 {179-331, 13-23} 29.4-44.1 {300-450, 22-32.5} 19.6-27.4 {200-280, 14.5-20} 11.8-14.7 {120-150, 9-11} 26.5-48 {270-490, 19.5-35}...
  • Page 73 S1-UNAE01A_4.book 26 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–26 SUSPENSION SEAT (IF SO EQUIPPED) SAPH11ABC0200031 Seat suspension Air tube...
  • Page 74 S1-UNAE01A_4.book 27 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–27 SEAT BELT SAPH11ABC0200032 Outer seat belt (Driver's seat) Center seat belt Seat belt guide Inner seat belt (Assistant's seat) Seat belt cover Outer seat belt (Assistant's seat) Inner seat belt (Driver's seat) Tightening torque Unit: N⋅m {kgf⋅cm, lbf⋅ft} 29-55 {296-560, 22-40}...

  • Page 75: Component Locator

    S1-UNAE01A_4.book 28 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–28 INSTRUMENT PANEL COMPONENT LOCATOR EN11ABC02D100004 SAPH11ABC0200092 Pedal bracket support Switch board panel Upper panel Cluster finish panel Instrument panel cross member Cluster housing Gusset Cluster bezel Lower center cover Upper right cover Lower right cover Side cover Panel upper cover...

  • Page 76: Dismounting And Mounting

    S1-UNAE01A_4.book 29 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–29 Tightening torque Unit: N⋅m {kgf⋅cm, lbf⋅ft} 2.8-3.2 {29-32, 2.1-2.3} 11.5-20.5 {117-209, 8.5-15.1} 1.5-2.5 {16-25, 1.2-1.8} 12-22 {122-224, 8.8-16.2} 7.5-16.5 {77-168, 5.6-12.1} DISMOUNTING AND MOUNTING EN11ABC02H100003 BEFORE REMOVING THE INSTRUMENT PANEL. Disconnect the battery cable from the battery ground terminal. REMOVE THE UPPER RIGHT COVER.

  • Page 77: Heater And Air Conditioner

    S1-UNAE01A_4.book 30 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–30 HEATER AND AIR CONDITIONER COMPONENT LOCATOR EN11ABC02D100005 SAPH11ABC0200038 Blower assembly Control panel assembly Air conditioner assembly Tightening torque Unit: N⋅m {kgf⋅cm, lbf⋅ft} 3.9-4.9 {40-50, 2.9-3.6} 1.4-2.4 {14-24, 1.0-1.7} 3.9-4.9 {40-50, 2.9-3.6}...

  • Page 78: Air Conditioning System

    S1-UNAE01A_4.book 31 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–31 AIR CONDITIONING SYSTEM SPECIFICATION DATA EN11ABC02H100004 Refrigerant HFC 134a Oil for air conditioning compressor. ND-OIL 8 PRECAUTIONS REGARDING REFRIGER- ANT (HFC134A) EN11ABC02H300001 COMPATIBILITY The HFC134a system and R12 system do not have compatible cooling cycle components, compressor oil, and other parts. ABOUT THE NEW REFRIGERANT (HFC134A) Always use HFC134a.

  • Page 79: Precautions For Replenishing The Refrigerant Gas

    S1-UNAE01A_4.book 32 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–32 CHECKING FOR REFRIGERANT GAS LEAKS The conventional halide torch type leak tester uses a reaction with chlorine to detect a refrigerant leak. It cannot be used to detect an HFC134a gas leak, therefore, not only because HFC134a contains no chlorine but also because the tester breaks down the sucked-in HFC134a and produces a toxic substance.

  • Page 80: Precautions For Removing/Installing The Air Conditioner

    S1-UNAE01A_4.book 33 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–33 PRECAUTIONS FOR REMOVING/INSTALL- ING THE AIR CONDITIONER EN11ABC02H200005 PRECAUTIONS FOR CHANGING O-RINGS Always replace an old O-ring with a new O-ring for HFC134a when you remove a pipe or hose. Use a toothpick or other soft implement to remove the O-ring so that you do not damage the pipe or hose.
  • Page 81 S1-UNAE01A_4.book 34 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–34 REPLENISHING THE COMPRESSOR OIL When replacing a functional part When replacing a functional part (condenser, evaporator, etc.), supply the amount of new compressor oil shown in the following table. NOTICE • Use compressor oil for HFC134a (R134a) •...

  • Page 82: Recovery And Replenishment Of Refrigerant

    S1-UNAE01A_4.book 35 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–35 RECOVERY AND REPLENISHMENT OF REFRIGERANT EN11ABC02H500002 RECOVERING THE REFRIGERANT (HFC134A) Connect a gauge manifold to the air conditioner piping service valve and the refrigerant gas recovery unit, and then open the valves on the low-pressure and high-pressure sides and recover the refrigerant gas. Once the gas has been recovered, close the gauge manifold valves (low-pressure side and high-pressure side).
  • Page 83 S1-UNAE01A_4.book 36 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–36 b. Forming a vacuum (a) Open the gauge manifold high-pressure valve (HI) and low- pressure valve (LO). (b) Turn on the vacuum pump and evacuate air until a vacuum is formed (10 minutes). (c) When the low-pressure gauge scale reading equals or exceeds -0.1MPa (-750mmHg), close the high-pressure and the low-pressure valves and turn off the vacuum pump.
  • Page 84 S1-UNAE01A_4.book 37 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–37 d. Airtightness check (2) (using refrigerant) Add a small quantity of refrigerant and then check for airtightness using a gas leak detector. (a) Remove the charging hose connected to the vacuum pump (green hose) and connect it to a service can. (b) Remove the air inside the charging hose (green).
  • Page 85 S1-UNAE01A_4.book 38 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–38 Replenish the refrigerant. a. Supplying refrigerant from the high-pressure side (a) With the engine stopped, open the gauge manifold high-pres- sure valve and the service can valve, and fill about one service can with refrigerant. NOTICE •...

  • Page 86: Maintenance

    S1-UNAE01A_4.book 39 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–39 Checking the amount of refrigerant supplied a. Using the gauge manifold (a) Set the following conditions. • Open all the vehicle doors. • Set the temperature control to the maximum cooling setting. • Set the blower speed to the HI position. •...
  • Page 87 S1-UNAE01A_4.book 40 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–40 SST: ENGINE MODEL:J08E Compression gauge (09444-1210) CRANKSHAFT or belt tension gauge (Denso product No. 95506-00090) PULLEY COMPRESSOR PULLEY FOR AIR CONDITIONING Amount of deflection: Use 09444-1210 Standard value 11mm (0.434 in.) [Reference force applied to belt: IDLER 98N (10kgf, 22lb)] PULLEY...
  • Page 88 S1-UNAE01A_4.book 41 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–41 REPLACEMENT EN11ABC02H100013 REPLACING THE DRYING AGENT IN THE MODULATOR Remove the filter with hexagon wrench and then take out and replace the drying agent. The plastic screw cannot be re-used. Be sure to replace it with a new one.
  • Page 89 S1-UNAE01A_4.book 42 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–42 Replacing the evaporator a. Remove the instrument panel center lower cover and AS lower cover. b. Remove the blower assembly. c. Remove the HVAC. d. Remove the cooler piping (interior). e. Remove the bracket below the piping through-hole. Remove the expansion valve and cover.
  • Page 90 S1-UNAE01A_4.book 43 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–43 DISMOUNTING AND MOUNTING EN11ABC02H100006 IMPORTANT POINTS - MOUNTING NOTICE • Should not bend the Inner cable when cable route. • Set the cable at pulled state and make sure the link to boss. Set position is as follows. Cable Color Position...

  • Page 91: Windshield

    S1-UNAE01A_4.book 44 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–44 WINDSHIELD COMPONENT LOCATOR EN11ABC02D100006 SAPH11ABC0200044 Weatherstrip Back window Windshield glass...
  • Page 92 S1-UNAE01A_4.book 45 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–45 REPLACEMENT EN11ABC02H100007 BEFORE REPLACING THE WINDSHIELD. Remove the windshield wiper. REMOVE THE WINDSHIELD. Cut the lip of the weatherstrip with a knife. The windshield is heavy so remove it using at least two persons. SAPH11ABC0200045 MOUNTING THE WINDSHIELD.
  • Page 93 S1-UNAE01A_4.book 46 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–46 AFFIXING WEATHERSTRIP PROCEDURE EN11ABC02H300002 REMOVE THE CORNER WINDSHIELD WEATHERSTRIPS (79413- 1470A) FROM THE WINDSHIELD GLASS ASSY. (79410-2511A). (REFER TO FIGURE 1.) SAPH11ABC0200089 CLEANING THE GLASS Using a nap-free cloth or felt and a cleaning solvent, clean the glass flange areas where the weatherstrip has been removed, and remove grease, oil, water, dirt, and foreign substances from the joining surfaces.
  • Page 94 S1-UNAE01A_4.book 47 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–47 DRY THE SOLVENT After completing steps 2 and 3, allow the glass to dry for at least 3 minutes so that the cleaning solvent has fully dried. NOTICE After the cleaning solvent has been applied (and while it is drying), be careful not to allow oil, water, dirt, or foreign substances to stick to the solvent.
  • Page 95 S1-UNAE01A_4.book 48 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–48 11. CLEANING THE BODY Using a cloth dipped in a cleaning solvent, clean the area where the weatherstrip and glass have been removed, and remove grease, oil, water, dirt, and foreign substances. NOTICE • Cleaning solvent: (Isopropyl) alcohol •...
  • Page 96 S1-UNAE01A_4.book 49 ページ ２００４年５月２１日　金曜日　午後７時５０分 CA02–49 17. APPLYING ADHESIVE: WEATHERSTRIP AND BODY Apply adhesive between the body and the weatherstrip. (For details, refer to the assembly diagram.) NOTICE • Do not use an adhesive whose expiration date has passed. • Storage conditions: 0—40°C, indoor storage •...

  • Page 97: Component Locator

    CA02_001.fm 50 ページ ２００４年７月９日　金曜日　午後２時４７分 CA02–50 FRONT BUMPER COMPONENT LOCATOR EN11ABC02D100007 STANDARD SETTING SAPH11ABC0200097 Bumper sub assembly Corner bumper Bumper stay Tightening torque Unit: Nbm {kgfbcm, lbfbft} 104-156 {1061-1592, 77-115} 13-29 {133-296, 10-21}...
  • Page 98 CA02_001.fm 51 ページ ２００４年７月９日　金曜日　午後２時４７分 CA02–51 IN FRONT SETTING SAPH11ABC0200098 Bumper sub assembly Bumper protector Bumper stay Bumper protector bracket Corner bumper Tightening torque Unit: Nbm {kgfbcm, lbfbft} 104-156 {1061-1592, 77-115} 13-29 {133-296, 10-21}...
  • Page 99 CA02_001.fm 52 ページ ２００４年５月２４日　月曜日　午後４時２８分...
  • Page 100 S1-UNAE01A_4.book 1 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–1 E LECTRICAL EQUIPMEMT EL 0 1 EL01-001 ELECTRICAL PARTS ....... EL01-2 DATA AND SPECIFICATIONS ......EL01-2 COMPONENT LOCATOR.........EL01-3 TROUBLESHOOTING ........EL01-12 GENERAL INSTRUCTION ......EL01-13 HANDLING PRECAUTION ......EL01-18 INSPECTION ..........EL01-19 INSPECTION AND ADJUSTMENT ....EL01-38 SPEEDOMETER CONVERSION RATE LIST ................EL01-40...

  • Page 101: Electrical Parts

    S1-UNAE01A_4.book 2 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–2 ELECTRICAL EQUIPMEMT ELECTRICAL PARTS DATA AND SPECIFICATIONS EN12ABC01I200001 ELECTRICAL SYSTEM Voltage Direct current 12 volts Ground Negative (-) ground BULB WATTAGE RATING Head light 60/55W BULE TYPE Clearance light and Identification light LED TYPE 1.54W (Replace with unit) Front turn signal light Front side turn signal light Front side maker light...

  • Page 102: Component Locator

    S1-UNAE01A_4.book 3 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–3 COMPONENT LOCATOR EN12ABC01D100001 PARTS INSTALLED POSITION PARTS INSTALLED PARTS INSTALLED Air conditioner relay AISIN A450 ATM ECU ATM neutral relay ABS ECU (Full air brake) ATM starter relay ABS ECU (MYDRO MAX brake) Daytime light relay Daytime running light ECU ECU lack, behind the...
  • Page 103 S1-UNAE01A_4.book 4 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–4 ELECTRICAL EQUIPMEMT PARTS INSTALLED PARTS INSTALLED ABS Diagnosis switch Back mirror light (If so equipped) Heater back mirror LH Diagnosis connector (If so equipped) Back mirror Heater back mirror RH DST-1 Connector (If so equipped) Pedal bracket Warning buzzer Water temperature sender...
  • Page 104 S1-UNAE01A_4.book 5 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–5 PARTS INSTALLED PARTS INSTALLED Air gauge sensor front Back light switch (EATON MTM) (Full air brake) Air gauge sensor rear Neutral switch (EATON MTM) Manual transmission (Full air brake) Air tank Low pressure switch No.1 Speed sensor (EATON MTM) (Full air brake) Neutral start switch...
  • Page 105 S1-UNAE01A_4.book 6 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–6 ELECTRICAL EQUIPMEMT PARTS INSTALLED PARTS INSTALLED Frame, outside of the Connector, block heater power Rear side of the bat- Rear combination light LH side rail LH rear end source tery box Frame, outside of the Rear combination light RH side rail RH rear end...
  • Page 106 S1-UNAE01A_4.book 7 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–7 ECU RACK WINDSHIELD WIPER DAYTIME RUNNING CONTROLLER LIGHT ECU TURN SIGNAL FLASHER PULSE ADJUST ECU ABS ECU AISIN A450 ATM ECU ENGINE ECU (U2) SAPH12ABC0100075...
  • Page 107 S1-UNAE01A_4.book 8 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–8 ELECTRICAL EQUIPMEMT INSTRUMENT PANEL LOWER CENTER WATER LEVEL WARNING CONTROLLER BLOWER ASSEMBLY HYDROMAX BRAKE CONTROLLER AIR CONDITIONER ASSEMBLY SAPH12ABC0100078...
  • Page 108 S1-UNAE01A_4.book 9 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–9 RELAY PANEL SAPH12ABC0100003 Daytime running light relay ATM neutral relay Head light dimmer relay ATM starter relay Head light main relay Power relay No.1 Horn relay Power relay No.2 Air conditioner relay Power accessory relay Heater relay (Air conditioner) Tail light relay No.1 Mirror heater relay (If so equipped)
  • Page 109 S1-UNAE01A_4.book 10 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–10 ELECTRICAL EQUIPMEMT POSITION OF THE POWER SUPPLY TERMINAL FOR EXTRA EQUIPMENT (CAB SIDE) SPARE POWER SOURCE CONNECTOR SAPH12ABC0100077...
  • Page 110 S1-UNAE01A_4.book 11 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–11 POSITION OF THE POWER SUPPLY TERMINALS FOR EXTRA EQUIPMENT (CHASSIS SIDE) No.3 CROSSMEMBER REAR COMBINATION LIGHT SPARE POWER SOURCE CONNECTOR SPARE POWER SOURCE CONNECTOR SAPH12ABC0100005...

  • Page 111: Troubleshooting

    S1-UNAE01A_4.book 12 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–12 ELECTRICAL EQUIPMEMT TROUBLESHOOTING EN12ABC01F300001 STARTING SYSTEM Symptom Possible cause Remedy/Prevention Engine does not operate (Starter Poor contact condition Clean or replace contacts. switch) Engine does not operate (Battery) Open circuit in harness Check and correct. Short circuit between electrodes Replace battery.

  • Page 112: General Instruction

    S1-UNAE01A_4.book 13 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–13 TAIL AND LICENSE PLATE LIGHT CIRCUIT Symptom Possible cause Remedy/Prevention Tail and license plate light does not Bulb burned out Replace bulb. turn on (Light) Not grounded Check the grounding. Broken wire Repair wire. Tail and license plate light does not Fuse burned out Replace fuse.
  • Page 113 S1-UNAE01A_4.book 14 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–14 ELECTRICAL EQUIPMEMT CONNECTOR The connector consists of the male and female connectors. Male and female connectors are classified according to the shape of the terminals in the connector. Male and female connectors are provided with a lock, so that they can not be separated easily.
  • Page 114 S1-UNAE01A_4.book 15 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–15 FUSE The power supply must be switched off for fuse replacement. Use a proper amperage fuse. NOTICE Wire burning may be caused when a fuse with an excessively large current capacity is used. If the fuse should blow frequently, investigate the cause and correct it.
  • Page 115 S1-UNAE01A_4.book 16 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–16 ELECTRICAL EQUIPMEMT RELAY (TYPE, NAME AND INSPECTION) TYPE-1: Tail light relay No.1 Tail light relay No.2 Power accessory relay Power relay No.1 Power relay No.2 ATM starter relay (MD) Head light main relay Head light dimmer relay Daytime light relay Mirror heater relay SAPH12ABC0100013...
  • Page 116 S1-UNAE01A_4.book 17 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–17 TYPE-4 AND TYPE-5 INSPECTION Apply voltage to terminals; 12V to terminal 1, 85920-2760 Ground to terminal 2. 28300-1280 Under normal condition, terminals 3 and 5 switch on. SAPH12ABC0100016 TYPE-6 INSPECTION Apply voltage to terminals; 12V to terminal 1, 28620-1470 Ground to terminal 2.

  • Page 117: Handling Precaution

    S1-UNAE01A_4.book 18 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–18 ELECTRICAL EQUIPMEMT HANDLING PRECAUTION EN12ABC01C100002 BATTERY HYDROMETER ! WARNING • Since the batteries produce explosive hydrogen gas, do not allow any open or electric sparks near the batteries. • The batteries produce explosive gas and contain corrosive sulfu- ric acid.

  • Page 118: Inspection

    S1-UNAE01A_4.book 19 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–19 INSPECTION EN12ABC01H300001 POWER SUPPLY CIRCUIT TERMINAL A FUSIBLE LINK BLOCK INSPECTION Check the voltage between fusible link block terminal A and chassis body ground. Under normal condition, the voltage is about 12V. If it is not correct, check the battery cable, wiring harness, etc. •...
  • Page 119 S1-UNAE01A_4.book 20 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–20 ELECTRICAL EQUIPMEMT ENGINE STARTING CIRCUIT STARTER SWITCH INSPECTION Check the continuity between terminals. SAPH12ABC0100022 Terminals ACC M2 Switch position LOCK SAPH12ABC0100023 STARTER RELAY INSPECTION Refer to page EL01-13.
  • Page 120 S1-UNAE01A_4.book 21 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–21 HEAD LIGHT CIRCUIT COMBINATION SWITCH INSPECTION Check the continuity between terminals. SAPH12ABC0100068 Lighting (ON, OFF): Hazard warning: Terminals Terminals Switch position Switch position TAIL TAIL AND HEAD Windshield wiper and washer: Lighting (HIGH, LOW): Terminals Terminals Switch position...
  • Page 121 S1-UNAE01A_4.book 22 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–22 ELECTRICAL EQUIPMEMT HEAD LIGHT RELAY INSPECTION Refer to page EL01-13. DAY TIME RUNNING LIGHT ECU HEAD HEAD LAMP LAMP ECU-B BATT M SW ECU-M HI BEAM PRESSURE DAY TIME LAMP RLY LIGHT & LIGHT & CHG- LT LH DL DU EP...
  • Page 122 S1-UNAE01A_4.book 23 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–23 DAYTIME RUNNING LIGHT ECU INSPECTION Wire the daytime running light ECU, bulbs, battery and others as shown in figure (See page EL01-22). Check operation of daytime running light ECU. Engine stopping Lighting switch positon OFF or Tail Head light Pass...
  • Page 123 S1-UNAE01A_4.book 24 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–24 ELECTRICAL EQUIPMEMT TURN SIGNAL, HAZARD, STOP CLEARANCE, TAIL AND LICENSE PLATE LIGHT CIRCUIT 12 11 10 E/G ECU FLASHER ASSY FUSE 15A FLASHER FUSE 10A CONTROL CIRCUIT STEP BATT H/W SW. 5W LED LED 5W 27W SAPH12ABC0100027 TURN SIGNAL FLASHER INSPECTION Wire the turn signal flasher, bulbs, battery and fuse as shown in fig-...
  • Page 124 S1-UNAE01A_4.book 25 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–25 STOP LIGHT SWITCH INSPECTION (HINO 268, 338 (NJ8J, NV8J) MODEL) Check the continuity between terminals. SAPH12ABC0100028 Terminals Switch position PUSH FREE SAPH12ABC0100029 STOP LIGHT SWITCH INSPECTION (EXCEPT FOR HINO 268, 338 (NJ8J, NV8J) MODEL) Check the continuity between terminals Push the plunger: continuity SAPH12ABC0100030...
  • Page 125 S1-UNAE01A_4.book 26 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–26 ELECTRICAL EQUIPMEMT COURTESY SWITCH INSPECTION Check the continuity between terminal and body ground. Between terminals PUSH No continuity FREE Continuity SAPH12ABC0100032 WINDSHIELD WIPER CIRCUIT WIPER MOTOR INSPECTION Apply 12V to terminals, the motor should operate as below. NOTICE Connect termianl LW to a 10A fuse and 12V power source.
  • Page 126 S1-UNAE01A_4.book 27 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–27 GAUGE, METER AND WARNING CIRCUIT FUEL GAUGE SENDER UNIT INSPECTION Measure resistance between terminals. Float position Resistance: Ω 0-1.2 29.5-32.5 146.5-153.5 SAPH12ABC0100036 COOLANT TEMPERATURE GAUGE SENDER UNIT INSPECTION Warm up the sender gauge and measure the resistance between the terminal and the body ground.
  • Page 127 S1-UNAE01A_4.book 28 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–28 ELECTRICAL EQUIPMEMT VEHICLE SPEED SENSOR INSPECTION (Model equipped with AISIN A450 automatic transmission) Wire the vehicle speed sensor, resistor and electric tester or voltmeter as shown in figure. Rotate the shaft of vehicle speed sensor by hand. Check voltage Under normal condition, voltage changes from less than 1.5 V to more than 11.5 V frequently.
  • Page 128 S1-UNAE01A_4.book 29 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–29 HYDRO MAX BRAKE CONTROLLER BUZZER POWER BUZZER STOP LAMP SW WARNING INDICATOR (RED) BRAKE SW MOTOR RELAY BUZZER FLOW SW FLOW SW DIFFERENCE PRESSURE SW. MOTOR MONITOR BLANK SAPH12ABC0100071 HYDRO MAX BRAKE CONTROLLER INSPECTION Wire the HYDRO MAX brake controller, buzzer, motor relay and oth- ers as shown in figure.
  • Page 129 S1-UNAE01A_4.book 30 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–30 ELECTRICAL EQUIPMEMT AIR PRESSURE SWITCH INSPECTION (MODEL HINO 268, 338 (NJ8J, NV8J) MODEL) Apply air pressure. Check the continuity between terminal and body ground. Between terminals Less than 490 kPa {5.0 kgf/cm Continuity 71 lbf/in More than 490 kPa {5.0 kgf/cm No continuity 71 lbf/in...
  • Page 130 S1-UNAE01A_4.book 31 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–31 10. CHECK THE OPERATION OF THE COOLANT LEVEL WARNING CONTROLLER. When the resistance of the coolant level sensor indicates less than 10kΩ, the coolant level warning controller does not operate, and when it is more than 30kΩ, it is operational and the buzzer rings. When the voltage of the power is 12V and the temperature is 20°C —...
  • Page 131 S1-UNAE01A_4.book 32 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–32 ELECTRICAL EQUIPMEMT 12. CHECK THE OPERATION OF THE WARNING BUZZER. Apply 12V D.C. across the terminals and check that the buzzer sounds. If it does not, replace the buzzer. SAPH12ABC0100049 POWER WINDOW CIRCUIT (IF SO EQUIPPED) DRIVER'S SIDE SWITCH INSPECTION Check the continuity between terminals.
  • Page 132 S1-UNAE01A_4.book 33 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–33 ASSISTANT'S SIDE: LOCK SWITCH OFF POSITION DRIVER'S SIDE: Terminals Terminals Switch position Switch position CLOSE CLOSE OPEN ASSISTANT'S SIDE: LOCK SWITCH ON POSITION Terminals Switch position OPEN CLOSE OPEN SAPH12ABC0100051 ASSISTANT'S SIDE SWITCH INSPECTION Check the continuity between terminals.
  • Page 133 S1-UNAE01A_4.book 34 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–34 ELECTRICAL EQUIPMEMT Terminals Switch position CLOSE OPEN SAPH12ABC0100073 POWER WINDOW MOTOR INSPECTION Check the continuity between terminals. If there is no continuity, replace the motor. Apply 12V to terminals, inspect the motor operation as below. PASSENGER SIDE DRIVER SIDE SAPH12ABC0100074...
  • Page 134 S1-UNAE01A_4.book 35 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–35 HEATER AND COOLER CIRCUIT BLOWER SWITCH INSPECTION Check the continuity between terminals. SAPH12ABC0100056 Terminals C M1 M2 H Switch position LAMP SAPH12ABC0100057 COOLER CONTROL SWITCH Check the continuity between terminals. Between terminals PUSH Continuity FREE No continuity...
  • Page 135 S1-UNAE01A_4.book 36 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–36 ELECTRICAL EQUIPMEMT CONDENSER ASSEMBLY INSPECTION Check continuity between terminals. SAPH12ABC0100059 Terminal Switch position HIGH SAPH12ABC0100060 POWER RELAY No.2 INSPECTION Refer to page EL01-13 BACK UP LIGHT CIRCUIT BACK UP LIGHT SWITCH INSPECTION Check the continuity between terminals. Between terminals PUSH Continuity...
  • Page 136 S1-UNAE01A_4.book 37 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–37 BLOCK HEATER CIRCUIT (IF SO EQUIPPED) BLOCK HEATER INSPECTION Check continuity between terminal 1 and 2. SAPH12ABC0100063...

  • Page 137: Inspection And Adjustment

    S1-UNAE01A_4.book 38 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL01–38 ELECTRICAL EQUIPMEMT INSPECTION AND ADJUSTMENT EN12ABC01H300002 ADJUSTMENT OF PULSE ADJUST COMPUTER HINT This is a device that enables a fine-tuning of compensating ratio of speedometer without modifying the speedometer driven gear of the transmission. CONNECTING INPUT TOOL Remove the instrument panel cover of assistant seat side in the cabin.
  • Page 138 S1-UNAE01A_4.book 39 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRICAL EQUIPMEMT EL01–39 c. The "WR/STR" key is pushed. Writing in the conversion rate correctly, "GOOD" is indicated and the buzzer is rung for three seconds, then the conversion rate which contained an error and which was actually written in the pulse converter is indicated.

  • Page 139: Speedometer Conversion Rate List

    EL01-001.fm 40 ページ ２００４年９月３日　金曜日　午後５時４８分 EL01–40 ELECTRICAL EQUIPMEMT SPEEDOMETER CONVERSION RATE LIST EN12ABC01H300003 EATON FS-4205A, FS-5406A, FS6406A MANUAL TRANSMISSION SERIES REAR AXLE GEAR RATIO TIRE SIZE RADIUS 3.42 3.58 3.73 3.90 3.91 4.10 4.11 4.30 4.33 4.56 4.63 4.88 215/85R16 0.374 0.683 0.653 0.627 0.599...
  • Page 140 S1-UNAE01A_4.book 1 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–1 E LECTRIC WIRE E L 0 2 EL02-001 DIAGRAM..........EL02-2 HOW TO USE THIS CHAPTER......EL02-2 SPECIFICATION SYMBOL LIST ......EL02-4 DIAGRAM ............EL02-8...

  • Page 141: Diagram

    S1-UNAE01A_4.book 2 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–2 ELECTRIC WIRE DIAGRAM HOW TO USE THIS CHAPTER EN12ABC02J100001 • In this chapter, "specification symbols" are used as prefix of each wiring diagram in order to specify the circuits that are different in accordance with the models and specifications. For further detail on how to use this chapter, refer to "1. Description of specification symbol list"...
  • Page 142 S1-UNAE01A_4.book 3 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–3 Description of wiring diagram This is the circuit name. This is name of the parts on the diagram and the number corresponds to that on the diagram. Specification symbol ( ,etc.) Each wiring is installed to the vehicles relevant to the specification that the specification symbol designates. M12020100105...

  • Page 143: Specification Symbol List

    S1-UNAE01A_4.book 4 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–4 ELECTRIC WIRE SPECIFICATION SYMBOL LIST EN12ABC02J100002 Specification Circuit name Specifications Page symbol Models equipped with 6 cylinder engine (Model ND8J, NE8J, NF8J, NV8J) POWER SUPPLY CIRCUIT EL02-8 Models equipped with 4 cylinder engine (Model NA6J, NB6J, NC6J) Models equipped with 4 cylinder engine and manual transmission (MTM) Models equipped with 6 cylinder engine and...
  • Page 144 S1-UNAE01A_4.book 5 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–5 Specification Circuit name Specifications Page symbol Models equipped with 4 cylinder engine Models equipped with 6 cylinder engine Models equipped with center parking brake Models equipped with wheel parking brake and full air brake Models equipped with 4 cylinder engine, EATON METER CIRCUIT FS series MTM and HYDRO MAX brake.
  • Page 145 S1-UNAE01A_4.book 6 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–6 ELECTRIC WIRE Specification Circuit name Specifications Page symbol Models equipped with 4 cylinder engine Models equipped with 6 cylinder engine STOP AND TURN LIGHT CIR- EL02-30 Models equipped with 4 cylinder engine and CUIT EATON FS series MTM Models equipped with 6 cylinder engine and EATON FS series MTM Models equipped with 4 cylinder engine...
  • Page 146 S1-UNAE01A_4.book 7 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–7 Specification Circuit name Specifications Page symbol COMMON RAIL CIRCUIT-2 (CHASSIS SIDE) : MODELS Models equipped with 4 cylinder engine EL02-52 EQUIPPED WITH 4 CYLINDER ENGINE COMMON RAIL CIRCUIT-3 Common to all models EL02-55 Models equipped with ATM Models equipped with 4 cylinder engine and COMMON RAIL CIRCUIT-4...

  • Page 147: Diagram

    S1-UNAE01A_4.book 8 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–8 ELECTRIC WIRE DIAGRAM EN12ABC02J100003 2.00 W-G 2.00 B-R 2.00 B-R 0.50 B-O STA SW 0.50B-L A3K (10+) 10A (10LD) A3L(ACC) 0.50 W-G AHU(M2) 0.50 B-Y LIGHT1 A3J(ST) 0.50 W-R (12LD) (S+) LIGHT2 (13LD) (S+) (BUS2) (BUS1) BUS BAR No.1 BUS BAR No.4...
  • Page 148 S1-UNAE01A_4.book 9 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–9 3.00 R-W BUS BAR No.3 (BUS3) 0.50 B-R 0.50 B-R (12LD) 0.50 G-R BUS BAR No.4 BUS BAR No.6 A3X (B) (STATER CABLE) (BTOB CABLE) (BTOB CABLE) (BATT GND CABLE) BATTERY GND SAPH12ABC0200002 To Brake ECU (HYDRO MAX) To DRL relay exciter ABS ECU (AIR and HYDRO MAX)
  • Page 149 S1-UNAE01A_4.book 10 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–10 ELECTRIC WIRE DRY RLY H-LP DIM RLY H-LP MAIN RLY PWR1 RLY PWR2 RLY PWR ACC RLY HORN RLY SPARE 72LD A/C RLY HTR RLY TAIL LP RLY1 B/LP 71LD M/RR 15A 74LD PART A TAIL LP RLY2 HTR MIRR RLY SPASE...
  • Page 150 S1-UNAE01A_4.book 11 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–11 (PART B) ATM NEUT RLY 10A 10LD LIGHT 1 12LD LIGHT 2 13LD HEAD RH P-BAT 1 PART A 15LD 41LD 16LD 64LD HEAD LH PWR RLY P-BAT 2 1HLD 42LD 17LD 1FLD 65LD DIM RH ACC RLY...
  • Page 151 S1-UNAE01A_4.book 12 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–12 ELECTRIC WIRE AIR:15A HYD:30A FOR LCT, MD FOR HYD-MAX 14LD 11LD 91LD 31LD 61LD 32LD 63LD 62LD BRK-S 21LD HYD-S ABS MTR RLY PWR ACC2 RLY 22LD ST RLY AT B/LP U2 ACT RLY U2 ECU HTR RLY MAIN RLY FOR A450, LCT, MD...
  • Page 152 S1-UNAE01A_4.book 13 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–13 CL2+ CL2- 0.50 W-B 0.50 W-B (JC) (JC) To U2 J/C To U2 J/C (Common rail) (Common rail) 0.50 W-B 0.50 W-B (JC) (JC) To U2 J/C J/C (G3) (Common rail 4) MAIN W/H MAIN W/H FR W/H FR W/H...
  • Page 153 S1-UNAE01A_4.book 14 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–14 ELECTRIC WIRE 2.00B- 2.00B- J/C (G4.G5-a) CAB GND DR 1 CAB GND DR 2 G3-AUDIO 0.85BR- To DST-1 (SGND) CAB GND (G3) 2.00BR- 2.00BR- 2.00BR- 2.00BR- & 1D (G4-A) (GND2) (GND1) Weld splice (G4-a) (SPS-) (SPS-) (GND2) (GND1)
  • Page 154 S1-UNAE01A_4.book 15 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–15 J/C (G3) EATON + LCT + MD CAB GND P2 CAB GND P1 G45A G45A G45A G3JC &D1 &D2 &D3 &E6 G45A G45A G3JC G3JC G3JC &DC &D5 &E4 &E1 &EA 2.00B- CHASS GND (R/AX) CHASS GND (END/C) SAPH12ABC0200008 To Set resume switch (Common rail)
  • Page 155 S1-UNAE01A_4.book 16 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–16 ELECTRIC WIRE To U2 ECU To Meter (Common rail) (Charge light) MAIN W/H MAIN W/H FR W/H FR W/H FL Alanator 3.00 B-L FL GROW (LD) Engine wire harness RH ALTERNATOR HEAVY DUTY Altenator sub harness &1E 3.00 B- To Rear...
  • Page 156 S1-UNAE01A_4.book 17 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–17 To FUSE P-BAT2 To FUSE P-BAT1 To FUSE P-TAIL PAC1 VLP- VLI- VLP+ &C2 2.00 B- &C3 (CAB2) (CAB3) MAIN W/H FR W/H PTL1 FR W/H RR W/H 1.25 W-L No.3 Crossmember End Crossmember PSW1 PTL2 SAPH12ABC0200010...
  • Page 157 S1-UNAE01A_4.book 18 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–18 ELECTRIC WIRE (FUSE) 0.50 W-B (FUSE) (FUSE) 0.85 W-R (51LD) 0.85 W-R 0.85 R- 0.50 R- &C1 2.00 B- &C4 (CAB1) (CAB4) 0.50 W-B For ALLISON LCT 2000/2400 ATM MD3060P ATM and EATON MTM (PC+) (PCO+) (PCO4) 0.50 Y-L...
  • Page 158 S1-UNAE01A_4.book 19 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–19 U2 J/C 1 (Meter) 0.30 Y-B (WBZ) (WBZ+) J/C G3 (Ground) 0.50 Y- (MTWL) For center parking brake U2 J/C 1 aa ab ac (Meter) (LD) 0.30 Y-R (+B) (CHG-) (BRL) 0.50 P- 0.50 BR- Body ground &1A...
  • Page 159 S1-UNAE01A_4.book 20 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–20 ELECTRIC WIRE LIGHT SPMP MM+B MARE MFLS MWTT MARF MARR MAR+ FULL AIR FULL AIR A450 MD + LCT + EATON MCHG MABS MTR- BRKP MPRH MMT+ MMT- FUSE FUSE FUSE LCT+MD LCT+MD WBZ+ WBZ- SPI+ MOLP MCAT...
  • Page 160 S1-UNAE01A_4.book 21 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–21 N/C+ N/O+ WLSW N/C- N/O- PCO+ PCO4 PC1+ A450 SAPH12ABC0200014 To DRL ECU (Head light & tail light) To Weld splice (W/S) (G4 & G5 ground)
  • Page 161 S1-UNAE01A_4.book 22 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–22 ELECTRIC WIRE (FUSE) (FUSE) (FUSE) 0.50 R- &C1 2.00 B- &C4 (CAB1) (CAB4) 0.50 W-B (PC+) (PCO+) (PCO4) To U2 ECM (JC) (JC) (JC) &1D (G4-A) &1D (G4-A) FR W/H RR W/H EATON 0.50 W-B Except for LCT ATM or MD ATM orEATON MTM...
  • Page 162 S1-UNAE01A_4.book 23 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–23 U2 J/C 1 (Meter) (WBZ) (WBZ+) J/C G3 (Ground) aa ab ac U2 J/C 1 (Meter) (LD) (+B) (BRL) Chass G3 0.50 V- FR W/H RR W/H 0.50 BR- Body ground &1A 0.30 B- &1B (G4&G5) To RR/H...
  • Page 163 S1-UNAE01A_4.book 24 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–24 ELECTRIC WIRE HEAVY DUTY SPS+ SPS- ASF- ASFS ASF+ HEAVY DUTY SPS+ SPS- ASR- ASRS ASR+ SPS- SPS+ FSDE FSD+ SPSP SSP2 SAPH12ABC0200017...
  • Page 164 S1-UNAE01A_4.book 25 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–25 SW2+ SW2- PSW+ PSW- F/FS F/FF F/FG SW1+ SW1- BSW+ BSW- SAPH12ABC0200018...
  • Page 165 S1-UNAE01A_4.book 26 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–26 ELECTRIC WIRE To light 1 0.50 R-L (71LD) (DSW1) DST-1 0.85 W-G To FR (10) (+24V) To light 2 3.00 W-B 0.50 R-G (H-LP) (CHG-) 0.50 R-Y MAIN (DIM) (PKB) (SBSW) 0.50 R-G MAIN W/H FR W/H 0.50 B- 2.00 B-...
  • Page 166 EL02_001.fm 27 ページ ２００４年５月２４日　月曜日　午後４時３６分 ELECTRIC WIRE EL02–27 0.85 W-R (51LD) G3 END MAIN W/H DOOR RH W/H DOOR RH W/H MAIN W/H 0.50 Y-R 0.85 W-R 0.75 W- 0.75 B- 0.85 B- (MOLP) (RH+) (RH-) DOOR LH W/H MAIN W/H 0.75 B- 2.00 B- MAIN W/H...
  • Page 167 S1-UNAE01A_4.book 28 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–28 ELECTRIC WIRE H-LP SBSW LOW+ LOW+ SAPH12ABC0200021...
  • Page 168 S1-UNAE01A_4.book 29 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–29 RCL+ RCL- RCL+ RCL- SAPH12ABC0200022...
  • Page 169 S1-UNAE01A_4.book 30 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–30 ELECTRIC WIRE 0.85 W-R 0.50 R-L 0.50 R-L 0.50 R-W 0.50 R-W (TSWL) (TSWR) &C1 2.00 B- &C4 (CAB1) (CAB4) MAIN W/H FR W/H 0.85 W-R FR W/H HOOD W/H 0.85 W-R To fuse turn (15A) 1.25 W-R 1.25 R-W...
  • Page 170 S1-UNAE01A_4.book 31 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–31 (KRB) TLPL STP+ TLPR STPR (KTR) (BK) STPL SSIG TSWL TSWR FLS+ (#U4) (BRSW) A450 MD, LCT, EATON FUSE FUSE FUSE LCT+MD STN+ STN- STN+ STN- FR W/H RR W/H BLP+ RCB- SWL+ FTL- FTL+ T/L+...
  • Page 171 S1-UNAE01A_4.book 32 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–32 ELECTRIC WIRE To FR/H (Fuse R/LP) MAIN To DST-1 connecter ROOF DLL- 0.85 W-G DLL+ 0.50 R-L To fuse back light (DSW1) (71LD) DLL- DLR+ MAIN W/H FR W/H For EATON MTM only Body Body earth earth ROOF W/H...
  • Page 172 S1-UNAE01A_4.book 33 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–33 To Fuse To Fuse wiper wiper FLOOR W/H MAIN W/H 0.50 L- 0.50 L- 2.00 L-Y IRSI IRSL IRSH IRHL IRHI IRMS WIPS 2.00 L-B (IRSI) (IRHL) 2.00 L-R (IRSL) (IRHI) FLOOR W/H MAIN W/H HIGH (RUN)
  • Page 173 S1-UNAE01A_4.book 34 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–34 ELECTRIC WIRE To Fuse back light HMI- 0.85 R-L To Cab GND G3 1.25 B- 0.85 B- &C2 &C3 (CAB2) 2.00 B- (CAB3) J/C (G3) MAIN W/H MAIN W/H (DOOR LH) (DOOR RH) SAPH12ABC0200027 MIRROR HEATER CIRCUIT Mirror heater switch Heater back mirror LH Mirror heater relay...
  • Page 174 S1-UNAE01A_4.book 35 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–35 To Fuse To Fuse radio horn HORN Body earth &C1 2.00 B- &C4 To G3 Cab GND (CAB1) (CAB4) &C2 &C3 CAB GRAND DR2 (CAB2) (CAB3) CAB GRAND P2 SAPH12ABC0200028 HORN CIRCUIT CIGARETTE LIGHTER CIRCUIT Horn relay Cigarette lighter Horn switch...
  • Page 175 S1-UNAE01A_4.book 36 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–36 ELECTRIC WIRE To Fuse back light To FL P/W MAIN W/H FR W/H (LD) MAIN W/H DOOR W/H Main 2.00 L- (DB) (DOOR LH) Passengers seat switch MAIN W/H Drivers seat switch To back mirror light (LH-) (DOOR LH) MAIN W/H...
  • Page 176 S1-UNAE01A_4.book 37 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–37 To FL To Rheostat Room light 1.25 W-L (Meter) To Fuse tail To Fuse To Cigalette radio (73LD) lighter To DST-1 connector To Blower sw To Rheostat SPR2 SPL2 (Air conditioner) (Meter) I 0 C I 0 9 I 0 F I 0 H...
  • Page 177 S1-UNAE01A_4.book 38 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–38 ELECTRIC WIRE 2.00 L-W (LD) 0.50 L-B (S+) (S-) 0.50 W-G 0.85 W-G To FL To DST-1 room light connector (I0) (+24V) 0.50 R-L To Rheostat 0.85 R- (Meter) 0.50 L-W (LIGHT) 2.00 L-W 0.50 R-L To Fuse To P/W back light...
  • Page 178 S1-UNAE01A_4.book 39 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–39 (LD) 0.85 R- (S+) (S-) IND+ A / C Night time light Dimmer unit 0.50 L-B &C3 To G3 (CAB3) Model ND8J,NE8J 0.50 L-R NF8J,NV8J 0.50 L- Model NA6J,NB6J,NC6J FR W/H FR W/H ENG/harness ENG/harness Magnetic...
  • Page 179 S1-UNAE01A_4.book 40 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–40 ELECTRIC WIRE Except for To A450 ECU A450 ATM A450 ATM (A450 ATM) (NE+) (MENG) (JC) DST-1 0.50 G- (MTM) (JC) 0.85 BR- To DST-1 (GND1) (SGND) (MPRH) For Glow (JC) 0.50 BR- J/C G4 &D3 0.50 BR- Twist...
  • Page 180 S1-UNAE01A_4.book 41 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–41 0.50 W- 0.50 W- 0.85 L-B 0.85 L-B 0.85 L-B 0.50 L-Y 0.50 L-Y N6E (CL2-) To Clutch interlock SW (ENG start) %DA (JC) (NO) To ATM starter relay MD ATM (ENG start) %D9 (JC) %DB (JC) %D7 (JC)
  • Page 181 S1-UNAE01A_4.book 42 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–42 ELECTRIC WIRE NE1- NE1+ NESD +BF2 I1+S IJ1+ INJ3 INJ2 INJ1 PGD1 SSWS GLOW FSLP CRLP EGR2 EGR1 BSW1 CRSW AVC4 SWSS AGD5 AGD4 EGS1 AVC1 AVC2 AVC3 AFSG PCR1 AGD6 DGSW NUSW AVC5 EGS2 AGD3 AGD2 AGD1...
  • Page 182 S1-UNAE01A_4.book 43 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–43 A450 MD, LCT, EATON AFVB AFGD AFSG AFT- AFT+ FUSE FUSE FUSE LCT+MD A450 VCC2 GND2 SIG2 VCC1 GND1 SIG1 A450 CAN- CAN- CAN- CAN- CAN- CAN+ CAN+ CAN+ CAN+ CAN+ MD+LCT+A450 SAPH12ABC0200036...
  • Page 183 S1-UNAE01A_4.book 44 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–44 ELECTRIC WIRE Except for To A450 ECU A450 ATM A450 ATM (A450 ATM) (NE+) (MENG) (JC) DST-1 0.50 G- (MTM) (JC) 0.85 BR- To DST-1 (GND1) (SGND) (MPRH) For Glow (JC) &D3 J/C G4 (GND) (G45A) To Heater (KUV)
  • Page 184 S1-UNAE01A_4.book 45 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–45 N6E (CL2-) To Clutch interlock SW (ENG start) %DA (JC) (NO) To ATM starter relay MD ATM (ENG start) %D9 (JC) %DB (JC) (K4D) %D7 (JC) 0.50 W-B (1I) %A8 (K4C) (AA5) (1ALD) %D1 (JC) (JC) (STOP)
  • Page 185 S1-UNAE01A_4.book 46 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–46 ELECTRIC WIRE HEAVY DUTY EGR1 LSG1 LSV1 LSS1 EGV1 IJ5- IJ5+ IJ2+ IJ2- IJ3- IJ3+ IJ4+ IJ4- IJ6- IJ6+ IJ1+ IJ1- 11,12,13,14,15,16 EGR2 LSG2 LSV2 LSS2 EGV2 VNTV VNTH SCVH SCV2 MRES MREG MREV VNTG VNTL SAPH12ABC0200039...
  • Page 186 S1-UNAE01A_4.book 47 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–47 PCR- PCR+ WTM+ WTM- WTMP THF- THF+ SAPH12ABC0200040...
  • Page 187 EL02_001.fm 48 ページ ２００４年７月９日　金曜日　午後２時４８分 EL02–48 ELECTRIC WIRE Except for To A450 ECU A450 ATM A450 ATM (A450 ATM) (NE+) (MENG) (JC) DST-1 0.50 G- (MTM) (JC) 0.85 BR- DST-1 (SGND) (GND1) (MPRH) For Glow (JC) 0.50 BR- J/C G4 &D3 0.50 BR- Twist (GND)
  • Page 188 S1-UNAE01A_4.book 49 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–49 0.50 W- 0.50 W- 0.85 L-B 0.85 L-B 0.85 L-B 0.50 L-Y 0.50 L-Y N6E (CL2-) To Clutch interlock SW (ENG start) %DA (JC) (NO) To ATM starter relay MD ATM (MD) %D9 (JC) %D8 (JC) %D7 (JC) 0.50 W-B...
  • Page 189 S1-UNAE01A_4.book 50 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–50 ELECTRIC WIRE NE1- NE1+ NESD +BF2 I1+S IJ1+ INJ4 INJ1 PGD1 SSWS GLOW FSLP CRLP EGR1 BSW1 CRSW AVC4 SWSS AGD5 AGD4 EGS1 AVC1 AVCZ AVC3 AFSG PCR1 AGD6 DGSW NUSW AVC5 EGS2 AGD3 AGD2 AGD1 GVCC PCR2...
  • Page 190 S1-UNAE01A_4.book 51 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–51 A450 AFVB AFGD AFSG AFT- AFT+ FUSE FUSE FUSE LCT+MD A450 VCC2 GND2 SIG2 VCC1 GND1 SIG1 A450 CAN- CAN- CAN- CAN- CAN- CAN+ CAN+ CAN+ CAN+ CAN+ MD+LCT+A450 SAPH12ABC0200044...
  • Page 191 EL02_001.fm 52 ページ ２００４年７月９日　金曜日　午後２時４８分 EL02–52 ELECTRIC WIRE Except for To A450 ECU A450 ATM A450 ATM (A450 ATM) (NE+) (MENG) (JC) DST-1 (MTM) (JC) 0.85 BR- DST-1 (SGND) (GND1) (MPRH) For Glow (JC) J/C G4 &D3 (GND) (G45A) To Heater (KUV) (KUY) (Glow plug)
  • Page 192 S1-UNAE01A_4.book 53 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–53 N6E (CL2-) To Clutch interlock SW (ENG start) %DA (JC) (NO) To ATM starter relay MD ATM (ENG start) %D9 (JC) %D8 (JC) (K4D) %D7 (JC) (1I) %A8 (K4C) (AA5) (1ALD) %D1 (JC) (JC) (STOP) %D2 (JC)
  • Page 193 S1-UNAE01A_4.book 54 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–54 ELECTRIC WIRE THF+ THF- MRES MREG MREV EGR1 LSG1 LSV1 LSS1 EGV1 HEAVY DUTY IJ1- IJ2- PCR- PCR+ IJ1+ IJ4+ IJ2+ IJ3+ IJ4- IJ3- 10,11,12,13 WTM+ WTM- SCVH SCV2 WTMP SAPH12ABC0200047...
  • Page 194 S1-UNAE01A_4.book 55 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–55 To Comb meter (Meter) 0.85 R- To FR/H To Air flow SSR U2 ACT PWR RLY (Common rail) (AFVB) (U241) (Common rail) 0.85 R- (SRI+) (SRI-) To Rheostat 0.85 R- To Blower SW (SET) (Meter) (Manual A/C)
  • Page 195 S1-UNAE01A_4.book 56 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–56 ELECTRIC WIRE SRI- STCM SRI+ CIL+ CIL- SAPH12ABC0200049...
  • Page 196 S1-UNAE01A_4.book 57 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–57 All models Models equipped with manual transmission Models equipped with automatic transmission CLT+ CLT- 0.50 L-R (K46) To MD ECU 0.50 L-R (MD ATM) (NOUT) (K2Y) To ATM Starter RLY (ENG Start) (S+) To ATM Neutral RLY (LCT ATM) (K45)
  • Page 197 S1-UNAE01A_4.book 58 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–58 ELECTRIC WIRE To Fuse ABS To ABS light (M)(Power source) (Meter) To DIAG connector To LCT ECU (ABS) (LCT2400/2000) To MD ECU (MD' ATM) (ABS) Twist Twist Twist 0.85 BR- DST-1 (SGND) (GND1) FR/H 0.50 BR- Twist Twist Twist...
  • Page 198 S1-UNAE01A_4.book 59 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–59 DST- SAE+ VVI- Twist Twist FRS- FRS+ FRDV FRHV RRS+ RLS- RLS+ RRHV RLDV RLHV Twist Twist RRS- FLS- FLS+ RRDV FLDV FLHV Twist Twist HEAVY DUTY HEAVY DUTY Twist Twist FR W/H SFLE SFL+ SRLE...
  • Page 199 S1-UNAE01A_4.book 60 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–60 ELECTRIC WIRE To DIAG To Fuse To ABS connector ABS(M) light (Meter) To ATM ECU (A450 ATM) (ABS) (LCT ATM) Twist 0.85 BR- (SGND) (GND1) 0.50 BR- To HYD Max monitor (GND) module Twist To J/C (G4-a) 3.00 L-B FL ABS...
  • Page 200 S1-UNAE01A_4.book 61 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–61 RLS+ FRS+ FLS+ RLS- FRS- FLS- RRS- RRS+ Twist Twist Twist Twist RRDV RLDV FRDV FLDV RRHV RLHV FRHV FLHV DST- Twist Twist Twist Twist VVI- SAE+ HEAVY DUTY Twist Twist SFLE SFL+ Twist Twist Twist...
  • Page 201 S1-UNAE01A_4.book 62 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–62 ELECTRIC WIRE To COMB. To Fuse meter brake To U2 JC (#U4) Comb meter (Meter) 0.50 BR- &D5 To ABS To J/C ECU(HYD) (GND) (G45A) Hyd-Max 8.00 B-R 3.00 B-R To FL BRK (AWG10) 0.85 L-B 8.00 L- (DPS+) (FLS+)
  • Page 202 S1-UNAE01A_4.book 63 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–63 FLSW MTWL BRSW FLS+ DPS+ SAPH12ABC0200056...
  • Page 203 S1-UNAE01A_4.book 64 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–64 ELECTRIC WIRE 0.50 R- To U2 JC (KTR) 0.50 W-L To ATM (M) (1ELD) (Power supply) &EA 0.85 B- To J/C G3 (G3 JC) 0.50 V-Y 0.50 W- To Starter (16LD) (Power supply) 0.50 V-Y 0.50 L-B To PKB SW (Meter)
  • Page 204 S1-UNAE01A_4.book 65 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–65 To DST-1 To U2 J/C To U2 J/C To CAN (DST-1) (Common rail) SP2+ ATF+ DGLP SGND SP2- ATF- SLT- SLT+ Twist Twist GND1 GND2 0.50 Y- (WL) (MABS) SP2+ SP2- To Weld splice G4 NSLL NS2L NSDL...
  • Page 205 S1-UNAE01A_4.book 66 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–66 ELECTRIC WIRE 0.50 W-L To ATM (M) (Power supply) (1ELD) (INJ+) To Pulse converter (Meter) (PCT+) (AT+) (AT-) To J/C Meter INJ+ Twist Twist Twist Twist To Earth JC 0.50 W-L Twist 0.85 L-B Twist 0.85 W-L 0.50 V- 0.85 W-B...
  • Page 206 EL02_001.fm 67 ページ ２００４年７月９日　金曜日　午後２時４８分 ELECTRIC WIRE EL02–67 To Fuse starter (Power supply) (S+) (S-) STOP GND2 BAT1 GND1 (LD) CAN- CAN+ VPLS TEMP NGRD To U2 J/C (Common rail) SPO- SPO+ SPT- SPT+ SUMT PSWR PSWE PSWD PSWC SL+B SL+A SOLI SOLF SOLE...
  • Page 207 S1-UNAE01A_4.book 68 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–68 ELECTRIC WIRE To DST-1 Twist To A/T Oil Meter J/C SIG To ATM(M) To Check ATM To U2 J/C temp (-) (Power supply) light (-) (Meter) (Common rail) (Meter) Twist Twist Twist Twist Twist Twist Twist &EA 0.85 B-...
  • Page 208 S1-UNAE01A_4.book 69 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–69 PRTY BPWR DISP CAN+ MODE PRTY SPWR SCI+ MODE CAN- SCI- SPWR 0.50 B-R (NRF) (S+) BPWR DISP To Pulse converter BAT1 STOP NOUT ROUT (Meter) GND2 VPLS TEMP GND1 SPO+ SPT+ SPE+ SOLG SOLE SOLC...
  • Page 209 S1-UNAE01A_4.book 70 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–70 ELECTRIC WIRE To Fuse room light 0.85 W-G DST-1 Connector (Power supply) (DST-1) (10) (+24V) To Fuse air driver (Power supply) +12V (VB) Twist Twist CAN+ (CAN+) (CAN+) DST-1 Connector (DST-1) CAN- (CAN-) (CAN-) CAN Shild (CANS) Twist Twist...
  • Page 210 S1-UNAE01A_4.book 71 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–71 +24V CAN- ISOK CAN+ SGND Twist Twist 0.50 V- (MMT-) 0.50 R-W 0.50 P- To U2 ECE (DGSW) Twist Twist (MMT+) (VC) To A450 ATM ECU (VA) (SGND) CAN H line Twist Twist 0.50 P- (CAN+) (CAN+)
  • Page 211 S1-UNAE01A_4.book 72 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–72 ELECTRIC WIRE To J/C Signal (DST-1) Twist Twist Twist Twist Twist Twist Twist Twist Twist Twist Twist Twist (CAN+) 2000/2400 ATM Twist (CAN-) For ALLISON LCT ATM Twist Twist Twist (CAN+) MD3060P ATM (CAN-) For ALLISON MD ATM SAPH12ABC0200065 CAN COMMUNICATION CIRCUIT A450 ATM ECU...
  • Page 212 S1-UNAE01A_4.book 73 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–73 MT+MD A450 EATON LCT, MD U228 U234 U238 # L B # L 7 # A B # M 6 # M 7 # M 8 # A J # A F # M 5 # U 1 # U 2 # L 4...
  • Page 213 S1-UNAE01A_4.book 74 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–74 ELECTRIC WIRE SAPH12ABC0200067 Cab harness to ABS harness (For Full air brake) Cab harness to ABS harness (For HYDRO MAX brake)
  • Page 214 S1-UNAE01A_4.book 75 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–75 11A4 GND2 U221 U219 U216 U214 U212 10A4 12A4 14A4 15A4 16A4 17A4 U220 U217 U218 U215 U213 U211 U222 13A4 18A4 19A4 20A4 21A4 6 cylinder 6 cylinder GND2 11A4 U212 U214 U216 U219 U221...
  • Page 215 S1-UNAE01A_4.book 76 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–76 ELECTRIC WIRE 17MD 10LC 20MD 22MD 18MD 10MD 11MD 12MD 13MD 14MD 15MD 16MD 13LC 12LC 23MD 19MD 17MD 10LC 18MD 22MD 20MD 16MD 15MD 14MD 13MD 12MD 11MD 10MD 12LC 13LC 19MD 23MD SAPH12ABC0200069 Cab harness to LCT2400/2000 ATM-1 harness Cab harness to MD3060P ATM-2 harness Cab harness to MD3060P ATM-1 harness...
  • Page 216 S1-UNAE01A_4.book 77 ページ ２００４年５月２１日　金曜日　午後７時５０分 ELECTRIC WIRE EL02–77 ID+1 ID-2 DSW4 DSW5 DSW4 HTR1 PSW1 PSW3 HTR1 WAS2 WAS1 CTY1 DOM1 DOM2 DSW2 DSW6 B/M1 DSW3 PSW2 B/M1 HTR2 Heater mirror Power window Power window ID-2 ID+1 HTR1 DSW4 DSW5 DSW1 HTR1 PSW3 PSW1...
  • Page 217 S1-UNAE01A_4.book 78 ページ ２００４年５月２１日　金曜日　午後７時５０分 EL02–78 ELECTRIC WIRE Air brake HEAVY DUTY HEAVY DUTY Air brake Air brake HEAVY DUTY HEAVY DUTY Air brake SAPH12ABC0200071 Chassis front harness to chassis rear harness (For Chassis front harness to headlight harness Full air brake) Chassis front harness to chassis rear harness (For HYDRO MAX brake)
  • Page 218 COLOPHON4.fm 1 ページ ２００４年５月２５日　火曜日　午前１０時１８分 Hino Motors Sales U.S.A., Inc. 25 Corporate Drive, Orangeburg, N.Y. 10962 Telephone: (845)-365-1400 PRINTED IN JAPAN Pub.No. S1-UNAE01B 4/4 '04.05...
  • Page 219 S1-UNAE01A_4.book 2 ページ ２００４年５月２１日　金曜日　午後７時５０分...

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